Dodge ZB 2005 Service Manual page 944

ZB
HINGE (Continued)
Fig. 13 FRONT DOOR HINGE
1 - FRONT DOOR HINGE ASSEMBLY
2 - ACCESS PANEL
3 - FRONT DOOR
4 - FRONT DOOR WATERSHIELD
(3) Align hinge to marks made on hinge pillar and
tighten bolts attaching hinge to hinge pillar.
(4) Align door hinge to marks made on door shut
face and tighten bolts attaching hinge to door shut
face.
(5) Verify door alignment and operation and adjust
if necessary. (Refer to 23 - BODY/DOOR - FRONT/
DOOR - ADJUSTMENTS)
LOCK CYLINDER
REMOVAL
(1) Open the door and remove the access panel.
(Fig. 13)
(2) Disconnect the cable. (Fig. 14)
(3) Disconnect the electrical connector.
(4) Remove the nut and remove the lock cylinder
assembly.
(5) Release the locking tabs and remove the lock
cylinder from the assembly. (Fig. 15)
INSTALLATION
(1) Insert the lock cylinder into the assembly and
seat the locking tabs fully.
(2) Install the remote lock cylinder assembly and
install the nut.
(3) Connect the electrical connector and the
release cable.
(4) Install the access panel.
Fig. 14 DOOR LOCK CYLINDER ASSEMBLY
1 - WIRE CONNECTOR
2 - LATCH/LOCK CABLE
3 - DOOR ASSEMBLY
4 - LOCK SET & LOCK CYLINDER BRACKET
Fig. 15 LOCK CYLINDER
1 - LOCK CYLINDER ASSEMBLY
2 - LOCKING TABS
3 - LOCK CYLINDER
LATCH
REMOVAL
(1) Remove the door trim panel. (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove the watershield. (Fig. 13)
(3) Remove the three latch screws. (Fig. 16)
(4) Disconnect the electrical connector. (Fig. 17)
(5) Using a small flat bladed tool or equivalent,
separate the cable housing grommets and disconnect
the latch cables.
(6) Remove the latch.
DOOR - FRONT 23 - 33