Club Car Carryall 295 Maintenance And Service Manual page 185

TROUBLESHOOTING AND ELECTRICAL SYSTEM:
DIESEL VEHICLES
TROUBLESHOOTING GUIDE
SYMPTOM
Front differential does not engage front wheels.
Torque converter does not shift smoothly.
Battery discharged.
Hour meter adds increments with key switch
ON and engine not running.
Hour meter does not function.
30-amp fuse (on w125) blows repeatedly.
30-amp fuse (on w109) blows repeatedly.
Bed lift does not function
POSSIBLE CAUSES
Failed front drive gearcase engagement coil
Failed differential limit switch
Neutral switch failure (failed closed)
Failed front gearcase
Drive belt is worn, cracked, glazed, or frayed
Drive clutch malfunction
Driven clutch malfunction
Loose alternator belt
Loose electrical connection(s)
Failed alternator
Failed battery
60-amp fusible link failed
Oil pressure switch failed open
Failed low oil warning light or oil pressure
sensor
Oil pressure switch failed closed
Failed hour meter
Diode 1 or diode 5 in wire harness failed
Diode 2 or diode 6 in wire harness failed
Bed lift motor failed
Bed lift switch failed
Bed lift circuit breaker failed
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
Troubleshooting Guide
REFER TO
Test Procedure 20 – Front Drive Gearcase
Coil on page 12-30
Test Procedure 19 – Front Differential Limit
Switch on page 12-29
Test Procedure 17 – Neutral Switch
(Transmission) on page 12-28
See the Engines and Drivetrain Components
manual (CCI P/N 102396501).
Drive Belt Removal on page 16-25
Drive Clutch Cleaning and Inspection on page
16-26
Driven Clutch on page 16-29
See Alternator and V-belt Installation on
page 14-16.
Check for proper wiring and tighten any
loose connections. See Wiring Diagram on
page 11b6.
Test Procedure 21 – Alternator on page 12-31
Test Procedure 1 – Battery on page 12-10
Test Procedure 22 – 60-Amp Fusible Link on
page 12-31
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
Test Procedure 29 – Low Oil Warning Light
Circuit on page 12-36
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
Test Procedure 33 – Hour Meter on page 12-39
Test Procedure 13 – Diode 1 on wire 32 on
page 12-25 and Test Procedure 15 – Diode 3
on wire 123 on page 12-26
Test Procedure 14 – Diode 2 on wire 40 on
page 12-25 and Test Procedure 16 – Diode 4
on wire 129 on page 12-27
Test Procedure 36 – Bed Lift Motor on page
12-41
Test Procedure 37 – Bed Lift Switch on page
12-42
Test Procedure 38 – Bed Lift Circuit Breaker
on page 12-43
12
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