Related Manuals for Volvo ECR 58
Summary of Contents for Volvo ECR 58
- Page 1 Control System - ICS Volvo ECR 58 & 88 D Translation of the Original Instructions 2200397 _6909 0000 2018-03-12...
- Page 2 Overview The product described in the document consists of components for the ICS control system. The overviews show standard equipment and options. Refer to the figures and lists below as well as on the following pages. ICS control system ICS control system consists of the following components: 1.
-
Page 3: Control Unit
Control unit IMPORTANT - The control units have a similar appearance but the content differs. They are not The control units have three LEDs: interchangeable. green, orange and red. When the system is working correctly, all LEDs light and LED INDICATIONS with no flashing. -
Page 4: Machine Control
Machine control Machine control regulates the oil flow to the hydraulic circuit for extra equipment on the base machine. Movement of the rollers in the handles affects the oil flow in the machine's main valve via the control unit. Control Unit - The system has two different functions: Excavator Rototilt®... -
Page 5: Joystick Functions
Option 1 Track Steering, Operation Track Steering, Turn Activate Track Steering Signal horn Rotation Tilt / Swing Boom Pulse function Shift X1 / Shift H.R1 * Swing Boom* X3 * Grapple * Joystick Functions * Index Finger Side Option 2 Signal horn Rotation Tilt / Swing Boom... -
Page 6: Operation
Operation Activate the ICS control system The system is activated when the base machine/excavator is in the ignition Rotation, 360° Rotation, 360° position. Operating Rototilt ® The ICS control system permits tilt, rotation, grapple and an extra function to be used in parallel and to be regulated Planeringsskopa, tilt 40°... - Page 7 Pulsating function Right The ICS control system can give a pulsating, shaking function to spread material out of a tilting bucket, for example. Press switch 1 and regulate the speed with roller B. Non-variable hydraulic flow, Extra 2 Left The flow can be locked using switch 2 (Hold) when the intended level is reached with roller D (Extra2).
- Page 8 Operating Rototilt® Quick coupler Detach the tool Position the tool horizontally, resting on firm ground or so that the tool cannot slide out of the attachment when the quick coupler locks are opened. IMPORTANT - If the tool can fall or change position in connection with the procedure, there is a risk of damaging the tool and/or quick coupler.
- Page 9 When Rototilt® is pressurised Indicator Rod - Open hydraulically the quick coupler locking function is opened. The indication on the quick coupler shows that the lock is open. A warning is shown on the display if the quick coupler is in the open position. The base machine/excavator can be equipped with different combinations of quick coupler and machine coupler.
- Page 10 Attach the tool INFO - If the quick coupler locking function is in the closed position when the attachment is attached, the Open the quick coupler and check that switch must be switched on, off and on again. the indication shows that the coupler is open.
- Page 11 Quick coupler with SecureLock Operate in the same way as the quick coupler without SecureLock, see above. When the quick coupler is opened a warning is given that the locking cylinder has been retracted and is in the open position. When the quick coupler is closed, the message indicates that the locking cylinder is extended and is in a securely...
-
Page 12: Safety Plug
Detach Rototilt® Always park the tiltrotator on a stable and flat surface, without the tool. Make sure that Rototilt® cannot tip over. Disconnect the hydraulic hoses and harness between the Rototilt® and the base machine/excavator. The tiltrotator is now detached from the base machine/ excavator. -
Page 13: On/Off Control
Non-variable hydraulic flow Right The flow can be locked using switch 2 when the intended level is reached with roller B. Press and hold the switch for 0.5 seconds. The next time the switch (2) is pressed the function releases and the flow ceases. - Page 14 Configuration of ICS Display ICS and ICS Direct are configured during installation with the help of the display. Operators can adjust settings on the display and save them in individual profiles. The last selected profile remains active after start-up; change if necessary. The installer uses profile 0.
-
Page 15: Quick Coupler
Operator settings Profile The bottom bar shows the active profile. The profile can be changed either directly when starting using the arrow keys or via menu settings. Mark the settings in the start menu, confirm with OK. 1. Specified values for the profile are changed using the arrow keys. - Page 16 Handle IMPORTANT - The base machine/excavator’s factory- installed handles have been replaced with handles The functions of the rollers and switches adapted to the control system. are described on the menu. Carefully check the changed functions, for both the base machine/excavator and alternative control.
-
Page 17: Pulse Function
Angles Information about rotation* and tilt angles is found via the menu and special functions can also be chosen here. Pulse function The shake function is active when starting the system except in those cases when the hydraulic thumb is activated. Shake the bucket by pressing and holding switch 1, left handle depressed, and at the same time, pulling roller B with... - Page 18 Hydraulic thumb If the base machine/excavator is equipped with a hydraulic thumb on the stick, the ICS system can prevent simultaneous use of the tiltrotator and hydraulic thumb. The display shows the alternatives under the Angles menu. If the text is grey instead of black, the function cannot be activated.
- Page 19 Automatic Grade Control Option only available with activated RPS and established communication with excavator system. If the automatic tilt and rotation function is included in the installed excavation system, it can be controlled via ICS. Select the icon for the Angles menu and then confirm your selection with OK.
