WAGO -I/O-SYSTEM 750 Series Manual
WAGO -I/O-SYSTEM 750 Series Manual

WAGO -I/O-SYSTEM 750 Series Manual

4fdi 24v profisafe v2 ipar safety 4-channel digital input module profisafe v2
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Pos: 2 /Dokumentation allgemein/Einband/Einband Handbuch - Frontseite 2015 - mit DocVariablen (Standard) @ 9\mod_1285229289866_0.docx @ 64941 @ @ 1
WAGO-I/O-SYSTEM 750
Manual
753-661/000-003
4FDI 24V PROFIsafe V2 iPar
Safety 4-Channel Digital Input Module PROFIsafe V2
Version 1.4.0, valid from
HW/SW Version 01/02
Pos: 3 /Alle Serien (Allgemeine Module)/Hinweise zur Dokumentation/Impressum für Standardhandbücher - allg. Angaben, Anschriften, Telefonnummern und E-Mail-Adressen @ 3\mod_1219151118203_21.docx @ 21060 @ @ 1

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Summary of Contents for WAGO WAGO-I/O-SYSTEM 750 Series

  • Page 1 Pos: 2 /Dokumentation allgemein/Einband/Einband Handbuch - Frontseite 2015 - mit DocVariablen (Standard) @ 9\mod_1285229289866_0.docx @ 64941 @ @ 1 WAGO-I/O-SYSTEM 750 Manual 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Safety 4-Channel Digital Input Module PROFIsafe V2 Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 2 WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar © 2015 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved. WAGO Kontakttechnik GmbH & Co. KG Hansastraße 27 D-32423 Minden Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69 E-Mail: info@wago.com...
  • Page 3: Table Of Contents

    2.1.1 Subject to Changes ................12 2.1.2 Personnel Qualifications ..............12 2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying Provisions ..........12 2.1.4 Technical Condition of Specified Devices ......... 13 Safety Advice (Precautions) ..............14 PROFIsafe ....................16 iPar Server ....................
  • Page 4 8.2.1 Setting the PROFIsafe Address using the Coding Switch ....72 8.2.2 Setting the PROFIsafe Address using the WAGO Parameterization Tool ............72 Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool ..............73 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 5 ONLINE Mode ................... 73 8.3.2 OFFLINE Mode ................. 76 8.3.3 Description of the Call Options ............77 8.3.3.1 Indirect Start via WAGO-I/O-CHECK from the Operating System ................77 8.3.3.2 Direct Start from the Operating System ........78 8.3.3.3 Indirect Start via WAGO-I/O-CHECK from the Configuration Program (Device Level TCI Conformance Class 2) ........
  • Page 6 Table of Contents WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Use in Hazardous Environments ............109 11.1 Marking Configuration Examples ............110 11.1.1 Marking for Europe According to ATEX and IEC-Ex ....110 11.1.2 Marking for America According to NEC 500 ........115 11.2...
  • Page 7: Notes About This Documentation

    Pos: 12 /Alle Serien (Allgemeine Module)/Hinweise zur Dokumentation/Gültigkeitsbereich Dokumentation Ergänzung "ab <FW/HW/SW-Version>" @ 20\mod_1407749774742_21.docx @ 161508 @ @ 1 This documentation is only applicable from HW/SW Version 01/02. Pos: 13 /Serie 750 (WAGO-I/O-SYSTEM)/Hinweise zur Dokumentation/Hinweise/Achtung: Hinweis zur Dokumentation Busklemmen 750-xxxx @ 4\mod_1237986979656_21.docx @ 29023 @ @ 1 The I/O module 753-661/000-003 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler/controller.
  • Page 8: Copyright

    Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims. Pos: 15.2 /Dokumentation allgemein/Gliederungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 9: Symbols

    WAGO-I/O-SYSTEM 750 Notes about this Documentation 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 15.3 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Hinweise zur Dokumentation/Symbole - Überschrift 2 @ 13\mod_1351068042408_21.docx @ 105270 @ 2 @ 1 Symbols Pos: 15.4.1 /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Gefahr/Gefahr: _Warnung vor Personenschäden allgemein_ - Erläuterung @ 13\mod_1343309450020_21.docx @ 101029 @ @ 1...
  • Page 10 Notes about this Documentation WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Additional Information: Refers to additional information which is not an integral part of this documentation (e.g., the Internet). Pos: 15.5 /Dokumentation allgemein/Gliederungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 11: Number Notation

