Dodge ZB 2005 Service Manual page 756

ZB
FRONT BUMPER
REINFORCEMENT - EXPORT
REMOVAL - EXPORT
(1) Remove the fascia (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT
REMOVAL).
(2) Remove the bolts and remove the hood release
handle. (Fig. 6)
(3) Disconnect the headlamp washer main hose
from the lower washer reservoir (Fig. 7).
(4) Remove the nuts and remove the reinforce-
ment.
Fig. 6 HOOD LATCH RELEASE HANDLE
1 - HOOD REMOTE RELEASE ASSEMBLY
2 - FRONT BUMPER REINFORCEMENT
INSTALLATION - EXPORT
NOTE: If installing a new bumper reinforcement,
use the supplied template to cut the holes for the
headlamp washer nozzles.
(1) Install the reinforcement and install the nuts.
(2) Tighten the nuts to 54 N·m (40 ft. lbs.).
(3) Connect the headlamp washer main hose to the
lower washer reservoir.
(4) Install the hood release handle and install the
bolts.
(5) Install the front fascia (Refer to 13 - FRAME &
BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION).
FASCIA -
1 - CLAMP
2 - BUMPER REINFORCEMENT
3 - HEADLAMP WASHER MAIN HOSE
REAR FASCIA
REMOVAL
(1) Remove the rear wheelhouse splash shields.
(Refer to 23 - BODY/EXTERIOR/REAR WHEEL-
HOUSE SPLASH SHIELD - REMOVAL)
(2) Remove the tail lamp units and position aside.
Refer to the LAMPS/LIGHTING - EXTERIOR of the
service manual.
(3) Remove the nuts attaching fascia to the rear
quarter. (Fig. 8)
(4) Remove the lower fascia screws.
(5) Remove the upper fascia push pin fasteners.
(Fig. 9)
(6) Remove the fascia and disconnect the turn sig-
nal lamp electrical connectors.
(7) Remove the clips and remove the turn signal
lamp units. (Fig. 10)
INSTALLATION
(1) Install the turn signal lamp units and install
the clips.
(2) Position the fascia onto the vehicle and connect
the turn signal lamp electrical connector.
(3) Install the six upper fascia push pin fasteners.
(4) Install the lower fascia to belly pan bolts.
(5) Install the nuts attaching the fascia to the rear
quarter panel and tighten to 6 N·m (50 in lbs.).
(6) Install the tail lamp units. Refer to the
LAMPS/LIGHTING - EXTERIOR of the service man-
ual.
FRAME & BUMPERS 13 - 5
Fig. 7 WASHER RESERVOIR HOSE