Page 1 SD116DX/SD116F/SD122D/SD122DX SD122F/SD160F/SD190DX/SD200 Serial No. SD116DX/SD116F All SD122D/SD122DX/SD122F Serial No. 177814- Incl. 177108 SD160DX/SD160F Serial No. 180042- SD190DX Serial No. All SD200DX/SD200F Serial No. 180684- Ref. No. VOE21A1004871 English CPN 43816586 Printed in Sweden 2008-06 Volvo, Shippensburg...
Page 2 Ingersoll-Rand brand. Volvo Construction Equipment is fully responsible for the maintenance and accuracy of the information contained in this manual as it relates to applications for the referenced equipment manufactured exclusively under the Ingersoll-Rand brand.
Page 3 Operation and Maintenance Manual SD-116 TF Series Effective All Serial Numbers SD-122 TF Series Effective S/N 177814 including S/N 177108 SD-160 TF Series Effective S/N 180042 SD-190 TF Series Effective All Serial Numbers SD-200 TF Series Effective S/N 180684 021402AA TMC CPN 43816586 November 6, 2006 Read and understand this manual before operating or servicing this equipment.
Page 5: Table Of Contents
TABLE OF CONTENTS TITLE PAGE INTRODUCTION............1-1 INTRODUCTION .
Page 6 TABLE OF CONTENTS TITLE PAGE SECTION 3 - OPERATING CONTROLS AND INSTRUMENTS ....4-1 OPERATING CONTROLS AND INSTRUMENTS ....... . . 4-2 ARTICULATION LOCK PIN .
Page 7 TABLE OF CONTENTS TITLE PAGE SECTION 4 - OPERATING INSTRUCTIONS ........5-1 OPERATING INSTRUCTIONS.
Page 8 TABLE OF CONTENTS TITLE PAGE 50 HOUR OR WEEKLY ROUTINE MAINTENANCE ........5-31 Check Batteries, Cables and Grease Terminals .
Page 9 TABLE OF CONTENTS TITLE PAGE SECTION 6 - TROUBLESHOOTING ........6-1 TROUBLESHOOTING .
Page 10 TABLE OF CONTENTS TITLE PAGE SECTION 8- FUEL AND LUBE SPECIFICATIONS ......8-1 FUEL AND LUBE SPECIFICATIONS.
Page 11 TABLE OF CONTENTS TITLE PAGE SECTION 11 - RECOMMENDED SPARE PARTS......11-1 RECOMMENDED SPARE PARTS .
Page 13: Introduction
INTRODUCTION SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 14: Overview
INTRODUCTION INTRODUCTION OVERVIEW CONGRATULATIONS! You have just acquired an Ingersoll Rand compactor, an application- designed product built with your needs in mind. The primary purpose of this manual is to provide the operator and site maintenance personnel with knowledge of the fundamental rules and criteria to be followed for the on-site use and maintenance of the following Terra Firma series compactors.
Page 15: Identification Data
INTRODUCTION Always keep the Operation and Maintenance Manual on the machine and within reach of the operating position. If any part of this manual cannot be understood, contact your supervisor or local Ingersoll Rand Distributor. This is an essential condition for working safely with this machine. The correct machine operation, use and regular maintenance are also essential elements to provide the highest performance and safety.
Page 16: Machine Identification
INTRODUCTION MACHINE IDENTIFICATION The machine identification plate (1, Figure 1) is located on the forward left side of the rear frame. Figure 1 ENGINE IDENTIFICATION The Cummins engine number can be found on the engine data plate (1, Figure 2). Figure 2 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 17: Instruction Manual Storage
INTRODUCTION INSTRUCTION MANUAL STORAGE A storage pouch (1, Figure 3) provides space for the machine manuals. The manuals are located to the right side of the operator’s seat and provides space for the operation and Maintenance Manual. Figure 3 GENERAL INFORMATION All safety rules in Section 1 must be observed.
Page 18: Machine Description
INTRODUCTION MACHINE DESCRIPTION The SD 116, 122, 160, 190, and 200 TF Series of single-drum vibratory roller soil compactors are powered by a Cummins diesel engine driving three hydraulic pumps. One pump powers the vibration drive motor, a second pump powers the steering control valve and cylinders and a third pump powers the drum and differential/wheel propulsion systems.
Page 19: Main Frame
INTRODUCTION Refer to the Cummins Engine Operation and Maintenance Manual and the Engine Parts Manual supplied with the compactor for additional engine operating and maintenance procedures. Note: Electronic and Mechanical Engines have separate Operation and Maintenance Manuals and separate Engine Parts Manuals. MAIN FRAME The SD TF series compactors include a rear frame assembly and a front frame assembly connected by an articulation pin and an oscillation pin.
Page 20: Vibration Frequency
INTRODUCTION VIBRATION FREQUENCY Drum vibration frequencies available to the operator includes a range of five frequencies when in the hi amplitude condition and a range of five frequencies when in the low amplitude condition. They are selected by a five position rotary selector switch on the console. Frequency ranges available for the SD TF Series Compactors is identified in the machine specifications in Section 7, Techical Specifications.
Page 21: Rops/Fops/Seat Belt
INTRODUCTION ROPS/FOPS/SEAT BELT All Ingersoll Rand SD-TF Series compactors are supplied with a ROPS (Rollover Protection Structure), FOPS (Falling Objects Protection Structure) and seat belt. Use of the seat belt with the above will lessen the possibility of serious injury or death in the event of a rollover.
Page 22: Identification Of Major Components
INTRODUCTION IDENTIFICATION OF MAJOR COMPONENTS Figure 4 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 23 INTRODUCTION Table 1: Engine and Hydraulic Pumps Assembly ROPS/FOPS See WARNING on Page 7 Operator Control Console Articulation Pin Universal Drum Scraper Drum - Smooth / Padfoot Drum Drive and Brake Hydraulic Tank Propulsion /Speed /Vibration Control Fuel Tank Fill Point Lifting Lug Axle and Brake Assembly Batteries / Jack / Controls...
Page 24 INTRODUCTION SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 25: Section 1 - Safety
SECTION 1 - SAFETY SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 26: Safety
SECTION 1 SAFETY SAFETY BE AWARE OF SAFETY INFORMATION This is the Safety Alert Symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Follow recommended precautions and safe operating practices.
Page 27: Overview
SAFETY SECTION 1 CAUTION YELLOW BACKGROUND CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. YELLOW BACKGROUND CAUTION used without the Safety Alert Symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE BLUE BACKGROUND NOTICE is used to notify people of installation, operation, or maintenance...
Page 28: General
SECTION 1 SAFETY GENERAL Ingersoll Rand cannot ensure for all possible circumstances that might lead up to a potential hazard. Therefore, the combination of warnings listed in this manual and those placed on the machine itself are not intended to be all inclusive. Operators and maintenance personnel must be alert to recognize and avoid potential hazards.
Page 29: Organizational Measures
SAFETY SECTION 1 ORGANIZATIONAL MEASURES STOW manuals in the manual pouch provided on the machine. Manuals must always be available at the site where the machine is used. OBSERVE AND INSTRUCT the user in all other generally applicable legal and mandatory regulations relevant to accident prevention and environmental protection.
Page 30: Safety Instructions
SECTION 1 SAFETY ALWAYS wipe up any spilled fuel. CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until repairs have been made and the WARNING tags have been removed by authorized personnel. Check the seat belt regularly for wear or damage. Inspect belt hardware and fabric. replace if hardware is damaged or if strap is nicked, frayed or loose stitching is found.
Page 31: Starting
SAFETY SECTION 1 ALWAYS SECURE the machine against inadvertent movement and unauthorized use before leaving the driver’s seat. Starting ALWAYS USE hand rails and steps (if equipped) to get on and off the compactor. ALWAYS MAINTAIN a three-point contact when climbing onto or off of compactor. Refer to (Figure 1-1).
Page 32: Operating
SECTION 1 SAFETY KEEP SPARKS, flames and lighted smoking materials away from batteries. While charging, lead acid batteries generate explosive gases. ALWAYS wear safety glasses when working on or near batteries. PROCEED as follows when jump starting the compactor. • Connect the Positive (+) terminal of the booster battery to the Positive (+) terminal of the discharged battery •...
Page 33: Stopping
SAFETY SECTION 1 DO NOT tow or push the compactor except as explained in SECTION 4 of this manual. DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL. Stopping ALWAYS park the compactor on solid level ground. If this is not possible, always park the compactor at a right angle to the slope and chock the drum and wheels.
Page 34 SECTION 1 SAFETY COVER OR TAPE all openings which - for safety and functional reasons - must be protected against water, steam or detergent penetration before cleaning the machine with water, steam jet (high pressure cleaning) or detergents. Special care must be taken with electric motors and switch gear cabinets.
Page 35: Transporting, Towing And Roading
SAFETY SECTION 1 CUT off the power supply to parts of the machine on which inspection, maintenance and repair work is to be carried out. CHECK the de-energized parts for the presence of power and ground or short circuit them in addition to insulating adjacent live parts and elements before starting work.
Page 36: Warning Of Special Dangers
SECTION 1 SAFETY KEEP the transporter deck clean of clay, oil, mud, ice, frost and other material that can become slippery. USE proper chock blocks on the front of the drum and rear of the wheels once loaded onto the transporter.
Page 37: Hazardous Substance Precaution
SAFETY SECTION 1 HAZARDOUS SUBSTANCE PRECAUTION The following information is provided to assist the owners and operators of Ingersoll Rand Road Machinery Equipment. Further information may be obtained by contacting your Ingersoll Rand Road Machinery Equipment Distributor. The following substances are contained in this machine and may be hazardous to health if exposed to or used incorrectly.
Page 38: Safety Related Decals
SECTION 1 SAFETY SAFETY RELATED DECALS Table 3: DECAL LOCATION REQ’D WARNING: Do Not Sit On Rail Both Sides of Railing WARNING: Crushing Hazard Both Sides of Drum Frame WARNING: Rollover Left Side Console WARNING: Improper Operation Both Sides of Cowling WARNING: Hot Pressurized Fluid 2 Left Side of Frame WARNING: Rotating Fan Blade...
Page 39: U.s. Decals
SAFETY SECTION 1 U.S. Decals 1. Do Not Sit On Rail 2. Crush Area 3. Rollover SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX 1-15...
Page 40 SECTION 1 SAFETY 4. Improper Operation 5. Hot Pressurized Fluid W ARN IN G Hot pressurized fluid. Can cause severe burns. Do not open radiator while hot. 59246660 6.Rotating Fan Blade WARNING Rotating fan blade. Can cause severe injury. Do not operate with guard removed.
Page 41 SAFETY SECTION 1 7. Checklist PRE-STARTING Hoses, Safety Shrouds Muffler, Engine Railings, Fittings - INSPECT FOR DAMAGE Fluid Levels - CHECK DO NOT OPERATE FAULTY EQUIPMENT STARTING CONSULT OPERATOR'S INSTRUCTION MANUAL - SEE YOUR SUPERVISOR. Propulsion Control Lever - CHECK IN STOP POSITION Engine Speed - LOW IDLE N/MIN Parking Brake - APPLY TO ALLOW ENGINE STARTING...
Page 42 SECTION 1 SAFETY 8. Use Of Ether WARNING U s e o f e t h e r m a y c a u s e e x p l o s i o n a n d s e v e r e i n j u r y . T h i s e n g i n e i s e q u i p p e d w i t h a n e l e c t r i c h e a t e r...
Page 43: International Decals With Interpretation