    Font Conventions Table 2: Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic-type. e.g.: C:\Program Files\WAGO Software Menu Menu items are marked in bold letters. e.g.: Save > A greater-than sign between two names means the selection of a menu item from a menu.
  • Page 12: Important Notes

    PLC programming. Pos: 18.5 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Gefahr/Gefahr: Austausch von PROFIsafe-Busklemmen nur durch sicherheitstechnisch sachkundige Personen @ 4\mod_1239786227890_21.docx @ 30470 @ @ 1 Only personnel trained in safety-related procedures may perform the work!
  • Page 13: Technical Condition Of Specified Devices

    “Device Description” > “Standards and Guidelines” in the manual for the used fieldbus coupler/controller. Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O- SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.
  • Page 14: Safety Advice (Precautions)

    Pos: 18.11.2 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Gefahr/Gefahr: Einbau 0750-xxxx nur in Gehäusen, Schränken oder elektrischen Betriebsräumen! @ 6\mod_1260180556692_21.docx @ 46731 @ @ 1 Install the device only in appropriate housings, cabinets or in electrical operation rooms! The WAGO-I/O-SYSTEM 750 and its components are an open system.
  • Page 15 WAGO-I/O-SYSTEM 750 Important Notes 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Clean only with permitted materials! Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths. Pos: 18.13.4 /Alle Serien (Allgemeine Dokumente) (Allgemeine Module)/Wichtige Erläuterungen/Sicherheitshinweise/Achtung/Achtung: Kein Kontaktspray verwenden! @ 6\mod_1260181290808_21.docx @ 46755 @ @ 1 Do not use any contact spray! Do not use any contact spray.
  • Page 16: Profisafe

    PROFIsafe WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 20 /Serie 750 (WAGO-I/O-SYSTEM)/Systembeschreibung/PROFIsafe Allgemeine Beschreibung @ 4\mod_1235470712968_21.docx @ 27651 @ 1 @ 1 PROFIsafe PROFIsafe is a protocol for secure communication, and is certified in accordance with IEC 61784-3-3.
  • Page 17: Figure 2: Profisafe Layer Model

    Safety (PROFsafe Environmental Requirements, current version) • Installation recommendations (Handbook PROFIBUS Installation Guideline, current version) These documents are available on the Internet at http://www.profibus.com/ Pos: 21 /Serie 750 (WAGO-I/O-SYSTEM)/Systembeschreibung/iPar-Server @ 7\mod_1268385000661_21.docx @ 52430 @ 2 @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 18: Ipar Server

    The iPar parameters are used to configure device functions of a safe device such as the PROFIsafe I/O modules of the WAGO-I/O-SYSTEM 750/753. The “WAGO Safety Editor 75x” parameterization tool (SEDI) can be used to set the individual parameters of WAGO PROFIsafe I/O modules. SEDI is the CPD tool for WAGO PROFIsafe I/O modules.
  • Page 19 PLC. Further details about using the iPar server in conjunction with the WAGO PROFIsafe I/O modules are available in an application note. Use the application notes from WAGO! An overview for using the PROFIsafe I/O module in combination with a safe PLC is summarized in an application note.
  • Page 20: Device Description

    Pos: 23 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Gerätebeschreibung - Überschrift 1 @ 3\mod_1233756084656_21.docx @ 27096 @ 1 @ 1 Device Description Pos: 24.1.1 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Einleitung/Anwendung/SO/Anwendung 750-066x/000-003 PROFIsafe Einleitung, mit DIN EN 61511:2004, SIL3 @ 12\mod_1340690521168_21.docx @ 98334 @ @ 1 </dg_...
  • Page 21 Pos: 24.1.7 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Einleitung/LED-Anzeige/Verweis auf Kapitel "Anzeigeelemente" @ 5\mod_1246010525000_21.docx @ 36194 @ @ 1 The meaning of the LEDs is described in the “Display Elements” section. Pos: 24.1.8 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Hinweis/Hinweis: PROFIsafe Einspeisekonzept beachten @ 7\mod_1265283290674_21.docx @ 49728 @ @ 1 Observe the information on the power supply concept! Detailed information and examples for supplying PROFIsafe I/O modules is available in the section “Connecting Devices”...
  • Page 22: View