-
Page 20: System Information
System Information Serial number - The tiltrotator’s specific number, also found on the rating plate. Serial number 000655360 Program version, Cabin Rototilt Software version - Shows the version 11.222.333 number for the software of each unit, Program version, Display Rototilt display, CCI and TCU. -
Page 21: Reminder Service
Reminder service The system shows a reminder, after every 8 hours of operation. The reminder indicates that requisite service must be carried out. If the ILS option is specified, the reminder for the 8-hour interval is automatically switched off. See the Rototilt® Instructions for Use. Reminder, other interval The system also shows reminders for every 40th, 160th and 500th hour of... - Page 22 Troubleshooting ICS Active alarms Can be shown on the display either with a complete picture or as text on the upper bar. The numbering of alarms on the upper bar is the same regardless of language. Go to the Troubleshooting menu for detailed information.
-
Page 23: Input Signals
Input signals The menu shows information about the input signals to rollers, shut-off levers and switches. A non-calibrated roller is red and shows voltage (V) instead of percent (%). Output signals The menu shows the current for each output signal. Use the arrow keys to see the full list. - Page 24 Quick coupler locking function The menu shows information about input and output signals to the lock circuit. It is possible to activate the lock using the middle function key (green). Also refer to “Detach the tool” in the Instructions for Use. When the lock switch is active the two upper circles are green.
- Page 25 Troubleshooting QuickChange™ QuickChange™ is equipped with 3 inductive sensors, one per pin and one for the locking pistons. These are monitored continually and must therefore be engaged in a specific order. If the order changes a sensor fault is indicated. If the lock switch is returned to the closed position before the system has verified that the tool is in position, a sensor fault...
- Page 26 Schematics Schematics and Overwievs for hydraulic as well as electrical systems, in the following pages are meant to serve mainly as a guide for Troubleshooting. For optimum performance and service life, return T1 must be connected to free return. To enable complete drainage via Drain, a separate return must be connected to the tank via T4.
- Page 27 Hydraulics Schematic ICS 2 Extra Rototilt® R2 Hydraulics Schematic ICS X 2 Extra Rototilt® R2 IMPORTANT - Connection T2 must be connected to a separate, non-pressurized return line, directly connected to the tank. © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:2...
- Page 28 Hydraulics Schematic ICS Basic Rototilt® R3 © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:3...
- Page 29 Hydraulics Schematic ICS Basic Q & X Rototilt® R3 * Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler. Coupler alternative Telescope with LH Double Acting without LH Double Acting without LH Telescope with LH * Schematic shows connections to function of locking cylinder.
- Page 30 Hydraulics Schematic ICS High Flow Rototilt® R3 © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:5...
- Page 31 Hydraulics Schematic ICS High Flow Q & X Rototilt® R3 Double Acting without LH Telescope with LH Coupler alternative * Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler. Double Acting without LH Telescope with LH * Schematic shows connections to function...
- Page 32 Hydraulics Schematic ICS 2 Extra Rototilt® R3 © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:7...
- Page 33 Hydraulics Schematic ICS 2 Extra Q & X Rototilt® R3 Double Acting without LH Telescope with LH Coupler alternative * Schematic shows connections to function of locking cylinder. For details of actual hydraulics refer to Instructions for Coupler. Double Acting without LH Telescope with LH * Schematic shows connections to function...
- Page 34 Harness Rototilt® R2 - R8 Harness B Only with secure lock R2 - R8 Harness A Only with secure lock and sensor equiped Rototilt ® Harness A option oilquick CAN J1939 © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:9...
- Page 35 R2 Harness C Grapple C Grapple O Rotation L Rotation R Tilt L Tilt R Grapple C Grapple O Rotation L Rotation R Tilt L Tilt R = Tiltrotator R3 - R8 Harness C © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN -...
- Page 36 Secure Lock only: Each el.swivel have a number of wires available for optional connection. Cituated inside heat shrink tubing. Max 2 Amp per wire. See arrows in illustrations below Electric swivel oilquick RT -unit LED lamp Locking cylinder sensor 8 wires Electric swivel M12 BROWN BLUE...
- Page 37 Machine Wiring ICS © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:12...
- Page 38 Machine Wiring ICS Direct © Rototilt Group AB 2200397_ _6909 2018-03-16 English EN - schema:13...
-
Page 39: Harness Boom
Harness Boom 5-pinned connector (M12) Keep connector plugged and clamp to appropriate harness to keep from damage. When applicable; Remove plug and connect to corresponding connector for Machine Coupler with option Secure Lock. Relay Kit © Rototilt Group AB 2200397_ _6909 2018-03-16 English... -
Page 40: System Error
Overview - Alarm List System error Error message: Possible causes Remedial action Software not started SW. Missing, possible Can failure Check CAN bus circuit. No contact with Cabin unit CAN bus failure Check CAN bus circuit if orange led gives pulsating light. If no leds are on , check PWR harness. - Page 41 Application error Error message: Possible causes Remedial action For more detailed information regarding the alarms below, consult the alarmlist in the display. Pwr output, Tiltrotator! Error in output signal (open or short circuit) Check the harness in terms of crush damage or open at TCU.