SAFETY SECTION 1 10. Runaway Machine WARNING Runaway machine can cause severe injury or death. Manually releasing brakes and shunting propulsion pump will allow machine to roll freely. Chock tires and / or drums before starting towing procedures. Carefully follow towing instructions in the Operation and Maintenance Manual.
Page 44 SECTION 1 SAFETY 3. Misoperation Improper operation of this equipment can cause serious injury or death. Read and understand the operator’s and safety instructions before operating or servicing. 4. Rotating Fan and Belt 58978189 Rotating Blade. Can cause severe injury. Do not operate with guards or shields removed. Stop machine before performing maintenance.
Page 45 SAFETY SECTION 1 6. Radiator 59050948 Injury can result when removing the radiator cap. Steam or fluid escaping from the radiator can burn. Inhibitor contains alkali. Avoid contact with skin and eyes. Always shut down the engine and allow to cool before removing the radiator cap. Remove the cap slowly to relieve pressure. Avoid contact with steam or escaping fluid.
Page 46 SECTION 1 SAFETY 7. Checklist PRE-STARTING Hoses, Safety Shrouds Muffler, Engine Railings, Fittings - INSPECT FOR DAMAGE Fluid Levels - CHECK DO NOT OPERATE FAULTY EQUIPMENT STARTING CONSULT OPERATOR'S INSTRUCTION MANUAL - SEE YOUR SUPERVISOR. Propulsion Control Lever - CHECK IN STOP POSITION Engine Speed - LOW IDLE N/MIN Parking Brake - APPLY TO ALLOW ENGINE STARTING...
Page 47: Section 2 - Symbol Identification
SECTION 2 - SYMBOL IDENTIFICATION SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 48: Symbol Identification
SECTION 2 SYMBOL IDENTIFICATION SYMBOL IDENTIFICATION INGERSOLL RAND MACHINE SYMBOLS NOTE: Some symbols shown in this section may not appear on your machine. Table 1: IR Machine Symbols 1. Drum Vibration 9. Anti-Drum Spin 2. Drum Vibration Control 10. Manual Vibration Control 3.
Page 49: International Road Machine Symbols
SYMBOL IDENTIFICATION SECTION 2 INTERNATIONAL ROAD MACHINE SYMBOLS NOTE: Some symbols shown in this section may not appear on your machine. SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 50 SECTION 2 SYMBOL IDENTIFICATION Table 2: Standard International Symbols 1. On/Start 23. Engine Oil Pressure - 45. Parking Brake Failure 2. Off/Stop 24. Engine Oil Level 46. Brake On 3. On/Off 25. Engine Oil Filter 47. Brake Off 4. Plus/Positive 26.
Page 51: Section 3 - Operating Controls And Instruments
SECTION 3 - OPERATING CONTROLS AND INSTRUMENTS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 52: Operating Controls And Instruments
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS OPERATING CONTROLS AND INSTRUMENTS WARNING For your safety and the safety of others, please ensure you thoroughly read and understand this section before operating the machine. ARTICULATION LOCK PIN WARNING During shipment and before performing any checks or service operations, place the articulation lock pin in the locked position.
Page 53: Operating Controls
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 OPERATING CONTROLS Figure 3-2 Table 1: Impactmeter-Optional Speed Range Selector Switch Vibration Frequency Control Parking Brake ON/OFF Switch Voltmeter-Optional Parking Brake Test Switch Steering Wheel Propulsion Cont. Release Pushbutton Engine Coolant Temp. Gauge Vibration ON/OFF Switch Tachometer/Hourmeter Propulsion Control Fuel Gauge...
Page 54: Impactmeter
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS IMPACTMETER The impactmeter (1) displays the number of impacts per foot from (0 to 30) or impacts per meter from (0 to 98). VIBRATION FREQUENCYCONTROL Drum vibration frequencies available to the operator includes a range of five frequencies when in the hi amplitude condition and a range of five frequencies when in the low amplitude condition.
Page 55: Hydraulic Oil Temperature Gauge
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 HYDRAULIC OIL TEMPERATURE GAUGE The temperature gauge (10) indicates the temperature of the hydraulic oil. The gauge includes a green 38 to 82º C (100 to 180º F) normal operating range, yellow 82 to 104º C (180 to 220º F) above normal operating range and a red 104 to 121º...
Page 56: Parking Brake Switch
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS WARNING Runaway machine can cause severe injury or death. Never descend an incline in a gear higher or a speed greater than that which was used in ascending the incline. Always use low range when going down hill. DO NOT shift speed range selector above 8 km/h (5 mph).
Page 57: Propulsion Control
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 PROPULSION CONTROL The propulsion control (19) controls machine direction, speed of travel, and braking function. WARNING Loss of machine control. Moving the propulsion control (F - STOP - R) quickly may cause loss of machine control, lurching or severe injury.
Page 58: Auto/Manual Vibration Switch
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS AUTO/MANUAL VIBRATION SWITCH This two position rocker switch (24) is used to select the vibration mode. Press the upper portion of the switch to activate AUTO vibration. Press the lower portion of the switch to select manual vibration.
Page 59: Low Oil Pressure Indicator
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 LOW OIL PRESSURE INDICATOR The low oil pressure indicator light (27) turns on to indicate the engine has low oil pressure. This light also turns on when the ignition key is turned to the On position. If this indicator turns on during normal operation, shutdown the engine immediately and notify service personnel.
Page 60: Battery Master Switch
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS BATTERY MASTER SWITCH The battery master switch (1, Figure 3-4) is connected to negative (-) cable of the batteries. When the switch is turned to the Off position, electrical power is disconnected from the machine.
Page 61: Fuse Block
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 WARNING Failure to properly adjust seat and use the seat belt could cause serious or fatal injury to the operator or others Do not adjust seat while machine is moving. FUSE BLOCK The fuses (1, Figure 3-6) for the compactor are located under the seat as shown. Fuse identification, rating and circuit are illustrated below and on a decal located on the fuse compartment cover (not shown).
Page 62: Fuse Ratings/Circuit
SECTION 3 OPERATING CONTROLS AND INSTRUMENTS FUSE RATINGS/CIRCUIT The fuse ratings and circuits for the operator’s deck are identified below. Table 3: FUSE RATING CIRCUIT 15 AMPS E-STOP, IGNITION, FUEL, SEAT SWITCH, PARK BRAKE 10 AMPS HORN, AIR FILTER, HYD. OIL TEMP.
Page 63: Relays And Diodes
OPERATING CONTROLS AND INSTRUMENTS SECTION 3 RELAYS AND DIODES The relays and diodes illustrated in Figure 3-8 are contained in a harness assembly housing Figure 3-9 located adjacent to the air cleaner mounting bracket. Relay C AND F are for ELECTRONIC engine only.
Page 64 SECTION 3 OPERATING CONTROLS AND INSTRUMENTS 3-14 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 65: Section 4 - Operating Instructions
SECTION 4 - OPERATING INSTRUCTIONS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 66: Operating Instructions
SECTION 4 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS If you are not experienced with the machine’s operation and control, before operating the machine, read and understand Section 3 - OPERATING CONTROLS AND INSTRUMENTS. WARNING Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar, apply the parking brake and shut down the engine before working on the machine.
Page 67: Pre-Start Checks / Verifications
OPERATING INSTRUCTIONS SECTION 4 PRE-START CHECKS / VERIFICATIONS Checks and verifications of overall machine must be performed prior to starting. Additional steps are listed in the 10 hour daily routine maintenance. Check the following before starting: 1. Fuel tank and fuel lines for any leaks. 2.
Page 68 SECTION 4 OPERATING INSTRUCTIONS 7. Check fuel level gauge (7, Figure 4-2). If required, add clean, filtered fuel through the fill area (1, Figure 4-3). Use only #2 diesel fuel. Figure 4-2 Figure 4-3 8. Check engine oil level on dipstick (1, Figure 4-4). If required, add motor oil through fill area (2, Figure 4-4 for Tier II engines;...
Page 69 OPERATING INSTRUCTIONS SECTION 4 Figure 4-4 TIER III ENGINES TIER II ENGINES 9. Check hydraulic oil level at gauge (1, Figure 4-5). Add fresh, clean, anti-wear, hydraulic oil through the fill area (2, Figure 4-5). Install the fill plug. Refer to Section 8 for hydraulic oil specs.
Page 70 SECTION 4 OPERATING INSTRUCTIONS Figure 4-6 CAUTION Any machine defects must be corrected before operating the machine. Checks and verifications of machine controls must be performed prior to operating the machine. 1. Mount the compactor maintaining a three-point contact as shown in Figure 4-7 below.
Page 71 OPERATING INSTRUCTIONS SECTION 4 3. Move the FSR propulsion control (19, Figure 4-8) to the STOP (center) position 4. Check that the E-stop switch (20, Figure 4-8) is pulled up. Figure 4-8 5. Place engine speed control switch (13, Figure 4-9) to Low idle position. Figure 4-9 6.
Page 72: Propelling Machine And Other Checks/Verifications
SECTION 4 OPERATING INSTRUCTIONS Figure 4-10 8. Press the horn button (8, Figure 4-10) to verify the horn is operational. 9. To confirm that engine will only start with the propulsion control in the STOP position, move propulsion control lever (19, Figure 4-8) in either direction away from the STOP position.
Page 73 OPERATING INSTRUCTIONS SECTION 4 Figure 4-11 2. Place high/low engine speed control switch (13, Figure 4-12) to Low idle position. Figure 4-12 3. If applied, reset the emergency stop switch STOP (20, Figure 4-11) by pulling upward on the switch. Engine will not crank if emergency stop switch is depressed.
Page 74 SECTION 4 OPERATING INSTRUCTIONS WARNING Starting aids are extremely flammable and can explode. Overloading the engine intake system could result in an explosion. Avoid overloading the engineer intake system with starting aids. NOTICE Starter may overheat if operated longer than 30 seconds. If the engine fails to start, allow the starter to cool 2 to 3 minutes before trying again.
Page 75 OPERATING INSTRUCTIONS SECTION 4 Figure 4-13 NOTE: Braking should be smooth and capable of bringing machine to a complete stop when propulsion control is placed in the STOP position. 10. Apply parking brake by switch (15, Figure 4-14). Figure 4-14 11.
Page 76: Operating The Machine
SECTION 4 OPERATING INSTRUCTIONS OPERATING THE MACHINE Operating suggestions and checks while operating machine 1. Always sound horn to alert persons before moving the machine in either direction. Allow sufficient time for persons to move from vehicle’s path before putting the machine into motion. 2.
Page 77 OPERATING INSTRUCTIONS SECTION 4 3. Place high/low engine speed switch (13, Figure 4-16) in the high position. Figure 4-16 4. Release the park brake by pushing inward on the lower portion of the switch (15, Figure 4-16). Observe that the switch indicator light goes out. NOTE: Operator must be seated when Park Brake is released or engine will stop after approximately two seconds.
Page 78 SECTION 4 OPERATING INSTRUCTIONS Figure 4-17 Drum Amplitude Selection 1. Press switch (25, Figure 4-18) to select required drum amplitude setting. • Select high amplitude for initial or thick lift soil compaction by depressing switch end marked • Select low amplitude for final or thin layer of soil and when soil is loose and granular by depressing switch end marked Figure 4-18 Drum Vibration Frequency Selection...
