Motor - Club Car Carryall 295 Maintenance And Service Manual

HYDRAULIC ATTACHMENT SYSTEM
3. Wipe/rinse the pump clean.
4. Clean and inspect reservoir o-ring. Replace if necessary.
5. Lubricate o-ring with new fluid and install reservoir, being careful not to pinch or deform the o-ring. Tighten
clamp to 57 in-lb (6.3 N·m).
6. Install pump assembly. See Pump Assembly Installation on page 19-44.

MOTOR

Motor Removal
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Figure 19-93 Remove Motor Bolts
1. Lift pump assembly out of chassis and remove cradle. See Pump Assembly Removal on page 19-42.
2. Note location of and disconnect solenoid wires and remove solenoid.
3. Match-mark the motor housing to ease reassembly alignment.
4. Remove two bolts and end cover from motor (Figure 19-93, Page 19-45).
5. Grasp motor housing and armature and pull motor from pump. See following NOTE.
NOTE: The motor may require effort to remove because the bearing is also being pulled out of the base (Figure
19-94, Page 19-45).
Motor Installation
1. Align slot in motor armature with pump driveshaft and carefully push the motor and bearing into place (Figure
19-95, Page 19-46) (Figure 19-96, Page 19-46). Once in place, align mark on motor housing with mark on base.
2. Align hole in end cover with pin on motor housing and install. Secure with bolts previously removed.
3. Attach solenoid to motor and connect wires. See Solenoid Installation on page 19-18.
4. Assemble pump assembly to cradle and place unit in chassis. See Pump Assembly Installation on page 19-44.
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2013 Carryall 295/XRT 1550 Maintenance and Service Manual
Hydraulic Pump Assembly
Figure 19-94 Motor Bearing
19
Page 19-45