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Ingersoll Rand SD-200 TF Series
Volvo Ingersoll Rand SD-200 TF Series Manuals
Manuals and User Guides for Volvo Ingersoll Rand SD-200 TF Series. We have
1
Volvo Ingersoll Rand SD-200 TF Series manual available for free PDF download: Operator's Manual
Volvo Ingersoll Rand SD-200 TF Series Operator's Manual (300 pages)
Brand:
Volvo
| Category:
Construction Equipment
| Size: 29.13 MB
Table of Contents
Table of Contents
5
Introduction
13
Overview
14
Identification Data
15
Machine Identification
16
Engine Identification
16
Instruction Manual Storage
17
General Information
17
Machine Description
18
Engine
18
Main Frame
19
Drum
19
Controls
19
Vibration System
19
Vibration Frequency
20
Operator's Station
20
Gradeability
20
Brakes
20
Serviceability
20
Rops/Fops/Seat Belt
21
Identification of Major Components
22
Section 1 - Safety
25
Safety
26
Be Aware of Safety Information
26
Understand Signal Words
26
Overview
27
General
28
Selection and Qualification of Personnel
28
Organizational Measures
29
Pre Start Inspection
29
Safety Instructions
30
Starting
31
Operating
32
Stopping
33
Maintenance
33
Transporting, Towing and Roading
35
Warning of Special Dangers
36
Hazardous Substance Precaution
37
Safety Related Decals
38
U.S. Decals
39
International Decals with Interpretation
43
Section 2 - Symbol Identification
47
Symbol Identification
48
Ingersoll Rand Machine Symbols
48
International Road Machine Symbols
49
Section 3 - Operating Controls and Instruments
51
Operating Controls and Instruments
52
Articulation Lock Pin
52
Operating Controls
53
Impactmeter
54
Vibration Frequencycontrol
54
Voltmeter
54
Steering Wheel
54
Engine Coolant Temperature Gauge
54
Tachometer/Hourmeter
54
Fuel Gauge
54
Horn Button
54
Engine Oil Pressure Gauge
54
Hydraulic Oil Temperature Gauge
55
Speedometer
55
Ignition Switch
55
High/Low Engine Speed Switch (Throttle)
55
Speed Range Selector Switch
55
Parking Brake Switch
56
Park Brake Test Switch
56
Propulsion Control Release Pushbutton
56
Vibration On/Off Switch
56
Propulsion Control
57
Emergency Stop Switch
57
Tilt Steering Release Lever (Optional)
57
Work Light Switch (Optional)
57
Auto/Manual Vibration Switch
58
Vibration Amplitude Switch
58
Instrument Cluster
58
Alternator Charge Indicator
58
Low Oil Pressure Indicator
59
Air Filter Restricted Indicator
59
Grid Heater Indicator (Ref. Only)
59
Turn Signal Indicators
59
Check Engine Light (Amber)
59
Stop Engine Light (Red)
59
Hydraulic Oil Temperature Indicator
59
Battery Master Switch
60
Suspension Seat
60
Fuse Block
61
Fuse Identification
61
Fuse Ratings/Circuit
62
Relays and Diodes
63
Section 4 - Operating Instructions
65
Operating Instructions
66
General Information
66
Pre-Start Checks / Verifications
67
Propelling Machine and Other Checks/Verifications
72
While Engine Is Running
72
Operating the Machine
76
Daily Precautions after Work
80
Movement of Machine between Work Sites
80
Lowering the Operator Platform
83
Towing the Machine - Without Tow Valve
85
Bypassing the Propulsion Pump and Releasing the Brakes
86
Restoring Operation of the Propulsion Pump and Applying the Brake
89
Towing the Machine - with Tow Valve
90
Restoring Operation of the Propulsion Pump and Applying the Brake
95
Section 5- Maintenance Instructions
99
Maintenance Instructions
100
General Maintenance Information
100
Handling Fluids and Oil, Fuel Filters
101
Initial Break-In Maintenance - 50 Hours
101
Initial Break-In Maintenance - 150 Hours
101
Maintenance Schedule
102
Access Engine Compartment
107
Routine Maintenance - as Required
108
Check Air Cleaner Connections and Ducts for Leaks
108
Checking and Removing the Air Cleaner Primary Element
108
Cleaning the Primary Air Cleaner Element
110
Replacing the Air Cleaner Elements
112
Cleaning / Washing the Machine
114
Torque Loose Bolted Connections
116
Check All Shock Mounts
116
10 Hour or Daily Routine Maintenance
116
Check Engine Oil Level
116
Check Engine Coolant Level, Clean Radiator and Oil Cooler
118
Check Fuel Level
119
Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine) & SD-122, -160 (173 HP Mechanical Engine)
121
Drain Water from Fuel Filter/Water Separator - SD-116, -122 (155 HP Electronic Engine)
122
Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (205 HP Electronic Tier II Engine)
123
Drain Water from Fuel Filter/Water Separator - SD-190 & SD-200 (203 HP Electronic Tier III Engine)
124
Inspect Cooling Fan
125
Inspect Cooling Fan Drive Belts
125
Lamp (Indicator Light) Check
126
Check Parking Brake Using the Parking Brake Test Switch
126
Check Condition of Drum and Clean
127
Check Drum Scraper Setting
128
Check Seat Belt
128
50 Hour or Weekly Routine Maintenance
129