    Pos: 24.4 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Sonderklemmen/Ansicht 753-0661 - Abb. @ 4\mod_1243587371968_21.docx @ 34430 @ @ 1 Figure 4: View Pos: 24.5 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Ansicht/Ansicht – Legende mit Leistungskontakten_mit Kodierung, Kabelbefestigung und Prüföffnungen @ 20\mod_1411031302199_21.docx @ 163871 @ @ 1 Table 4: Legend for Figure “View”...
  • Page 23: Connectors

    Do not place the I/O modules on the gold spring contacts in order to avoid soiling or scratching! Pos: 24.9.3 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Achtung/Achtung: ESD - Auf gute Erdung der Umgebung achten! @ 7\mod_1266318538667_21.docx @ 50708 @ @ 1 Ensure that the environment is well grounded! The devices are equipped with electronic components that may be destroyed by electrostatic discharge.
  • Page 24: Power Jumper Contacts/Field Supply

    When configuring your system, ensure that this current is not exceeded. If exceeded, insert an additional supply module. Pos: 24.12.6 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Hinweis/Hinweis: Potentialeinspeiseklemme für Erde einsetzen! (keine LK für Erde) @ 3\mod_1226499037468_21.docx @ 25023 @ @ 1 Manual...
  • Page 25 Use a supply module when an earth potential is needed for the subsequent I/O modules. Pos: 24.13 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Hinweis/Hinweis: PROFIsafe Einspeisekonzept beachten @ 7\mod_1265283290674_21.docx @ 49728 @ @ 1 Observe the information on the power supply concept! Detailed information and examples for supplying PROFIsafe I/O modules is available in the section “Connecting Devices”...
  • Page 26: Cage Clamp

    4.2.3 CAGE CLAMP Connectors Pos: 24.16 /Serie 753 (WAGO-I/O-SYSTEM)/Hinweise zur Dokumentation/Hinweis zum Zubehörteil 753-120 (PROFIsafe) @ 20\mod_1411713230395_21.docx @ 164884 @ @ 1 Depiction of the I/O module with 753-120 Connector! Information on this pluggable connection pertains to the 753-120 Connector, which is not included with the I/O module.
  • Page 27: Display Elements

    Pos: 24.19 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Anzeigeelemente - Überschrift 2 @ 4\mod_1240984390875_21.docx @ 31964 @ 2 @ 1 Display Elements Pos: 24.20 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Anzeigeelemente/Sonderklemmen/Anzeigeelemente 753-066x Eingänge 1 - 4, A -D @ 5\mod_1249552162541_21.docx @ 40609 @ @ 1 Figure 8: Display Elements, Inputs 1 ... 4 Table 7: Legend for Figure “Display Elements, Inputs 1 ...
  • Page 28: Figure 9: Display Elements, Communication / I/O Module Status

    WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 24.21 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Anzeigeelemente/Sonderklemmen/Anzeigeelemente 753-066x Kommunikation E - H @ 6\mod_1265093135630_21.docx @ 49174 @ @ 1 Figure 9: Display Elements, Communication / I/O Module Status Table 8: Legend for Figure “Display Elements, Communication / I/O Module Status”...
  • Page 29 PROFIsafe I/O module completely and the switch it back on. If the problem occurs several times, it points to a defect in the PROFIsafe I/O module. In this case, return the PROFIsafe I/O module to WAGO Kontakttechnik GmbH & Co. KG for fault analysis.
  • Page 30: Operating Elements

    Pos: 24.23 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Bedienelemente - Überschrift 2 @ 4\mod_1239191655456_21.docx @ 30439 @ 2 @ 1 Operating Elements Pos: 24.24 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Bedienelemente/Busklemmen/Bedienelemente 75x-066x/000-003 @ 7\mod_1265287420132_21.docx @ 49740 @ @ 1 You can use the coding switch located on the side of the PROFIsafe I/O module to set the PROFIsafe address.
  • Page 31: Schematic Diagrams

