Fuel Tank - Club Car Carryall 295 Maintenance And Service Manual

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
CAUTION
• Use only the existing screws or new plastic-thread screws made for plastics applications. Do not use
sheet metal screws as replacement hardware.
5. Use a crisscross pattern to tighten the hardware to 9 in-lb (1 N·m). If the hardware cannot be tightened to 9 in-lb
(1 N·m), the fuel tank must be replaced. See following CAUTION.
CAUTION
• Do not overtighten the screws. Overtightening the screws will strip the mounting holes in the fuel tank.
6. Secure the orange wire (7) to the center post with the nut (9) previously removed (Figure 16-10, Page 16-13).
Tighten the hardware to 17 in-lb (1.9 N·m) and secure the rubber boot (8) to the center post.
7. Install the passenger seat. See Seat Installation, Section 4, Page 4-10.
8. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
Tank viewed from front of vehicle
2156
Figure 16-12 Fuel Level Sending Unit Position

FUEL TANK

See General Warnings, Section 1, Page 1-2.
WARNING
• If the fuel tank is damaged, replace it. Do not attempt to repair it. See the following tank removal
and disposal procedure.
CAUTION
• Use only diesel grade no. 2 fuel with a cetane rating of 45 or higher for diesel engines.
Fuel Tank Removal
1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Remove seat(s) and, if equipped, the center seat plate.
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2013 Carryall 295/XRT 1550 Maintenance and Service Manual
16
Fuel System
Page 16-15