Page 79 OPERATING INSTRUCTIONS SECTION 4 Table 1: TYPES OF SOIL NATURAL FREQUENCY Sand Uniformly Graded 1400-1900 vpm 23-32 Hz Sand 1300 vpm 22 Hz Sandy Gravel 1500-1700 vpm 21 - 25 Hz Clay (Padfoot) 1200 vpm 20 Hz Silt Firm 1500 - 1700 vpm 25 - 28 Hz Silt Loose...
Page 80: Daily Precautions After Work
SECTION 4 OPERATING INSTRUCTIONS DAILY PRECAUTIONS AFTER WORK Perform the following precautions each day after work in addition to the daily routine maintenance on the lubrication chart: 1. Fill fuel tank to prevent condensation problems. 2. Clean drum scrapers of accumulated material. 3.
Page 81 OPERATING INSTRUCTIONS SECTION 4 Raising the Operator Platform Normally, it will not be necessary to raise the operator platform. All routine maintenance procedures and fluid checks can be made with the platform in the lowered position. However, if access to components under the operator’s platform is required, use the following procedure to raise the operator’s platform.
Page 82 SECTION 4 OPERATING INSTRUCTIONS Figure 4-21 5. Disconnect jack (3, Figure 4-21) from lug (7) by removing clip (6) and pin (5). 6. Reposition jack (3, Figure 4-21) to clevis plate (4) and attach with pin (5) and clip (6). 7.
Page 83: Lowering The Operator Platform
OPERATING INSTRUCTIONS SECTION 4 10. Remove pin (2, Figure 4-21) and lever (1) from the jack. Install the lever as a safety support between the frame and the operator‘s platform as shown in (Figure 4-23). Figure 4-23 LOWERING THE OPERATOR PLATFORM WARNING Crush area.
Page 84 SECTION 4 OPERATING INSTRUCTIONS Figure 4-24 4. Torque all four ROPS support bolts to 895 N·m (660 lb-ft). 5. Disconnect jack (3, Figure 4-25) from clevis plate (4) by removing clip (6) and pin (5). 6. Reposition jack to mounting lug (7, Figure 4-25) and attach with pin (5) and clip (6).
Page 85: Towing The Machine - Without Tow Valve
OPERATING INSTRUCTIONS SECTION 4 TOWING THE MACHINE - WITHOUT TOW VALVE WARNING Machine runaway condition could occur Always chock the drum and wheels of a disabled machine or hitch it to its towing vehicle to prevent accidental movement while preparing the machine for towing This is especially important if machine failure occurs on an incline CAUTION...
Page 86: Bypassing The Propulsion Pump And Releasing The Brakes
SECTION 4 OPERATING INSTRUCTIONS BYPASSING THE PROPULSION PUMP AND RELEASING THE BRAKES 1. Chock the drum and wheels. 2. Ensure that the Parking BRAKE Control (15, Figure 4-26) is in the Applied position. Figure 4-26 3. Raise the operator’s platform per instructions on Page 4-17 to gain access to SD-116 and SD-122 propulsion pump (1, Figure 4-27) and multi-function valves (2).
Page 87 OPERATING INSTRUCTIONS SECTION 4 Figure 4-28 4. Place a wrench on the middle size hex (3, Figure 4-27 or Figure 4-28) and a second wrench on the large hex (4) to prevent cartridge rotation. Rotate the middle size hex three revolutions counter-clockwise (CCW) to open the bypass valve.
Page 88 SECTION 4 OPERATING INSTRUCTIONS Figure 4-29 Figure 4-30 8. Thread a tee fitting into drum drive motor and connect brake line to the tee. NOTICE Do not exceed 24 bar (350 psi). Excessive pressure may result in seal damage. 9. Connect a Porta-Power to the tee and pressurize the system to 24 bar (350 psi) to release the brakes.
Page 89: Restoring Operation Of The Propulsion Pump And Applying The Brake
OPERATING INSTRUCTIONS SECTION 4 WARNING Machine Runaway condition could occur. Always chock the drum and wheels of a disabled machine or hitch it to its towing vehicle to prevent accidental movement while preparing the machine for towing. 11. Remove the chocks and tow the machine. 12.
Page 90: Towing The Machine - With Tow Valve
SECTION 4 OPERATING INSTRUCTIONS Figure 4-32 6. Place a wrench on the middle size hex (3, Figure 4-31 & Figure 4-32) and a second wrench on the large hex (4) to prevent cartridge rotation. Rotate the middle size hex three revolutions clockwise (CW) to close the bypass valve. 7.
Page 91 OPERATING INSTRUCTIONS SECTION 4 CAUTION Towing the compactor is limited to off the job site, onto the transporter, off the transporter, and into the shop. The machine used to tow the compactor should be heavier than or equal to the weight of the compactor being towed. When towing, use a chain rated for a minimum of 13.6 metric tons (15 tons).
Page 92 SECTION 4 OPERATING INSTRUCTIONS Figure 4-33 5. Attach the Warning Tag to the steering wheel. WARNING Return this tag to its storage position only after the brakes and propulsion pump have been returned to their normal conditions. NOTE: Hydraulic pressure to release the brake is supplied via a machine- mounted hand pump (1, Figure 4-35) equipped with a pressure gauge (2).
Page 93 OPERATING INSTRUCTIONS SECTION 4 7. Press and rotate the knob on valve (1, Figure 4-34) ninety degrees until you feel it pop out. Figure 4-34 8. Pull and rotate the knob on the valve (3, Figure 4-34) 90 degrees until you feel the knob drop into retracted detent.
Page 94 SECTION 4 OPERATING INSTRUCTIONS Figure 4-36 Figure 4-37 11. Place a wrench on the middle size hex (3, Figure 4-36 or Figure 4-37) and a second wrench on the large hex (4) to prevent cartridge rotation, rotate the middle size hex three revolutions counter-clockwise (CCW) to open the bypass valve.
Page 95: Restoring Operation Of The Propulsion Pump And Applying The Brake
OPERATING INSTRUCTIONS SECTION 4 RESTORING OPERATION OF THE PROPULSION PUMP AND APPLYING THE BRAKE WARNING Failure to follow the procedure listed below can result in the loss of braking capacity on this machine during normal operation. Follow all steps listed. WARNING The parking brake switch located on the operator’s console will illuminate to indicate the parking brake is applied only if power is...
Page 96 SECTION 4 OPERATING INSTRUCTIONS Figure 4-39 4. Place a wrench on the middle size hex (3, Figure 4-38 or Figure 4-39) and a second wrench on the large hex (4) to prevent cartridge rotation, rotate the middle size hex three revolutions clockwise (CW) to close the bypass valve. 5.
Page 97 OPERATING INSTRUCTIONS SECTION 4 WARNING Return this tag to its storage position only after the brakes and propulsion pump have been returned to their normal conditions. 12. Remove the Warning tag from the steering wheel. 13. Return the Warning tag to its stored position in the battery compartment. 14.
Page 98 SECTION 4 OPERATING INSTRUCTIONS 4-34 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 99: Section 5- Maintenance Instructions
SECTION 5- MAINTENANCE INSTRUCTIONS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 100: Maintenance Instructions
SECTION 5 MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS In order to ensure safe operation, optimum performance, and to protect your warranty, use only genuine Ingersoll Rand replacement parts. WARNING Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar, apply the parking brake and shut down the engine before working on the machine.
Page 101: Handling Fluids And Oil, Fuel Filters
MAINTENANCE INSTRUCTIONS SECTION 5 5. Thoroughly wash all fittings, caps, plugs, etc. with nonflammable, nontoxic cleaning solution before servicing, to prevent dirt from entering while performing the service. Handling Fluids and Oil, Fuel Filters 1. When draining fluids, ensure that adequate sealable containers are available and that every care is taken to prevent spillage.
Page 102: Maintenance Schedule
SECTION 5 MAINTENANCE INSTRUCTIONS MAINTENANCE SCHEDULE The maintenance chart (Table 5.1) shows those items that require regular service and the interval at which service should be performed. A regular service program should be geared to the items listed under each interval. These intervals are based on average operating conditions and manufacturer's recommendations.
Page 103 MAINTENANCE INSTRUCTIONS SECTION 5 MAINTENANCE SCHEDULE Function Specification Interval A - As Required B - 10 Hours (Daily) C - 50 Hours (Weekly) D - 500 Hours (Semi-Annual) E - 1000 Hours (Annual) C D E Page Ref. Drain Water from Fuel Filter/ 5-24 Water Separator - SD-116, -122 (155 HP Electronic Engine...
Page 104 SECTION 5 MAINTENANCE INSTRUCTIONS MAINTENANCE SCHEDULE Function Specification Interval A - As Required B - 10 Hours (Daily) C - 50 Hours (Weekly) D - 500 Hours (Semi-Annual) E - 1000 Hours (Annual) C D E Page Ref. Check Eccentric Oil Level Refer to 5-35 Section 8...
Page 105 MAINTENANCE INSTRUCTIONS SECTION 5 MAINTENANCE SCHEDULE Function Specification Interval A - As Required B - 10 Hours (Daily) C - 50 Hours (Weekly) D - 500 Hours (Semi-Annual) E - 1000 Hours (Annual) C D E Page Ref. Replace In-Line Fuel Filter - Tier 5-49 2 Engines Replace In-Line Fuel Filter - Tier...
Page 106 SECTION 5 MAINTENANCE INSTRUCTIONS MAINTENANCE SCHEDULE Function Specification Interval A - As Required B - 10 Hours (Daily) C - 50 Hours (Weekly) D - 500 Hours (Semi-Annual) E - 1000 Hours (Annual) C D E Page Ref. Torque The Vertical Swivel Pin - 5-59 SD-190 &...
Page 107: Access Engine Compartment
MAINTENANCE INSTRUCTIONS SECTION 5 ACCESS ENGINE COMPARTMENT To access the engine and air cleaner, it is necessary to open the fiberglass hood. Figure 5-1 1. Open and remove the lock (1, Figure 5-1) from the draw latch (2, Figure 5-1). 2.
Page 108: Routine Maintenance - As Required
SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-3 5. Slowly push the handle (3, Figure 5-2) toward you until the hood is down. 6. Pull up the two draw latches (2, Figure 5-1) on both sides of the machine. 7. Put a lock (1, Figure 5-1) on one of the draw latches and lock. NOTICE Keep the hood locked at all times, except to access the engine.
Page 109 MAINTENANCE INSTRUCTIONS SECTION 5 CAUTION Raw, unfiltered air can cause engine damage. Never service the air cleaner while the engine is running. 1. Open clip (1, Figure 5-4) and remove air filter housing cover (2) to access the filter elements. Check evacuator valve (3) to see that it is not inverted, damaged or plugged.
Page 110: Cleaning The Primary Air Cleaner Element
SECTION 5 MAINTENANCE INSTRUCTIONS 3. Ensure that safety element (1, Figure 5-6) is secure and clean the inside of the filter housing (2, Figure 5-5) with compressed air. Figure 5-6 Cleaning the Primary Air Cleaner Element WARNING When using compressed air, water jets, or steam cleaning methods, ensure that appropriate protective clothing is worn to protect eyes and exposed parts of the body.
Page 111 MAINTENANCE INSTRUCTIONS SECTION 5 1. To clean the primary air cleaner element using the dry method, perform the following: • Carefully direct the compressed air, not to exceed 6.89 bar (100 psi), at an angle onto the inside surface of the primary air cleaner element, (Figure 5-7). Figure 5-7 •...
Page 112: Replacing The Air Cleaner Elements
SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-8 • Swish the primary filter element around in the solution to loosen dirt particles and put them into suspension in the solution. • Rinse the primary filter element from the “clean” side to the “dirty” side with a gentle stream of water.
Page 113 MAINTENANCE INSTRUCTIONS SECTION 5 2. Clean the inside of the air cleaner (2, Figure 5-9). 3. Pull the safety air cleaner element (1, Figure 5-10) out of the housing. Figure 5-10 4. Examine the safety air cleaner element and replace if: •...
Page 114: Cleaning / Washing The Machine
SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-11 TIER III ENGINES TIER II ENGINES 9. Inspect all air intake piping and joints between air cleaner and engine air inlet to ensure no dusty air can enter. Cleaning / Washing The Machine Anytime a machine or component is washed down with a hose or high pressure wash system, there is the possibility that water or other contaminants can be forced into bearings, seals, or other components.
Page 115 MAINTENANCE INSTRUCTIONS SECTION 5 Prior to cleaning: 1. Remove any material jammed between the drum (1, Figure 5-12 & Figure 5-13) and its scraper (2). Figure 5-12 Figure 5-13 2. Clean the evacuator valve (3, Figure 5-11) and inspect the rubber for cracks Replace as required.
Page 116: Torque Loose Bolted Connections
SECTION 5 MAINTENANCE INSTRUCTIONS 5. Check air cleaner mounting hardware for security and correct as required. 6. Check all hoses for cracks, chafing, or deterioration, and replace at the first sign of probable failure. Torque Loose Bolted Connections 1. Properly torque all loose nuts or bolts found during the daily inspection. Refer to Section 9.
Page 117 MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-15 Figure 5-16 4. Remove the dipstick and observe oil level. The oil level must be between the full - top mark and low-bottom mark. 5. If oil level is low, add oil through the fill area (2, Figure 5-15 for Tier 2 engines; 1, Figure 5-16 for Tier 3 engines) to bring oil to the proper level.
Page 118: Check Engine Coolant Level, Clean Radiator And Oil Cooler
SECTION 5 MAINTENANCE INSTRUCTIONS Check Engine Coolant Level, Clean Radiator and Oil Cooler Figure 5-17 WARNING Injury can occur when removing the radiator cap. Steam or fluid escaping from the radiator can burn. Rust inhibitor contains alkali, avoid contact with skin and eyes. Always shut down the engine and allow it to cool down before removing the radiator cap.
Page 119: Check Fuel Level
MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-18 WARNING When using compressed air, water jets or steam cleaning methods, ensure that appropriate protective clothing is worn to protect eyes and exposed parts of the body. 3. If clogging is dried on dirt, use a suitable brush to remove from cooling fins. If dry dust is present, use compressed air to clean.
Page 120 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-19 Figure 5-20 NOTICE Never allow fuel tank to completely empty, otherwise, the entire fuel system will require bleeding. The fuel tank should always be filled with #2 diesel fuel at the end of the shift to prevent condensation. 5-22 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 121: Drain Water From Fuel Filter/Water Separator - Sd-116, -122 (155 Hp Electronic Engine) & Sd-122, -160 (173 Hp Mechanical Engine)
MAINTENANCE INSTRUCTIONS SECTION 5 Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine) & SD-122, -160 (173 HP Mechanical Engine) The 155 horsepower Electronic Cummins engine, standard on the SD-116 and SD-122 and the 173 horsepower Mechanical Cummins engine, optional on the SD-122 and standard on the SD-160 is equipped with fuel/water separator.
Page 122: Drain Water From Fuel Filter/Water Separator - Sd-116, -122 (155 Hp Electronic Engine)
SECTION 5 MAINTENANCE INSTRUCTIONS Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine) Figure 5-22 Filter/water separator (Figure 5-22) must be drained of accumulated water and sediment daily. To drain the water follow the steps listed below. 1.
Page 123: Drain Water From Fuel Filter/Water Separator - Sd-190 & Sd-200 (205 Hp Electronic Tier Ii Engine)
MAINTENANCE INSTRUCTIONS SECTION 5 Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (205 HP Electronic Tier II Engine) Filter/water separator (Figure 5-23) must be drained of accumulated water and sediment daily. To drain the water follow the steps listed below Figure 5-23 1.
Page 124: Drain Water From Fuel Filter/Water Separator - Sd-190 & Sd-200 (203 Hp Electronic Tier Iii Engine)
SECTION 5 MAINTENANCE INSTRUCTIONS Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (203 HP Electronic Tier III Engine) Filter/water separator (Figure 5-24) must be drained of accumulated water and sediment daily. To drain the water follow the steps listed below: Figure 5-24 1.
Page 125: Inspect Cooling Fan
MAINTENANCE INSTRUCTIONS SECTION 5 Inspect Cooling Fan Figure 5-25 1. Park machine on stable, level surface and shut down engine. 2. Open machine hood. 3. Inspect the cooling fan (1, Figure 5-25) for cracks. 4. Verify the fan is securely mounted. 5.
Page 126: Lamp (Indicator Light) Check
SECTION 5 MAINTENANCE INSTRUCTIONS 4. Inspect for frayed areas and if found or a piece of the belt is missing the belt must be replaced. 5. Refer to the Engine Manual for additional items to inspect if the belt is to be removed and for the correct belt tensioning procedure.
Page 127: Check Condition Of Drum And Clean
MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-28 5. Move the propulsion control to NEUTRAL. 6. Release the parking brake test switch. 7. Shut down the engine and apply parking brake. If the parking brake is working correctly the machine will not move. If the parking brake is not working correctly and movement is observed, contact service personnel immediately and do not use machine until corrected.
Page 128: Check Drum Scraper Setting
SECTION 5 MAINTENANCE INSTRUCTIONS Check Drum Scraper Setting 1. Check drum scraper (2, Figure 5-29) to insure there is no damage and that it is adjusted correctly. 2. Adjustment is made with the hardware and shims located on the scraper bar assembly.
Page 129: 50 Hour Or Weekly Routine Maintenance
MAINTENANCE INSTRUCTIONS SECTION 5 50 HOUR OR WEEKLY ROUTINE MAINTENANCE Check Batteries, Cables and Grease Terminals WARNING Batteries contain an acid and can cause injury. Battery fumes can ignite and explode. Skin and eye contact with the battery fluid can cause injury. Do not smoke when observing battery fluid level.
Page 130: Check Tire Air Pressure
SECTION 5 MAINTENANCE INSTRUCTIONS Check Tire Air Pressure WARNING Excessive air pressure may cause tire and rim to burst. Flying tire and rim parts may cause severe injury or death. Ingersoll Rand recommends that tire mounting be done ONLY by a qualified person who is equipped and trained to perform this service.
Page 131 MAINTENANCE INSTRUCTIONS SECTION 5 To check the tire air pressure you should: 1. Position the machine so the desired tire inflation valve is located at 12 o'clock as shown in Figure 5-31. Figure 5-31 2. Check the tires only when tires are cold using an appropriate pressure gauge. Normal tire pressure is 1.1 bar (16 psi).
Page 132: Torque Wheel Nuts
SECTION 5 MAINTENANCE INSTRUCTIONS Torque Wheel Nuts Check wheel nut torque (Figure 5-32). Nuts should be torqued to 550 N-m (407 lb-ft). Figure 5-32 NOTE: If new or replacement wheels or wheel nuts have been installed, they may require more frequent checks until they are properly seated. Check Air Cleaner Integrity and Filter Elements To verify the air cleaner system is functioning properly, refer to pages 5-10 through 5-16 for checks and procedures...
Page 133: Check Eccentric Oil Level
MAINTENANCE INSTRUCTIONS SECTION 5 1. Check hydraulic oil level at gauge (1, Figure 5-33). If required add fresh, clean hydraulic oil through fill area (2). Refer to Section 8. Be sure to install fill plug. Figure 5-33 Check Eccentric Oil Level 1.
Page 134: Check Wheel Ends Oil Levels
SECTION 5 MAINTENANCE INSTRUCTIONS 2. Look at the sight gauge (3, Figure 5-35) and verify the oil is to the center of the gauge. If additional oil is required, remove fill plug (1, Figure 5-34) and add oil as required until oil is centered in the gauge. Refer to Section 8 for oil specifications.
Page 135: Check Carrier Oil Level
MAINTENANCE INSTRUCTIONS SECTION 5 6. Clean, insert and tighten plug. 7. Wipe up any excess oil. Check Carrier Oil Level 1. Park the machine on a level surface and shut off engine. 2. Allow carrier to cool if necessary. 3. Clean around level check plug (1, Figure 5-37} on the lower side of the carrier and remove.
Page 136: Check Axle Transfer Case Oil Level
SECTION 5 MAINTENANCE INSTRUCTIONS 7. Clean, insert and tighten breather. 8. Wipe up any excess oil. Check Axle Transfer Case Oil Level 1. Park the machine on a level surface and shut off engine. 2. Allow axle transfer case to cool if necessary. 3.
Page 137: Check Drum Drive (Torque Hub) Oil Level - Sd-116, -122, -160, And -190 Tf
MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-40 4. Verify oil is to the bottom of hole (1 or 2). 5. If not, add oil until level with hole. Refer to Section 8 for oil specifications. 6. Clean, insert and tighten plug and wipe up any excess oil. Check Drum Drive (Torque Hub) Oil Level - SD-116, -122, -160, and -190 TF 1.
Page 138: Check Drum Drive (Torque Hub) Oil Level - Sd-200 Tf
SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-42 Check Drum Drive (Torque Hub) Oil Level - SD-200 TF The SD-200 TF drum drive assembly is equipped with a single fill and drain hole equipped with a spring loaded cap. The fill/drain hole rotates with the drum. It must be positioned at the 12 o’clock position to add oil and at the 6 o’clock position to drain oil with the use of a clear standpipe supplied with the SD 200.
Page 139: Grease Horizontal / Vertical Swivel Pins - Sd-116, -122 & -160 Tf
MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-44 5. If not, insert standpipe supplied with the machine through access hole (1, Figure 5-43) and into spring-loaded cap. Add oil until oil runs out of level check hole (2, Figure 5-43). Refer to Section 8 for lubrication information. 6.
Page 140: Grease Horizontal / Vertical Swivel Pins - Sd-190 & -200 Tf
SECTION 5 MAINTENANCE INSTRUCTIONS Grease Horizontal / Vertical Swivel Pins - SD-190 & -200 TF 1. Clean the vertical pin (1, Figure 5-46) and horizontal swivel pin (1, Figure 5-47) grease fittings. Figure 5-46 Figure 5-47 2. Apply five shots of MPG-EP2 grease to each fitting. 5-42 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 141: Clean The Carrier Breather
MAINTENANCE INSTRUCTIONS SECTION 5 Clean the Carrier Breather 1. Thoroughly clean the area around the carrier breather (1, Figure 5-48) located on the top of the carrier on the left side of the drum. Figure 5-48 2. Remove the hex head breather. 3.
Page 142: 500 Hours Or Semi-Annual Maintenance
SECTION 5 MAINTENANCE INSTRUCTIONS 500 HOURS OR SEMI-ANNUAL MAINTENANCE WARNING Hot oil or components can burn. Oil must be at normal operating temperature when draining Avoid contact with hot oil or components. Do not allow oil to drain into the ground. Dispose of properly. Grease Steering Cylinder Pins 1.
Page 143 MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-51 3. Remove the engine oil drain plug. 4. Clean the area around the head of oil filter (1, Figure 5-52 for Tier 2 engines; 1, Figure 5-53 for Tier 3 engines) and remove the filter using a 90-95 mm filter wrench.
Page 144 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-53 5. Clean the gasket surface of the filter head. 6. Apply a film of motor oil to the gasket sealing area. Refer to Section 8. 7. Fill the filter with new motor oil. Refer to Section 8 for oil specifications. 8.
Page 145: Change Three Hydraulic Oil Filters
MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-55 12. Replace fill cap (2, Figure 5-55, Tier 2 Engines) or the dipstick (1, Figure 5-54, Tier 3 Engines). 13. Dispose of used oil in accordance with local regulations. 14. Run machine and check for leaks. Change Three Hydraulic Oil Filters This machine is equipped with three hydraulic oil filters.
