Dodge ZB 2005 Service Manual page 1060

ZB
HVAC HOUSING (Continued)
Fig. 7 Air Inlet Plenum
1 - AIR INLET PLENUM
2 - SCREW (4)
3 - DASH PANEL
CONDITIONING/PLUMBING/HEATER
HOSE - REMOVAL).
(8) Remove the two nuts and one bolt that secure
the HVAC housing to the dash panel in the engine
compartment (Fig. 8).
(9) Remove the instrument panel (Refer to 23 -
BODY/INSTRUMENT
PANEL ASSEMBLY - REMOVAL).
(10) Disconnect the evaporator drain tube from the
fitting on the dash panel in the passenger compart-
ment (Fig. 9).
(11) Disconnect the lower defroster duct and the
floor distribution duct from the HVAC housing (Refer
to 24 - HEATING & AIR CONDITIONING/DISTRI-
BUTION/DEFROSTER DUCTS - REMOVAL) and
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/FLOOR DISTRIBUTION DUCTS -
REMOVAL).
(12) Remove the one nut that secures the HVAC
housing to the dash panel in the passenger compart-
ment and remove the housing.
DISASSEMBLY
(1) Remove the HVAC housing from the vehicle
and place it on the workbench (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION/HVAC
HOUSING - REMOVAL).
(2) Disconnect the electrical connectors from the
blower motor, blower motor resistor and each actua-
tor (Fig. 10).
RETURN
PANEL/INSTRUMENT
Fig. 8 HVAC Housing - Engine Compartment
1 - NUT (2)
2 - DASH PANEL
3 - HVAC HOUSING
4 - BOLT
Fig. 9 HVAC Housing - Passenger Compartment
1 - DASH PANEL
2 - NUT
3 - EVAPORATOR DRAIN TUBE
4 - DRAIN TUBE FITTING
5 - HVAC HOUSING
6 - FLOOR DISTRIBUTION DUCT
7 - DEFROSTER DUCT (LOWER)
DISTRIBUTION 24 - 31