Check Batteries, Cables and Grease Terminals
129
Check Tire Air Pressure
130
Torque Wheel Nuts
132
Check Air Cleaner Integrity and Filter Elements
132
Check Hydraulic Oil Level
132
Check Eccentric Oil Level
133
Check Wheel Ends Oil Levels
134
Check Carrier Oil Level
135
Check Axle Transfer Case Oil Level
136
Check Axle Differential / Brake Oil Level
136
Check Drum Drive (Torque Hub) Oil Level - SD-116, -122, -160, and -190 TF
137
Check Drum Drive (Torque Hub) Oil Level - SD-200 TF
138
Grease Horizontal / Vertical Swivel Pins - SD-116, -122 & -160 TF
139
Grease Horizontal / Vertical Swivel Pins - SD-190 & -200 TF
140
Clean the Carrier Breather
141
Grease the Carrier Seal
141
500 Hours or Semi-Annual Maintenance
142
Grease Steering Cylinder Pins
142
Change Engine Oil and Filter
142
Change Three Hydraulic Oil Filters
145
Replace In-Line Fuel Filter - Tier 2 Engines
147
Replace In-Line Fuel Filter - Tier 3 Engines
148
Change Fuel Filter Water Separator Element - SD-116, SD-122 TF 155 HP Electronic Engine, SD-122, SD-160 TF 173 HP Mechanical Engine
149
Change Fuel Filter SD-190 and SD-200 TF - 205 HP Tier II Electronic Engine
151
Clean Axle Breathers
153
Grease the Ratchet Jack
154
Check Cooling System Integrity
154
1000 Hour or Annual Maintenance
155
Torque the Horizontal Swivel Pin - SD-116, -122 and -160 TF
155
Torque the Vertical Swivel Pin - SD-116, -122 and -160 TF
156
Torque the Horizontal Swivel Pin - SD-190 and -200 TF
156
Torque the Vertical Swivel Pin - SD-190 and -200 TF
157
Change Axle Wheel Ends Oil
157
Change Axle Differential Brake Oil
158
Change Axle Transfer Case Oil
160
Change Eccentric Oil
161
Change Carrier Oil
162
Drain and Flush Radiator, Replace Engine Coolant
164
Drain and Clean Hydraulic Tank and Three Hydraulic Suction Strainers
167
Check Engine Belt and Tensioner
168
Adjust and Set Valve Clearance
169
Change Drum Drive (Torque Hub) Oil Level - SD 116, 122, 160 and 190
169
Change Drum Drive (Torque Hub) Oil Level - SD 200
170
Section 6 - Troubleshooting
173
Troubleshooting
174
Fuse Block
174
Fuse Ratings/Circuit
175
Relays and Diodes
176
Engine will Not Start
177
Difficult Starting & Poor / Irregular Performance
178
Engine Making Excessive Fumes
178
Engine Overheats - Stop Engine Immediately
179
Low Engine Oil Pressure - Red Warning Light Illuminates
179
Voltmeter Indicates Low or Negative Value
179
Fuse Failure
180
Control Module Description
181
Power Must be on
181
Traction Control
182
Cause of Faults
182
Variable Vibration Control
183
Cause of Faults
183
Auto Vibe / Impact Meter
183
Section 7- Technical Specifications
185
Technical Specifications
186
General Information
186
Machine Identification
186
Environmental Information
188
Sd-116 DX/F Terra Firma Series Vibratory Soil Compactors
188
Sd-122 D/F/DX Terra Firma Series Vibratory Soil Compactors
189
Sd-160 F/DX Terra Firma Series Vibratory Soil Compactors
190
Sd-190Dx / 200 F/DX Terra Firma Series Vibratory Soil Compactors
191
Physical Specifications
192
Machine Dimensions
208
Section 8- Fuel and Lube Specifications
217
Fuel and Lube Specifications
218
General Information
218
Lubrication Chart
220
Periodic Lubrication Schedule
221
Fluid Capacities
225
Hazardous Substance Precaution
226
Section 9 - Torque Specifications
227
Torque Specifications
228
Sae Torque Charts
228
Iso Metric Torque Chart
229
Sae Torque Chart - Sd 116/122/160/190/200 Tf Series
230
Sae Torque Chart - Sd 116/122/160/190/200 Tf Series
232
Section 10 - Schematics
233
Schematics
234
Applicability of Above-Listed Schematics to Specific Machines
235
Series Schematics
235
Electrical Schematics for the Sd-116F/DX & Sd-122D/F/DX Compactors W/Electronic Engines (13309711)
237
Electrical Schematics for the Sd-116F/DX, Sd-122F/D/D, Sd-190Dx and Sd-200F/DX Compactors W/Electronic Engines (13375696)
240
Electrical Schematics for the Sd-122F/D/DX Compactors W/Mechanical Engines (13304852)
243
Electrical Schematics for the Sd-122F/D/DX & Sd160F/DX Compactors W/Mechanical Engines (13375704)
246
Hydraulic Schematics for the Sd-116F/DX Compactors (13238902)
249
Hydraulic Schematics for the Sd-116F/DX & Sd-122F/D/DX Compactors (13463336)
251
Hydraulic Schematics for the Sd-116F/DX & Sd-122F/D/DX Compactors (13375670)
254
Hydraulic Schematic for the Sd-160F/DX Compactors (13365374)
256
Hydraulic Schematic for the Sd-190Dx and Sd-200F/DX Compactors (13414289)
257
Section 11 - Recommended Spare Parts
259
Recommended Spare Parts
260
Sd-122Tf Series Recommended Spare Parts
266
Sd-160Tf Series Recommended Spare Parts
273
Sd-190Tf Series Recommended Spare Parts
280
Sd-200Tf Series Recommended Spare Parts
286
Recommended Lubricants for All Models
292
Word Index
293
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