Page 146 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-57 WARNING Hot oil or components can burn. Oil must be at normal operating temperature when draining Avoid contact with hot oil or components. Do not allow oil to drain into the ground. Dispose of properly. NOTICE Dirt in the hydraulic system will lead to premature component failure.
Page 147: Replace In-Line Fuel Filter - Tier 2 Engines
MAINTENANCE INSTRUCTIONS SECTION 5 6. Install the filters and tighten each filter one quarter turn beyond seal contact. 7. Start the engine and check for leaks. 8. Wipe up any excess oil. 9. Close cover and bolt. Replace In-Line Fuel Filter - Tier 2 Engines WARNING Fuel is flammable.
Page 148: Replace In-Line Fuel Filter - Tier 3 Engines
SECTION 5 MAINTENANCE INSTRUCTIONS 5. Dispose of the old, used in-line filter in accordance with local guidelines and environmental regulations. 6. Install the new in-line filter by reconnecting it in the fuel line. Verify that the filter is installed properly with the flow (direction) arrow pointing toward the fuel pump.
Page 149: Change Fuel Filter Water Separator Element - Sd-116, Sd-122 Tf 155 Hp Electronic Engine, Sd-122, Sd-160 Tf 173 Hp Mechanical Engine
MAINTENANCE INSTRUCTIONS SECTION 5 5. Unscrew used fuel filter. Discard used filter in accordance with local guidelines. 6. Fill replacement filter with clean fuel and lubricate new element sealing gasket (3, Figure 5-59) with clean oil. 7. Install replacement filter as specified by manufacturer. Most filters have instructions printed on the side.
Page 150 SECTION 5 MAINTENANCE INSTRUCTIONS 5. Remove the bowl (4, Figure 5-60) and clean the O-ring gland. 6. Apply a coating of clean fuel or motor oil to the new O-ring and element (3, Figure 5-60) seal. 7. Spin bowl (4, Figure 5-60) onto element (3). 8.
Page 151: Change Fuel Filter Sd-190 And Sd-200 Tf - 205 Hp Tier Ii Electronic Engine
MAINTENANCE INSTRUCTIONS SECTION 5 2. Place a container under the fuel filter to collect any escaping fuel when replacing the element. 3. Remove element (1, Figure 5-61) from filter head (2) and discard according to local guidelines. 4. Clean sealing surface (3, Figure 5-61) of filter head. 5.
Page 152 SECTION 5 MAINTENANCE INSTRUCTIONS 3. Remove element (1, Figure 5-62) from filter head (2) and discard according to local guidelines. 4. Clean sealing surface (2, Figure 5-62) of filter head. 5. Apply a coating of clean oil to the new element sealing gasket. 6.
Page 153: Clean Axle Breathers
MAINTENANCE INSTRUCTIONS SECTION 5 3. Unscrew used fuel filter. Discard used filter in accordance with local guidelines. 4. Clean sealing surface of the filter head (2, Figure 5-63). 5. Fill replacement filter with clean fuel and lubricate new element sealing gasket (3, Figure 5-63) with clean oil.
Page 154: Grease The Ratchet Jack
SECTION 5 MAINTENANCE INSTRUCTIONS Grease the Ratchet Jack 1. Open the battery access door (1, Figure 5-65). Figure 5-65 2. Grease the ratchet jack (2, Figure 5-65) by greasing the fitting (3). Refer to Section 8 for oil specifications. 3. Close the battery access door. Check Cooling System Integrity 1.
Page 155: 1000 Hour Or Annual Maintenance
MAINTENANCE INSTRUCTIONS SECTION 5 1000 HOUR OR ANNUAL MAINTENANCE NOTE: Verify you are looking at the correct torque values for your machine. They are not identical on all machines. Torque the Horizontal Swivel Pin - SD-116, -122 and -160 TF 1.
Page 156: Torque The Vertical Swivel Pin - Sd-116, -122 And -160 Tf
SECTION 5 MAINTENANCE INSTRUCTIONS Torque The Vertical Swivel Pin - SD-116, -122 and -160 TF 1. Position the machine on stable level surface, shutdown the engine. 2. Clean area around the vertical swivel pin (1, Figure 5-67). Figure 5-67 3. Remove mounting hardware (2 and 3, Figure 5-67). 4.
Page 157: Torque The Vertical Swivel Pin - Sd-190 And -200 Tf
MAINTENANCE INSTRUCTIONS SECTION 5 3. Remove mounting hardware (2 and 3, Figure 5-68). 4. Torque the horizontal swivel pin (1, Figure 5-68) to 1080 Nm (800 lb-ft). 5. Replace mounting hardware and torque as required. Torque the Vertical Swivel Pin - SD-190 and -200 TF 1.
Page 158: Change Axle Differential Brake Oil
SECTION 5 MAINTENANCE INSTRUCTIONS 1. Allow oil in axle wheel ends to reach operating temperature, position the compactor on level ground with level plug (1, Figure 5-70) in the 6 o'clock position (2) and shut down the engine. Figure 5-70 2.
Page 159 MAINTENANCE INSTRUCTIONS SECTION 5 4. Chock tires and drum. 5. Place a container under each of the three drain plugs (1, Figure 5-71) located on the bottom of the axle. Remove the three drain plugs. Figure 5-71 6. Remove the fill/level plug (1 or 2, Figure 5-72) and allow axle to drain completely.
Page 160: Change Axle Transfer Case Oil
SECTION 5 MAINTENANCE INSTRUCTIONS 9. Fill the axle with oil through fill/level hole (1 or 2, Figure 5-72) until oil is level with the bottom of the fill/level hole. Refer to Section 8 Fuel & Lubricant Specifications for details. 10. Clean, replace, and tighten level plugs 11.
Page 161: Change Eccentric Oil
MAINTENANCE INSTRUCTIONS SECTION 5 8. Fill the axle transfer case with oil through fill/level hole (1, Figure 5-73) until oil is level with the bottom of the fill/level hole. Refer to Section 8 Fuel & Lubricant Specifications for details. 9. Clean, replacement tighten level plug. 10.
Page 162: Change Carrier Oil
SECTION 5 MAINTENANCE INSTRUCTIONS 2. Shut off the engine and apply the brake. 3. Remove fill plug (1, Figure 5-74) and drain plug (2) and allow oil to drain. 4. Clean and replace drain plug. 5. Fill eccentric with oil until visible on level gauge (3, Figure 5-75). Figure 5-75 6.
Page 163 MAINTENANCE INSTRUCTIONS SECTION 5 1. Allow carrier oil to reach operating temperature and park the machine on a level surface, shut off engine and apply brake. Figure 5-76 2. Remove fill breather plug (1, Figure 5-76). 3. Place a container under drain plug (1, Figure 5-77). Figure 5-77 4.
Page 164: Drain And Flush Radiator, Replace Engine Coolant
SECTION 5 MAINTENANCE INSTRUCTIONS Drain and Flush Radiator, Replace Engine Coolant WARNING Injury can occur when removing the radiator cap. Steam or fluid escaping from the radiator can burn. Inhibitor contains alkali, avoid contact with skin and eyes. Always shut down the engine and allow to cool down before removing radiator cap.
Page 165 MAINTENANCE INSTRUCTIONS SECTION 5 2. Place a container capable of holding at least 21 liters (22 quarts) of fluid under the radiator drain hose (2, Figure 5-79). Open the petcock (1) and drain the coolant from the radiator using drain hose (2) passing through the frame (3). Figure 5-79 Figure 5-80 3.
Page 166 SECTION 5 MAINTENANCE INSTRUCTIONS NOTICE To prevent air locks, the system must be filled properly. Air must be vented from coolant passages during the fill operation. NOTE: A mixture of ethylene glycol antifreeze and water is recommended to refill the radiator. Refer to the engine manual for the manufacturer's recommendation for proper ratio of antifreeze-to-water mixture.
Page 167: Drain And Clean Hydraulic Tank And Three Hydraulic Suction Strainers
MAINTENANCE INSTRUCTIONS SECTION 5 Drain and Clean Hydraulic Tank and Three Hydraulic Suction Strainers WARNING Hot oil or components can burn. Oil must be at normal operating temperature when draining. Avoid contact with hot oil or components. Do not allow oil to drain into the ground. NOTICE Dirt in the hydraulic system will lead to premature component failure.
Page 168: Check Engine Belt And Tensioner
SECTION 5 MAINTENANCE INSTRUCTIONS 4. Remove drain plug (1, Figure 5-82) and fill plug (2) and drain the hydraulic tank. Figure 5-83 5. Place a container under the three strainers (1, Figure 5-83), disconnect hoses to strainers and allow oil to drain. 6.
Page 169: Adjust And Set Valve Clearance
MAINTENANCE INSTRUCTIONS SECTION 5 Adjust and Set Valve Clearance Refer to the engine manual for maintenance instructions. This operation requires a trained service engineer. Change Drum Drive (Torque Hub) Oil Level - SD 116, 122, 160 and 190 1. Park machine on level ground apply park brake. 2.
Page 170: Change Drum Drive (Torque Hub) Oil Level - Sd 200
SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-85 Change Drum Drive (Torque Hub) Oil Level - SD 200 The SD 200 drum drive assembly is equipped with a single fill and drain hole equipped with a spring loaded cap. The fill/drain hole rotates with the drum. It must be positioned at the 12 0’clock position to add oil and at the 6 o’clock position to drain oil with the use of a clear standpipe supplied with the SD 200.
Page 171 MAINTENANCE INSTRUCTIONS SECTION 5 6. Start engine and traverse one half of a drum revolution location the spring loaded fill and drain cap at the 12 o’ clock position. Stop engine and apply brake. 7. Insert standpipe into drum drive and fill torque hub with oil until it is level with the bottom of level check hole (1, Figure 5-86) Refer to section 8 for lubrication information.
Page 172 SECTION 5 MAINTENANCE INSTRUCTIONS 5-74 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 173: Section 6 - Troubleshooting
SECTION 6 - TROUBLESHOOTING SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 174: Troubleshooting
SECTION 6 TROUBLESHOOTING TROUBLESHOOTING WARNING When carrying out troubleshooting procedures, it is important to strictly observe the safety precautions and guidelines in Section 1 of this manual. Improper operation and maintenance is the most frequent cause of machinery failures and problems.
Page 175: Fuse Ratings/Circuit
TROUBLESHOOTING SECTION 6 Figure 6-2 FUSE RATINGS/CIRCUIT The fuse ratings and circuits for the operator’s deck are identified below. Table 1: FUSE RATING CIRCUIT 15 AMPS E-STOP, IGNITION, FUEL, SEAT SWITCH, PARK BRAKE 10 AMPS HORN, AIR FILTER, HYD. OIL TEMP.
Page 176: Relays And Diodes
SECTION 6 TROUBLESHOOTING RELAYS AND DIODES The relays and diodes illustrated in Figure 6-3 are contained in a harness assembly housing Figure 6-4 located adjacent to the air cleaner mounting bracket. Relay C AND F are for ELECTRONIC engine only. A decal, illustrated as Figure 6-3, is located in the inside of the housing cover.
Page 177: Engine Will Not Start
TROUBLESHOOTING SECTION 6 ENGINE WILL NOT START Starter Does Not Rotate Emergency stop switch Pull up emergency stop switch depressed Propulsion control lever Locate the control lever to STOP not in the neutral or STOP position Fuse 1 defective Replace Batteries discharged Charge Batter master switch OFF...
Page 178: Difficult Starting & Poor / Irregular Performance
SECTION 6 TROUBLESHOOTING DIFFICULT STARTING & POOR / IRREGULAR PERFORMANCE Low battery power Check / charge battery Battery is discharged Charge battery Battery cable connections Clean and tighten terminal connections loose or corroded and cover with acid-free grease Using incorrect viscosity oil Use recommended viscosity for temperature conditions Fuel line blockage...
Page 179: Engine Overheats - Stop Engine Immediately
TROUBLESHOOTING SECTION 6 ENGINE OVERHEATS - STOP ENGINE IMMEDIATELY Engine oil level low Add oil to correct level Fan belt broken Call for specialist service to correct Engine coolant level low Replenish coolant to correct level Excessive dirt on radiator Clean cooling fins or clear blockage cooling fins or blocked air flow...
Page 180: Fuse Failure
