Club Car Carryall 295 Maintenance And Service Manual page 11

Front Differential Limit Switch ......................................................................................................................14-13
Testing the Front Differential Limit Switch .................................................................................................14-13
Front Differential Limit Switch Removal ....................................................................................................14-13
Front Differential Limit Switch Installation .................................................................................................14-14
Fuel Level Sending Unit ..............................................................................................................................14-14
Testing the Fuel Level Sending Unit .........................................................................................................14-14
Fuel Level Sending Unit Removal ............................................................................................................14-15
Fuel Level Sending Unit Installation .........................................................................................................14-15
Alternator ...................................................................................................................................................14-15
Testing the Alternator ..............................................................................................................................14-15
Alternator and V-belt Removal .................................................................................................................14-15
Alternator and V-belt Installation ..............................................................................................................14-16
Oil Pressure Sensor....................................................................................................................................14-17
Headlights..................................................................................................................................................14-17
Testing the Headlight Bulb and Socket .....................................................................................................14-17
Headlight Bulb Removal..........................................................................................................................14-17
Headlight Bulb Installation .......................................................................................................................14-17
Thermostat Switch ......................................................................................................................................14-18
Testing the Thermostat Switch .................................................................................................................14-18
Thermostat Switch Removal....................................................................................................................14-18
Thermostat Switch Installation .................................................................................................................14-19
Fan............................................................................................................................................................14-19
Testing the Fan Motor .............................................................................................................................14-19
Fan Removal..........................................................................................................................................14-19
Fan Installation .......................................................................................................................................14-20
Wire Harness Diodes ..................................................................................................................................14-20
Testing the Wire Harness Diodes .............................................................................................................14-20
Wire Harness Diode Removal..................................................................................................................14-20
Wire Harness Diode Installation...............................................................................................................14-21
Battery .......................................................................................................................................................14-21
General Information ................................................................................................................................14-21
Testing the Battery ..................................................................................................................................14-22
Preventive Maintenance..........................................................................................................................14-22
Self-Discharge........................................................................................................................................14-22
Water Level ............................................................................................................................................14-22
Vibration Damage ...................................................................................................................................14-22
Mineral Content ......................................................................................................................................14-22
Battery Removal .....................................................................................................................................14-23
Charging the Battery ...............................................................................................................................14-23
Battery Installation ..................................................................................................................................14-24
Battery Storage ......................................................................................................................................14-24
Charging a Dead Battery.........................................................................................................................14-24
SECTION 15 - GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES ......................................... 15-1
Gasoline Engine .......................................................................................................................................... 15-1
Engine Removal ...................................................................................................................................... 15-1
Engine Installation ................................................................................................................................... 15-3
Oil Filter Hoses........................................................................................................................................ 15-5
Exhaust System .......................................................................................................................................... 15-6
Muffler Removal ...................................................................................................................................... 15-6
Intermediate Pipe Removal ...................................................................................................................... 15-6
Intermediate Pipe Installation.................................................................................................................... 15-7
Muffler Installation.................................................................................................................................... 15-7
Fuel System ................................................................................................................................................ 15-8
Fuel Lines ............................................................................................................................................... 15-9
Fuel Filter................................................................................................................................................ 15-9
Fuel Pump .............................................................................................................................................. 15-9
Carburetor............................................................................................................................................... 15-9
Fuel Level Sending Unit ..........................................................................................................................15-12
Fuel Tank ...............................................................................................................................................15-15
Carbon Canister .....................................................................................................................................15-18
Fuel Shut-Off Valve.................................................................................................................................15-19
Engine Control Linkages .............................................................................................................................15-20
2013 Carryall 295/XRT 1550 Maintenance and Service Manual Page ix