Club Car Carryall 295 Maintenance And Service Manual page 184

12
Troubleshooting Guide
TROUBLESHOOTING GUIDE
SYMPTOM
Excessive engine oil consumption.
Fuel mixed into engine lubricant oil.
Water mixed into engine lubricant oil.
White or blue exhaust gas is observed.
Black or dark gray exhaust gas is observed.
Excessive vehicle vibration.
Transmission does not engage or disengage
smoothly.
TABLE CONTINUED ON NEXT PAGE
Page 12-4 2013 Carryall 295/XRT 1550 Maintenance and Service Manual
POSSIBLE CAUSES
Oil ring worn
Piston ring groove worn
Valve stem and/or guide worn
Crankshaft bearing and crank pin bearing worn
Worn injection pump plunger
Failed head gasket
Crank case or cylinder head failed
Excessive engine oil
Piston ring worn
Incorrect injection timing
Cylinder compression leak
Vehicle is overloaded
Low-grade fuel
Fuel filter clogged
Air cleaner clogged
Engine mounting nuts or bolts are loose
Misaligned muffler mounting clamp
Damaged drive belt
Damaged drive clutch
Damaged driven clutch
RPM setting is incorrect
Transmission shifter linkage is binding or is
out of adjustment
Idle RPM setting is set too high
Insufficient (low) level of lubricant or wrong
type of lubricant in transmission
Internal gears are damaged or worn
TROUBLESHOOTING AND ELECTRICAL
SYSTEM: DIESEL VEHICLES
REFER TO
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
Drain engine oil and refill with specified engine
oil. See owner's manual.
See the Kubota D722 diesel engine manual
(CC P/N 103840201).
Do not overload vehicle. See owner's manual.
Drain fuel and refill with specified fuel. See
owner's manual.
Replace fuel filter. See Fuel Filter
Replacement on page 16-9.
Replace air filter. See Air Filter Replacement
on page 16-22.
See Section 16 – Diesel Engine, Muffler, Fuel
System, and Clutches.
Exhaust System on page 16-5
Clutches on page 16-24
Clutches on page 16-24
Clutches on page 16-24
Engine RPM Adjustment on page 16-19
Forward/Reverse Shifter Cable Adjustment on
page 17-13
Idle RPM Adjustment on page 16-20
Gearcase Lubrication on page 10-15
See the Engines and Drivetrain Components
manual (CCI P/N 102396501).