SECTION 6 TROUBLESHOOTING FUSE FAILURE The following identifies conditions due to possible fuse failures and / or defective wiring. It may be necessary to replace the identified fuse and check for / correct defective wiring. Components Not Operating Correctly Fuse To Check / Replace E-stop, fuel solenoid, ignition switch, seat Replace fuse F1 switch and or parking brake...
Page 181: Control Module Description
TROUBLESHOOTING SECTION 6 CONTROL MODULE DESCRIPTION The purpose of these instructions is to familiarize the reader with the Modular Controls offered as options with the various models of the SD TF Series Compactors. These options include the Traction Control, Auto Vibration / Impact Meter Control and the Variable Vibration Control. One, two or three controls, (1, Figure 6-5) may be mounted in the battery compartment allowing quick connection and disconnection to the appropriate wiring harness or connection to a troubleshooting device.
Page 182: Traction Control
SECTION 6 TROUBLESHOOTING TRACTION CONTROL The traction control system is activated in low speed only and is designed to keep the drum and tires rotating at the same speed. If either the drum of tires lose traction and start to spin at a faster rate (slip) the traction control system will compensate by restricting the hydraulic pressure/flow to the drive motor that is slipping at the faster rate.
Page 183: Variable Vibration Control
TROUBLESHOOTING SECTION 6 VARIABLE VIBRATION CONTROL This control is designed to regulate the rotational speed of the eccentric drive (frequency) as set by the operator using the five-position, vibrations-per-minute rotary switch located on the control panel. The faults which may be displayed by the Variable Vibration Controller include the following. The terms “SHORT”...
Page 184 SECTION 6 TROUBLESHOOTING 6-12 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 185: Section 7- Technical Specifications
SECTION 7- TECHNICAL SPECIFICATIONS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 186: Technical Specifications
SECTION 7 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS GENERAL INFORMATION This section of the manual contains technical specifications for the Ingersoll Rand Terra Firma Series of Vibratory Soil Compactors, including the SD-116F/DX, SD-122D/F/DX, SD-160F/ DX, SD-190DX and the SD-200F/DX. The information presented in this section is divided into the following sections: •...
Page 187 TECHNICAL SPECIFICATIONS SECTION 7 Serial Number and Product Range The serial number effectivity for the Terra Firma Series of Compactors covered in this manual is outlined below. Compactor Series Effective with Serial Number SD-116F, SD-116DX All / initial production SD-122F, SD-122D, Effective with S/N 172719, including and SD-122DX S/N 172423 &...
Page 188: Environmental Information
SECTION 7 TECHNICAL SPECIFICATIONS ENVIRONMENTAL INFORMATION SD-116 DX/F TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS The SD-116 DX and SD-116F Compactors meet or exceed all federal Environmental Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA) requirements. Acoustic information is detailed below. Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive ..Relating to Machinery 98/37/EC, the following values were measured:...
Page 189: Sd-122 D/F/Dx Terra Firma Series Vibratory Soil Compactors
TECHNICAL SPECIFICATIONS SECTION 7 SD-122 D/F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS The SD-122D, SD-122F, and SD-122DX Compactors meet or exceed all federal Environmental Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA) requirements. Acoustic information is detailed below. Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive ..Relating to Machinery 98/37/EC, the following values were measured:...
Page 190: Sd-160 F/Dx Terra Firma Series Vibratory Soil Compactors
SECTION 7 TECHNICAL SPECIFICATIONS SD-160 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS The SD-160F and SD-160DX Compactors meet or exceed all federal Environmental Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA) requirements. Acoustic information is detailed below. Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive ..Relating to Machinery 98/37/EC, the following values were measured: •...
Page 191: Sd-190Dx / 200 F/Dx Terra Firma Series Vibratory Soil Compactors
TECHNICAL SPECIFICATIONS SECTION 7 SD-190DX / 200 F/DX TERRA FIRMA SERIES VIBRATORY SOIL COMPACTORS The SD-190-DX, SD-200F, and SD-200DX Compactors meet or exceed all federal Environmental Protection Agency (EPA), and Occupational Safety & Health Administration (OSHA) requirements. Acoustic information is detailed below. Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive ..Relating to Machinery 98/37/EC, the following values were measured:...
Page 192: Physical Specifications
SECTION 7 TECHNICAL SPECIFICATIONS PHYSICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-116 DX/F Compactor (Terra Firma Series). Table 7-1: SD-116 DX/F Specifications & Performance Data WEIGHTS (with ROPS and without cab) SD-116DX SD-116F Operating Weight (1/2 tank...
Page 193 TECHNICAL SPECIFICATIONS SECTION 7 VIBRATION (SD-116DX) Single Vibrating Drum 2134mm (84”) wide x 1499mm (59”) dia. x 1” thick shell Maximum Amplitude Minimum Amplitude Dynamic Force @ Frequency 61,000 @ 1900 vpm (32 47900 @ 2054 vpm (34 Hz.) Hz.) Dynamic Force Applied 332 kN (74,700 lb.) 274 kN (61,600 lb.)
Page 194 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-122 D/DX Compactors (Terra Firma Series). Table 7-2: SD-122 D/DX Specifications & Performance Data WEIGHTS (with ROPS and without cab) SD-122D SD-122DX Operating Weight (1/2 tank 12000 kg (26460 lbs.)
Page 195 TECHNICAL SPECIFICATIONS SECTION 7 VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1499 mm (59”) dia. x 1” thick shell Maximum Amplitude Minimum Amplitude Dynamic Force @ Frequency 63,200 @ 1850 vpm (31 46400 @ 2020 vpm (34 Hz.) Hz.) Dynamic Force Applied 351 kN (78,830 lb.)
Page 196 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-122F Compactor (Terra Firma Series). Table 7-3: SD-122F Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 13052 kg (28780 lbs.) fuel)
Page 197 TECHNICAL SPECIFICATIONS SECTION 7 VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1499 mm (59”) dia. x 1” thick shell Maximum Amplitude Minimum Amplitude Dynamic Force @ Frequency 65900 @ 1650 vpm (28 63900 @ 2019 vpm (34 Hz.) Hz.) Dynamic Force Applied 373 kN (83880 lb.)
Page 198 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-160DX Compactor (Terra Firma Series). Table 7-4: SD-160DX Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 15963 kg (35200 lbs.) fuel)
Page 199 TECHNICAL SPECIFICATIONS SECTION 7 VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1600 mm (63”) dia. x 1.38” thick shell Maximum Frequency Minimum Frequency Dynamic Force @ Frequency 59400 @ 2025 vpm (34 76300 @ 1850 vpm (31 Hz.) Hz.) Dynamic Force Applied 372 kN (83600 lb.)
Page 200 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-160F Compactor (Terra Firma Series). Table 7-5: SD-160F Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 16507 kg (36400 lbs.) fuel)
Page 201 TECHNICAL SPECIFICATIONS SECTION 7 VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1600 mm (63”) dia. x 1.38” thick shell Maximum Frequency Minimum Frequency Dynamic Force @ Frequency 57800 @ 1650 vpm (28 76200 @ 1650 vpm (28 Hz.) Hz.) Dynamic Force Applied 370 kN (83200 lb.)
Page 202 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-190DX Compactor (Terra Firma Series). Table 7-6: SD-190DX Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 19410 kg (42800 lbs.) fuel)
Page 203 TECHNICAL SPECIFICATIONS SECTION 7 BRAKES Type of System Hydrostatic through the propulsion system Secondary/Parking Brake Spring-applied, hydraulic released on each axle STEERING Design Centerpoint articulation Type System Double-acting, Hydrostatic, single-cylinder Control System Hydraulic VIBRATION Single Vibrating Drum 2134mm (84”) wide x 1600mm (63”) dia. x 1.38” thick shell Maximum Frequency Minimum Frequency...
Page 204 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-200DX Compactor (Terra Firma Series). Table 7-7: SD-200DX Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 20408 kg (45000 lbs.) fuel)
Page 205 TECHNICAL SPECIFICATIONS SECTION 7 BRAKES Type of System Hydrostatic through the propulsion system Secondary/Parking Brake Spring-applied, hydraulic released on each axle STEERING Design Centerpoint articulation Type System Double-acting, Hydrostatic, single-cylinder Control System Hydraulic VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1651 mm (65”) dia. x 1.5” thick shell Maximum Frequency Minimum Frequency...
Page 206 SECTION 7 TECHNICAL SPECIFICATIONS Machine weights, engine data, equipment descriptions, and selected performance data are outlined below for the SD-200F Compactor (Terra Firma Series). Table 7-8: SD-200F Specifications & Performance Data WEIGHTS (with ROPS and without cab) Operating Weight (1/2 tank 20181 kg (44500 lbs.) fuel)
Page 207 TECHNICAL SPECIFICATIONS SECTION 7 BRAKES Type of System Hydrostatic through the propulsion system Secondary/Parking Brake Spring-applied, hydraulic released on each axle STEERING Design Centerpoint articulation Type System Double-acting, Hydrostatic, single-cylinder Control System Hydraulic VIBRATION Single Vibrating Drum 2134 mm (84”) wide x 1621 mm (63.8”) dia. x 1.0” thick shell Maximum Frequency Minimum Frequency...
Page 208: Machine Dimensions
SECTION 7 TECHNICAL SPECIFICATIONS MACHINE DIMENSIONS Figure 7-1 provides a dimensional outline of the SD-116F/DX & SD-122D/DX Compactors, the values of which are defined in Table 7-8. Figure 7-1 7-24 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 209 TECHNICAL SPECIFICATIONS SECTION 7 Table 7-9: Dimensions for SD-116F/DX & SD-122D/DX Compactors Letter Description Inches Front Width 2286 Drum Width 2134 Side Clearance Machine Width @ Tire 2134 Track 1471 57.9 Height (w/ROPS & Cab) 3091 121.7 Beacon Height Length Overall 5895 Front Hub to Bumper 1069...
Page 210 SECTION 7 TECHNICAL SPECIFICATIONS Figure 7-2 provides a dimensional outline of the SD-160DX & SD-160F Compactors, the values of which are defined in Table 7-9. Figure 7-2 7-26 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 211 TECHNICAL SPECIFICATIONS SECTION 7 Table 7-10: Dimensions for SD-160DX & SD-160F Compactors Letter Description Inches Front Width 2406 94.7 Drum Width 2134 Side Clearance Machine Width @ Tire 2134 Track 1471 57.9 Height (w/ROPS & Cab) 3116 / 3169 122.7 / 124.7 Beacon Height Length Overall 5998...
Page 212 SECTION 7 TECHNICAL SPECIFICATIONS Figure 7-3 provides a dimensional outline of the SD-190DX Compactor, the values of which are defined in Table 7-11. Figure 7-3 7-28 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 213 TECHNICAL SPECIFICATIONS SECTION 7 Table 7-11: Dimensions for SD-190DX Compactor Letter Description Inches Front Width 2486 97.9 Drum Width 2134 84.0 Side Clearance Machine Width @ Tire 2134 84.0 Track 1471 57.9 Height (w/ROPS & Cab) 3116 122.7 Beacon Height 193.5 Length Overall 6280...
Page 214 SECTION 7 TECHNICAL SPECIFICATIONS Figure 7-4 provides a dimensional outline of the SD-200DX & SD-200F Compactors, the values of which are defined in Table 7-12. Figure 7-4 7-30 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 215 TECHNICAL SPECIFICATIONS SECTION 7 Table 7-12: Dimensions for SD-200DX & SD-200F Compactors Letter Description Inches Front Width 2486 97.8 Drum Width 2134 Side Clearance Machine Width @ Tire 2134 / 2136 84 / 84.1 Track 1471 57.9 Height (w/ROPS & Cab) 3120 / 3180 122.8 / 125.2 Beacon Height...
