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PRODUCT MANUAL
VOLVO ASPHALT COMPACTOR
DD25
FOR INTERNAL USE ONLY

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Summary of Contents for Volvo DD25

  • Page 1 PRODUCT MANUAL VOLVO ASPHALT COMPACTOR DD25 FOR INTERNAL USE ONLY...
  • Page 3: Table Of Contents

    Contents Contents Engine Engine ............... 4 Engine Fan Guard.
  • Page 4 Contents Alternator..............23 Hydraulics Hydraulic Connectors .
  • Page 6: Engine

    Engine Engine Engine Engine The DD25 is equipped with the new Kubota D1803 25 kW /33 hp, T4 interim / COM 3 a engine. Warranty period is currently 1 year/1000 Hours. Customer benefit • Kubota is among the leaders in maintenance intervals with minimal unplanned downtime and repair costs beyond the warranty period.
  • Page 7: Operator's Environment

    • Unobstructed visibility reduces operator neck strain. • It also improves job safety with ground crew personnel and the paver operators whilst decreasing possible equipment damage due to bumps and scrapes. Available for DD25 (002) Water Tank Level Indicator Water Tank Level Indicator The operator can easily monitor water level, from the operators seat, as the level indicator is mounted directly to the water tank .
  • Page 8: Seat Belt Alarm

    Customer benefit • It improves safety by reminding the operator to apply the brakes when leaving the machine or to buckle the seat belt when operating. Available for DD25 (004) Automatic Engine Shut-Down Automatic Engine Shut-Down Thanks to a switch located in the seat the machine will shut down and apply the brakes should the operator remove himself from the seat.
  • Page 9: Rubber Operator Platform Isolators

    Customer benefit • Greatly increases operator comfort decreasing fatigue. • Improves operator performance, productivity and safety. Available for DD25 (025) Adjustable Operators Seat Adjustable Operators Seat Fully adjustable operators seat can be adjusted for the amount of seat spring and forward/rearward positions.
  • Page 10: Horn

    All units are equipped with a horn as standard. The horn switch is located on the left side of the operators console. Customer benefit • The horn is within the operators reach ready to quickly alert personnel and other equipment of the machines presence. Available for DD25 (051)
  • Page 11: Drums

    Drums Surfaces and Edges Drums Surfaces and Edges DD25 drums are machined on an industrial lathe to make them perfectly round. In addition, each drum edge receives a special profile treatment to help reduce pavement marking. There is a chamfer (bevel) of the outer 20 millimeters of the drum surface.
  • Page 12: Maintenance Free Bearings

    Customer benefit • Decreases maintenance costs and down time. • Environmentally friendly due to less waste by eliminating oil changes. Available for DD25 (010) Automatic Vibration - Stop Automatic Vibration - Stop The automatic vibration function ensures that the vibration will automatically turn off prior to stopping on the asphalt.
  • Page 13: Drum Wipers Spring Tensioners

    Constant spring tension adjustment ensures automatic and consistent contact of the wiper to the drum surface. Customer benefit • Eliminates maintenance needed to maintain the contact to the drum. Available for DD25 (027)
  • Page 14: Water System

    The entire system is rust-proof. Customer benefit • Eliminates the possibilities of asphalt material pick-up. • This reduces possible damage to the asphalt surface decreasing rework Available for DD25 while increasing productivity. (009) Adjustable Water Intermittent Adjustable Water Intermittent The operator can precisely adjust water flow for adequate drum coverage to keep the asphalt form sticking to the drum.
  • Page 15: Service And Maintenance

    Customer benefit • Water nozzles can be changed very quickly without the need for tools increasing uptime and water system performance. Available for DD25 (020) Daily Checkpoints Daily Checkpoints This machine was designed with maintenance requirements in mind. Each daily checkpoint is positioned so it is easily located and accessible from ground level.
  • Page 16: Service Chart With Detailed Check Points

    Customer benefit • Ensures proper lubrication and maintenance procedures are followed for increased life of the machine. Available for DD25 (016) Battery Disconnect Switch Battery Disconnect Switch The battery disconnect is located in the engine compartment, providing protection to the electrical system.
  • Page 17: Water Drain Valve

    Customer benefit • Decreases maintenance costs and damages caused in freezing climates. Available for DD25 (024) Engine Hood Opening Engine Hood Opening The hinged engine hood design is light weight. It tilts forward with the support of 2 gas cylinders to give wide access to the engine and hydraulic components.
  • Page 18: Hydraulic Quick Connect Test Ports

    Customer benefit • Improving troubleshooting time and decreases the risk of contaminants from entering the hydraulic system. Available for DD25 (028) Fuel Pre filter Fuel Pre filter The pre filter effectively removes any particles from the fuel prior to the fuel filter.
  • Page 19: Fuel Filter

    After the pre filter, the fuel passes another fuel filter. Customer benefit • Protects the injection system from contaminated fuel and reduces the risk of malfunction. Available for DD25 (033) Engine Filtration Engine Filtration The engine oil is filtered through a full flow filter located on the side of the engine.
  • Page 20: Air Filter Restriction

    • The operator also can decide when service is needed eliminating the need for opening the air filter assembly increasing the possibility of ingesting dirt directly into the engines air intake. Available for DD25 (036) Hydraulic Filter Restriction Indicator Hydraulic Filter Restriction Indicator Hydraulic filter restriction indicator mounted directly to the filter head for visual inspection between filter changes.
  • Page 21: Quick Disconnect Water Hose

    • A quick spin on and off suction hose fitting is used to eliminate the use of tools for removal. Available for DD25 (047) Water Tank Inlet Water Tank Inlet Water tank inlet and cap located on the left rear corner of the tank accessible from the ground for easy access.
  • Page 22: Frame

    Customer benefit • Decreases the number of passes needed to obtain full rolling coverage. • Provides excellent driver comfort and stability. Available for DD25 (030) Central Lifting Device Central Lifting Device A heavy duty lifting eye is mounted to the frame for ease of shipping or transporting.
  • Page 23: Electrical

    Customer benefit • All electrical components are of sturdy design to provide reliability. • Each individual wire, connector and pins are clearly and systematically colored and/or number coded for quick troubleshooting and repair. Available for DD25 (037) Brake Test Brake Test...
  • Page 24: Starter Motor Protection

    Customer benefit • Starter protection eliminates the chance of damage decreasing costly repairs and longer life of the starter. Available for DD25 (040) Relays Relays Electrical system relays are grouped and mounted in the console for easy access for troubleshooting.
  • Page 25: Alternator

    A large 45 Amp alternator is standard providing sufficient power if the machine is fitted with additional options, lighting for example. Customer benefit • The large 45 amp capacity alternator enables additional electrical equipment such as lighting installations. Available for DD25 (046)
  • Page 26: Hydraulics

    Customer benefit • The hydraulic system is effectively sealed from leakage and external contamination. Available for DD25 (045) Pump Return to Neutral Pump Return to Neutral The pump return to neutral system will not allow the machine to propel when the brakes are in the applied condition.
  • Page 28 Index alpha Index alpha Adjustable Operators Seat ........7 Adjustable Water Intermittent .
  • Page 32 FOR INTERNAL USE ONLY Not all products are available in all markets. Under our policy of continuous improvement, we reserve the right to change specifi cations and design without prior notice. The illustrations do not necessarily show the standard version of the machine.

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