Club Car Carryall 295 Maintenance And Service Manual page 285

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GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
6.
Carefully remove the sending unit and gasket (3). Feed the rheostat arm and float (4) through the fuel tank hole.
Immediately place the fuel level sending unit in a pan to catch fuel. See following DANGER and NOTE.
DANGER
• Clean up any spilled fuel before operating the vehicle.
NOTE: The rheostat arm and float should be positioned toward the passenger's side surface of the fuel tank.
Fuel Level Sending Unit Installation
DANGER
• Gasoline! Flammable! Explosive! Do not smoke. Keep sparks and flames away from the vehicle
and service area.
WARNING
• Do not use electrically powered tools to remove or install the fuel level sending unit. Failure to heed
this warning could result in a fire or explosion.
1.
Place a new rubber gasket on the fuel tank with the notch (2) centered between the flange identification mounting
holes (1). (Figure 15-8, Page 15-14). See following NOTE.
NOTE: The distance between the flange identification mounting holes (1) is larger than the distance between any of
the other mounting holes in the sending unit flange (5).
Ensure the replacement gasket is rubber and that the mounting holes in the gasket are aligned properly
with the mounting holes on the fuel tank.
2.
Feed a new sending unit rheostat arm and float (4) into the fuel tank (Figure 15-7, Page 15-12). The rheostat arm
and float should be positioned toward the passenger's side surface of the fuel tank (Figure 15-9, Page 15-14).
3.
Align the flange identification mounting holes (1) directly over the corresponding mounting holes in the gasket and
fuel tank (Figure 15-8, Page 15-14). See following CAUTION and NOTE.
CAUTION
• Ensure all mounting holes in the fuel level sending unit, gasket, and fuel tank are aligned properly
before hardware is installed. Improper alignment of the mounting holes could result in an incomplete
seal between the fuel level sending unit and the fuel tank.
NOTE: The fuel level sending unit mounts to the fuel tank only one way. If the unit does not fit on the fuel tank
correctly, adjust the unit until it is properly aligned with the fuel tank.
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
15
Fuel System
Page 15-13

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