Page 216 SECTION 7 TECHNICAL SPECIFICATIONS 7-32 SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 217: Section 8- Fuel And Lube Specifications
SECTION 8- FUEL AND LUBE SPECIFICATIONS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 218: Fuel And Lube Specifications
SECTION 8 FUEL AND LUBE SPECIFICATIONS FUEL AND LUBE SPECIFICATIONS GENERAL INFORMATION Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Periodic lubrication of the moving parts reduces to a minimum the possibility of mechanical failures.
Page 219 FUEL AND LUBE SPECIFICATIONS SECTION 8 To prevent minor irregularities from developing into serious conditions, the following other services or checks are recommended for the same intervals as the periodic lubrication: 1. Thoroughly wash all fittings, caps, plugs, etc. with non-flammable, non-toxic cleaning solution before servicing to prevent dirt from entering while performing the service.
Page 220: Lubrication Chart
SECTION 8 FUEL AND LUBE SPECIFICATIONS LUBRICATION CHART LUBRICATION SCHEDULE CHART Grease Synthetic Trans. Oil Engine Oil Fuel Filter/s Engine Engine Oil Coolant Filter Hydraulic Oil Hydraulic Oil Filter SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 221: Periodic Lubrication Schedule
FUEL AND LUBE SPECIFICATIONS SECTION 8 PERIODIC LUBRICATION SCHEDULE NOTES: The following notes refer to references in the periodic lubrication schedule below. 1. See Section 5 for initial break-in maintenance. 2. IR Multi-Purpose Premium Engine Oil - SAE 15W-40 3. IR All-Season Premium Hydraulic Oil - ISO VG 46 VI 140 (MIN) (IR All-Season Premium Hydraulic Oil meets specifications for use at temperatures above -12°C [10°F], use ISO VG 32).
Page 222 SECTION 8 FUEL AND LUBE SPECIFICATIONS Table 1: Service Interval Ref. Description Service Specs. Comments 10 HOURS OR Engine Oil See Item FULL ON DAILY Dipstick 50 HOURS OR HYDRAULIC OIL SEE ITEM CENTER OF WEEKLY SIGHT GLASS ECCENTRIC OIL SEE ITEM CENTER OF SIGHT GLASS...
Page 223 FUEL AND LUBE SPECIFICATIONS SECTION 8 Table 2: Service Ref. Description Service Specs. Comments Interval STEERING MPG-EP2 3 SHOTS EACH HOURS OR CYLINDER PINS SEMI- ENGINE OIL See Item B5.9-C 14.2 L / 15 ANNUALLY QUARTS QSB5.9- C14.2 L / 15 QUARTS ENGINE OIL QTY OF 1...
Page 224 SECTION 8 FUEL AND LUBE SPECIFICATIONS Service Ref. Description Service Specs. Comments Interval 1000 AXLE WHEEL SEE ITEM 2.0 L / 2.1 QT SD HOURS END OIL (EACH) 116 122 TOTAL EACH ANNUALLY 8.6 L / 8.8 QT SD 160 190 200 TOTAL EACH AXLE SEE ITEM...
Page 225: Fluid Capacities
FUEL AND LUBE SPECIFICATIONS SECTION 8 FLUID CAPACITIES The following fluid capacities are provided for servicing personnel who must perform machine maintenance in remote locations where complete shop facilities and resources are not available. These capacities will give the servicing personnel an approximation of the fluid capacities of the components to be serviced.
Page 226: Hazardous Substance Precaution
SECTION 8 FUEL AND LUBE SPECIFICATIONS HAZARDOUS SUBSTANCE PRECAUTION The following information is provided to assist the owners and operators of Ingersoll Rand Road Machinery Equipment. Further information may be obtained by contacting your Ingersoll Rand Road Machinery Equipment Distributor. The following substances may be produced during the operation of these machines and may be hazardous to your health.
Page 227: Section 9 - Torque Specifications
SECTION 9 - TORQUE SPECIFICATIONS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX...
Page 228: Torque Specifications
SECTION 9 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS SAE TORQUE CHARTS Use the following Recommended Torque Chart for bolts and nuts of SAE Grade 5 or better quality. If other torques are required, they will be indicated in the text. Table 1: Bolt Torque Bolt...
Page 229: Iso Metric Torque Chart
TORQUE SPECIFICATIONS SECTION 9 All thread fasteners will have Loctite™ applied, except the following: 1. Nylon insert nuts 2. Whizlock bolts and nuts 3. Fasteners less than 1/4-inch diameter, 4. If specifically instructed not to apply Loctite™ ISO METRIC TORQUE CHART Use the following Recommended Torque Chart for bolts and nuts of ISO Metric strength Class 8.8 or better.
Page 230: Sae Torque Chart - Sd 116/122/160/190/200 Tf Series
SECTION 9 TORQUE SPECIFICATIONS SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES Use the following Recommended Torque Chart for bolts and nuts of SAE Grade 5 or better quality. If other torques are required, they will be indicated in the text.0 Table 3: Function of Fastener Size...
Page 231 TORQUE SPECIFICATIONS SECTION 9 SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES Table 4: Function of Fastener Size Torque N•m lb-ft Cooler Assembly To Brackets Pump Stack To Engine Pump Stack Splined Coupling To Pump Stack Drive Shaft - 173 HP Engine Pump Stack Splined Coupling To Pump Stack Drive Shaft - 205 HP...
Page 232: Sae Torque Chart - Sd 116/122/160/190/200 Tf Series
SECTION 9 TORQUE SPECIFICATIONS SAE TORQUE CHART - SD 116/122/160/190/200 TF SERIES Table 5: Function of Fastener Size Torque N•m lb-ft Drive Bearing Housing To Drum - 173 HP Engine, 205 HP Engine Shock Mount To Drum Journals To Eccentric Shaft - SD 190 and 200 Spacer To Rear Frame Bumper To Rear Frame - SD 190...
Page 233: Section 10 - Schematics
SECTION 10 - SCHEMATICS SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX 10-1...
Page 234: Schematics
SECTION 10 SCHEMATICS SCHEMATICS GENERAL INFORMATION Hydraulic and electrical schematics are included in the Manual Kit supplied with this machine and are included here for the convenience of the owner/operator. Additional full-size copies of the schematics are available by contacting the Ingersoll Rand Road Development Division. See your authorized Ingersoll Rand dealer for assistance, if required.
Page 235: Applicability Of Above-Listed Schematics To Specific Machines
SCHEMATICS SECTION 10 APPLICABILITY OF ABOVE-LISTED SCHEMATICS TO SPECIFIC MACHINES SD-116 Series Schematics (Covers SD-116F & SD-116DX Compactors) • Hydraulic Schematic 13238902 - Prior to S/N 176533 • Hydraulic Schematic 13375670 - Between S/N 178670 - 176533 • Hydraulic Schematic 13463336 - Effective with S/N 178671 •...
Page 236 SECTION 10 SCHEMATICS 10-4 SD-116F/DX-122D/F/DX-160F/DX-190DX-200F/DX...
Page 237: Electrical Schematics For The Sd-116F/Dx & Sd-122D/F/Dx Compactors W/Electronic Engines (13309711)
SCHEMATICS SECTION 10 Electrical Schematics for the SD-116F/DX & SD-122D/F/DX Compactors w/Electronic Engines (13309711) SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-5...
Page 238 SECTION 10 SCHEMATICS 10-6 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 239 SCHEMATICS SECTION 10 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-7...
Page 240: Electrical Schematics For The Sd-116F/Dx, Sd-122F/D/D, Sd-190Dx And Sd-200F/Dx Compactors W/Electronic Engines (13375696)
SECTION 10 SCHEMATICS Electrical Schematics for the SD-116F/DX, SD-122F/D/D, SD-190DX and SD-200F/DX Compactors w/Electronic Engines (13375696) OM13375696_0B01 10-8 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 241 SCHEMATICS SECTION 10 OM13375696_0B02 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-9...
Page 242 SECTION 10 SCHEMATICS OM13375696_0B03 10-10 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 243: Electrical Schematics For The Sd-122F/D/Dx Compactors W/Mechanical Engines (13304852)
SCHEMATICS SECTION 10 Electrical Schematics for the SD-122F/D/DX Compactors w/Mechanical Engines (13304852) OM13304852_0C01 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-11...
Page 244 SECTION 10 SCHEMATICS OM13304852_0C02 10-12 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 245 SCHEMATICS SECTION 10 OM13304852_0C03 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-13...
Page 246: Electrical Schematics For The Sd-122F/D/Dx & Sd160F/Dx Compactors W/Mechanical Engines (13375704)
SECTION 10 SCHEMATICS Electrical Schematics for the SD-122F/D/DX & SD160F/DX Compactors w/Mechanical Engines (13375704) OM13375704_0B01 10-14 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 247 SCHEMATICS SECTION 10 OM13375704_0B02 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-15...
Page 248 SECTION 10 SCHEMATICS OM13375704_0B03 10-16 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 249: Hydraulic Schematics For The Sd-116F/Dx Compactors (13238902)
SCHEMATICS SECTION 10 Hydraulic Schematics for the SD-116F/DX Compactors (13238902) SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-17...
Page 250 SECTION 10 SCHEMATICS 10-18 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 251: Hydraulic Schematics For The Sd-116F/Dx & Sd-122F/D/Dx Compactors (13463336)
SCHEMATICS SECTION 10 Hydraulic Schematics for the SD-116F/DX & SD-122F/D/DX Compactors (13463336) SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-19...
Page 252 SECTION 10 SCHEMATICS 10-20 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 253 SCHEMATICS SECTION 10 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-21...
Page 254: Hydraulic Schematics For The Sd-116F/Dx & Sd-122F/D/Dx Compactors (13375670)
SECTION 10 SCHEMATICS Hydraulic Schematics for the SD-116F/DX & SD-122F/D/DX Compactors (13375670) 10-22 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 255 SCHEMATICS SECTION 10 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-23...
Page 256: Hydraulic Schematic For The Sd-160F/Dx Compactors (13365374)
SECTION 10 SCHEMATICS Hydraulic Schematic for the SD-160F/DX Compactors (13365374) 10-24 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 257: Hydraulic Schematic For The Sd-190Dx And Sd-200F/Dx Compactors (13414289)
SCHEMATICS SECTION 10 Hydraulic Schematic for the SD-190DX and SD-200F/DX Compactors (13414289) SD-160, SD-190 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX 10-25...
Page 258 SECTION 10 SCHEMATICS 10-26 SD-116F/DX-SD-122D/F/DX-SD-160F/DX-SD-190DX-SD-200F/DX...
Page 259: Section 11 - Recommended Spare Parts
SECTION 11 - RECOMMENDED SPARE PARTS SD-116F/DX/122D/F/DX/160F/DX/190DX/200F/DX 11-1...
Page 260: Recommended Spare Parts
SECTION 11 SPARE PARTS RECOMMENDED SPARE PARTS SD-116TF SERIES RECOMMENDED SPARE PARTS This section of the manual identifies the spare parts that the owner/operator is encouraged to keep on hand in support of the service schedule for the SD-116F and SD-116DX Compactors. The owner/operator can expect to use these spare parts over the course of normal use to keep his machine performing optimally if service is kept current in accordance with the recommended service intervals in Section 5’s Maintenance Schedule and the Lubrication...
Page 261 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Magnetic Plug 59144428 Hydraulic Tank Filter 58855099 Steering Cylinder 13188339 Coupling 59613612 Electrical Oil Pressure Sender 58878000 Battery Master Switch 13209648 Relay 58965377 Battery Hold Down 19295492 Potted Diode Pack...
Page 262 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Radiator Hose, Bottom 13279666 Radiator Hose, Top 13168851 Starter 13360516 Alternator 13852256 Frame Articulation/Oscillation Pin 13276795 Axle Disc Brake 54705447 Axle Intermediate Disc 59153759 Brake Axle Drive Motor...
Page 263 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Loop Flushing Valve 59077602 Brake/Shunt Two-Speed 13205133 Manifold Pressure Filter Element 13408240 Return Filter Element 59764498 Pedestal Assembly Dump Switch 58788852 Eyebolt 13214804 Instrument Panel 13309521 Horn...
Page 264 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Rear Wheels Valve Caps 59929711 Air Valve 59524447 Kits SD-116TF TF Decal Kit 13285002 Dual Switch Seat Kit 13198270 Steering Pump Seal Kit 58898677 Electric Service Repair Kit 13852009...
Page 265 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Gauge Installation Voltmeter 58877796 Engine Oil Pressure 58822313 Gauge Hydraulic Oil Temperature 58893983 Gauge Hydraulic Oil Temperature 58913856 Sender Traction Enhancement Sensor Assembly 13375548 Speed Sensor 59249284...
Page 266: Sd-122Tf Series Recommended Spare Parts
SECTION 11 SPARE PARTS SD-122TF SERIES RECOMMENDED SPARE PARTS This section of the manual identifies the spare parts that the owner/operator is encouraged to keep on hand in support of the service schedule for the SD-122D, SD-122F, and SD-122DX Compactors. The owner/operator can expect to use these spare parts over the course of normal use to keep his machine performing optimally if service is kept current in accordance with the recommended service intervals in Section 5’s Maintenance Schedule and the Lubrication Chart of Section 8.
Page 267 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Steering Cylinder 13188339 Seal Kit 13228234 Electrical Oil Pressure Sender 58878000 Battery Master Switch 13209648 Battery Hold Down 19295492 Relay 58965377 Alternator Diode 59020065 Diode Assembly 58892449...
Page 268 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Fuel Throttle Solenoid 59009134 Coolant Recovery Bottle 58802851 Clamp 59495028 Clamp Insert 59583468 Drive Coupling 59286336 Oil Pressure Switch 13491691 (Standard) Temperature Sender 59816322 Seal Clamp 13093075...
Page 269 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Fuel Cap 13213574 Lock 13349212 Hood Draw Latch 59162149 T-Handle 13299581 Hydraulics Vibration Pump 13289947 Steering Pump 58858820 Propulsion Pump 13166764 Steering Valve 13218987 Traction Control Valve 13165659...
Page 270 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Brake Test Switch 54666102 Washer Bottle Cap 13228242 Dual Switch Seat Kit 13167945 Spinner Kit 59199141 Side Console Emergency Stop Switch 59111450 FSR Cable 13320841 FSR Control 13289921...
Page 271 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Worklights Worklights Bulb 13247259 Front/Rear Worklights 13197108 Switch Worklights Rework 13359815 Gauge Installation Voltmeter 58877796 Engine Oil Pressure 58822313 Gauge Hydraulic Oil Temperature 58893983 Gauge Hydraulic Oil Temperature...
Page 272 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Window Hold Back 13224381 Block Heater Block Heater 59118521 173 HP Mechanical Engine Delay Timer 13313655 Oil Filter 35387489 Primary Fuel Filter 59477570 In-Line Fuel Filter 58827932 Alternator...
Page 273: Sd-160Tf Series Recommended Spare Parts
SPARE PARTS SECTION 11 SD-160TF SERIES RECOMMENDED SPARE PARTS This section of the manual identifies the spare parts that the owner/operator is encouraged to keep on hand in support of the service schedule for the SD-160F and SD-160DX Compactors. The owner/operator can expect to use these spare parts over the course of normal use to keep his machine performing optimally if service is kept current in accordance with the recommended service intervals in Section 5’s Maintenance Schedule and the Lubrication Chart of Section 8.
Page 274 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Steering Cylinder 13188198 Seal Kit 13228937 Electrical Oil Pressure Sender 58878000 Battery Master Switch 13209648 Battery Hold Down 19295492 Relay 58965377 Seat Switch Harness 13165071 Alternator Diode 59020065...
Page 275 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + U-Clamp 59534313 Muffler 13169537 Muffler Clamp 59179218 Radiator Hose, Bottom 13279666 Radiator Hose, Top 13168851 Starter 59816520 Solenoid 58875196 Alternator 13852256 Frame Articulation/Oscillation Pin 13276795 Axle Drive Motor 13254701...
Page 276 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Steering Valve 13277116 Traction Control Valve 13165659 Loop Flushing Valve 59077602 Brake/Shunt Two-Speed 13205133 Manifold Hose (40 in.) 13255179 Speed Sensor 59249284 Pressure Filter Element 13467774 Return Filter Element 59764498...
Page 277 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Side Console Emergency Stop Switch 59111450 FSR Cable 13320841 FSR Control 13289921 Switch Alternate Kit 13382445 Top Dust Boot 59108100 Bottom Dust Boot 59108605 Rear Wheels Valve Caps...
Page 278 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Tow Valve Option Three Section Valve 13304878 Gauge Installation Voltmeter 58877796 Engine Oil Pressure 58822313 Gauge Hydraulic Oil Temperature 58893983 Gauge Hydraulic Oil Temperature 58913856 Sender Variable Frequency/Dual Amplitude...
Page 279 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + 173 HP Mechanical Engine Delay Timer 13313655 Oil Filter 35387489 Primary Fuel Filter 59477570 In-Line Fuel Filter 58827932 Alternator 13852256 Starter 59816520 Solenoid 58875196 Fan Belt 13852272...
Page 280: Sd-190Tf Series Recommended Spare Parts
SECTION 11 SPARE PARTS SD-190TF SERIES RECOMMENDED SPARE PARTS This section of the manual identifies the spare parts that the owner/operator is encouraged to keep on hand in support of the service schedule for the SD-190DX Compactors. The owner/ operator can expect to use these spare parts over the course of normal use to keep his machine performing optimally if service is kept current in accordance with the recommended service intervals in Section 5’s Maintenance Schedule and the Lubrication Chart of Section 8.
Page 281 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Magnetic Plug 59144428 Hydraulic Tank Filter 58855099 Steering Cylinder 13295282 Seal Kit 13495106 Electrical Oil Pressure Sender 58878000 Battery Master Switch 13209648 Relay 58965377 Alternator Diode 59020065...
Page 282 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + U-Clamp 59534313 Muffler 13169537 Muffler Clamp 59179218 Radiator Hose, Bottom 13279666 Radiator Hose, Top 13168851 Starter 59816520 Alternator 13852256 Frame Axle Drive Motor 13254701 Cable 59436741...
Page 283 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Speed Sensor 59249284 Suction Filter Element 13467774 Return Filter Element 13190723 Pedestal Assembly Instrument Panel 13309521 Eyebolt 13214804 Horn 13469010 Horn Button 59159558 Ignition Key 58917261 Ignition Switch...
Page 284 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Kits SD-190 TF Decal Kit Drum Drive Gearbox Seal 13462205 Drum Drive Gearbox Brake 13494539 Disc Kit Steering Pump Seal Kit 58898677 Propulsion Pump Seal Kit 59360384 Vibration Pump Seal Kit 59399253...
Page 285 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Variable Frequency/Dual Amplitude Vibration/Frequency Knob 59047019 Speed Sensor 13254503 Vibration Sensor Harness 13493523 Vibration Pump 13483698 Vibration Pump Seal Kit 59985044 Scraper and Bolt-On Shell Options Scraper Tooth 13294632 Scraper Bar...
Page 286: Sd-200Tf Series Recommended Spare Parts
SECTION 11 SPARE PARTS SD-200TF SERIES RECOMMENDED SPARE PARTS This section of the manual identifies the spare parts that the owner/operator is encouraged to keep on hand in support of the service schedule for the SD-200F and SD-200DX Compactors. The owner/operator can expect to use these spare parts over the course of normal use to keep his machine performing optimally if service is kept current in accordance with the recommended service intervals in Section 5’s Maintenance Schedule and the Lubrication Chart of Section 8.
Page 287 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Sight Gauge 59277772 Wear Sleeve 59277756 Oil Seal 59277764 Magnetic Plug 59144428 Hydraulic Tank Filter 58855099 Steering Cylinder 13295282 Seal Kit 13495106 Coupling 59613612 Electrical Oil Pressure Sender...
Page 288 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Fuel Filter (Tier III) 19295872 Filter, 25 Micron (Tier III) 19280205 Fan Belt (Tier III) 19295914 Seal Clamp 13093075 Exhaust Clamp 59179218 Clamp 59495028 Insert Clamp 59583468...
Page 289 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Hood Draw Latch 59162149 Spring 13299714 T-Handle 13299581 Hydraulics Vibration Pump 13527965 Steering Pump 58859380 Propulsion Pump 13254669 Propulsion Pump Neutral 13228994 Start Switch Steering Valve 13277116 Traction Control Valve...
Page 290 SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Hi/Low Amplitude Switch 54666060 Brake Test Switch 54666102 Washer Bottle Cap 13228242 Dual Switch Seat Kit 13167945 Spinner Kit 59199141 Side Console Emergency Stop Switch 59111450 FSR Cable 13320841...
Page 291 SPARE PARTS SECTION 11 Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Worklights Worklights Bulb 13468137 Front/Rear Worklights 13197108 Switch Worklights Rework 13359815 Tow Valve Option Three Section Valve 13304878 Gauge Installation Voltmeter 58877796 Engine Oil Pressure 58822313 Gauge Hydraulic Oil Temperature...
Page 292: Recommended Lubricants For All Models
SECTION 11 SPARE PARTS Service Interval (Hours) Component Description 0 - 1000 1000 - 3000 3000 + Cab with Heater (and Air Conditioning) Heater Valve 13200027 Front Wiper Switch 59196451 Rear Wiper Switch 59196444 Washer Switch 59195925 Switch Blank 58835398 Block Heater Block Heater 59118521...
Page 293: Word Index
WORD INDEX Access Engine Compartment ............. 5-9 Adjust and Set Valve Clearance .
Page 294 WORD INDEX Fluid Capacities ............... 8-9 Fuel Gauge .
Page 295 WORD INDEX Machine ................4 Machine Description .
Page 296 WORD INDEX SAE Torque Chart ............. . . 9-4, 9-5, 9-6 Safety .
Page 297 WORD INDEX Warning ................1-2, 1-12 Warning of Special Dangers .
Page 299 COMPACTOR WARRANTY Ingersoll-Rand Company (“IR”) warrants to its and its affiliates’ authorized dealers, who in turn warrant to the initial user only, that each new Ingersoll-Rand compactor sold by the dealer will be free from proven defects in material and workmanship for a period of twelve (12) months from the in service date to the initial user or 1500 hours of service by the initial user, whichever occurs first.
Page 300 Road Development Ingersoll Rand Construction Technologies 312 Ingersoll Drive Shippensburg, PA 17257 © 2006 Ingersoll Rand Company, Printed in Sweden...

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Ingersoll rand sd-122 tf series Ingersoll rand sd-160 tf series Ingersoll rand sd-190 tf series Ingersoll rand sd-200 tf series Ingersoll rand sd116dx Ingersoll rand sd116f ... Show all

Volvo Ingersoll Rand SD-116 TF Series Operator's Manual

Introduction

Section 1 - Safety

Safety

Section 2 - Symbol Identification

Symbol Identification

Section 3 - Operating Controls and Instruments

Section 4 - Operating Instructions

Operating Instructions

Section 5- Maintenance Instructions

Maintenance Instructions

Section 6 - Troubleshooting

Troubleshooting

Section 7- Technical Specifications

Technical Specifications

Section 8- Fuel and Lube Specifications

Fuel and Lube Specifications

Section 9 - Torque Specifications

Torque Specifications

Section 10 - Schematics

Schematics

Section 11 - Recommended Spare Parts

Recommended Spare Parts

Word Index

Quick Links

Troubleshooting

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Summary of Contents for Volvo Ingersoll Rand SD-116 TF Series