    Schematic Diagrams Pos: 24.27 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Schematisches Schaltbild/Schematisches Schaltbild 753-0661/000-003 @ 24\mod_1441974717991_21.docx @ 191318 @ @ 1 Figure 11: Schematic Diagram Pos: 24.28 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Schematische Schaltbilder/Sonderklemmen/Prinzipschaltbild 75x-066x/000-003 PROFIsafe-Eingang @ 7\mod_1265287782311_21.docx @ 49762 @ 3 @ 1 4.5.1 Input Block Diagram Figure 12: Input Block Diagram Pos: 24.29 /Dokumentation allgemein/Gliederungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1...
  • Page 32: Technical Data

    Pos: 24.30 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Technische Daten - Überschrift 2 @ 3\mod_1232967587687_21.docx @ 26924 @ 2 @ 1 Technical Data Pos: 24.31 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Technische Daten/Sonderklemmen/Technische Daten 75x-0661/000-003 @ 6\mod_1265037823999_21.docx @ 49141 @ 33333 @ 1 4.6.1...
  • Page 33: Communication

    WAGO-I/O-SYSTEM 750 Device Description 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.3 Communication Table 11: Technical Data, Communication 750-333 SW 14, HW 16 or higher 750-370 SW 02, HW 01 or higher Usable fieldbus couplers / controllers 750-375 SW 02, HW 01 or higher...
  • Page 34: Digital Inputs

    Device Description WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.4 Digital Inputs Table 12: Technical Data, Digital Inputs Inputs I1 … I4 4 inputs type 1 acc. EN 61131-2 4 × Cat. 2/PL d acc. EN ISO 13849-1 2 × Cat. 4/PL e acc.
  • Page 35: Digital Clock Outputs

    Clock pulse duration 102 ms Input filter time 200 ms Clock pulse duration 202 ms Pos: 24.32 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Technische Daten/Sonderklemmen/Technische Daten 75x-0661/000-003 Sicherheitstechnische Kennwerte @ 23\mod_1440137327300_21.docx @ 189953 @ 34444 @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 36: Safety Parameters

    Device Description WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.6 Safety Parameters 4.6.6.1 Two-channel Safety Application, Proof Test Interval 10 Years Table 15: Safety Parameters for 2-Channel Safety Applications – 10 Years Maximum safety integrity level SIL3 acc. EN 62061...
  • Page 37: Two-Channel Safety Application, Proof Test Interval 20 Years

    WAGO-I/O-SYSTEM 750 Device Description 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.6.2 Two-channel Safety Application, Proof Test Interval 20 Years Table 16: Safety Parameters for 2-Channel Safety Applications – 20 Years Maximum safety integrity level SIL3 acc. EN 62061 Maximum safety integrity level SIL3 acc.
  • Page 38: Single-Channel Safety Application, Proof Test Interval 10 Years

    Device Description WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.6.3 Single-channel Safety Application, Proof Test Interval 10 Years Table 17: Safety Parameters for Single-Channel Safety Application – 10 Years Maximum safety integrity level SIL2 acc. EN 62061 Maximum safety integrity level SIL2 acc.
  • Page 39: Single-Channel Safety Application, Proof Test Interval 20 Years

    WAGO-I/O-SYSTEM 750 Device Description 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.6.4 Single-channel Safety Application, Proof Test Interval 20 Years Table 18: Safety Parameters for Single-Channel Safety Application – 20 Years Maximum safety integrity level SIL2 acc. EN 62061 Maximum safety integrity level SIL2 acc.
  • Page 40: Connection

    Device Description WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 24.34.1 /Serie 753 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Technische Daten/Technische Daten Verdrahtungsebene CC - 0,08 bis 2,5mm2 Serie 753 @ 5\mod_1247654299338_21.docx @ 37586 @ 3 @ 1 4.6.7 Connection Table 19: Technical Data – Field Wiring ®...
  • Page 41: Response Times

    WAGO-I/O-SYSTEM 750 Device Description 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 24.37 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Technische Daten/Sonstige/PROFIsafe-Reaktionszeiten 75x-066x/000-003 Eingänge @ 7\mod_1268391108976_21.docx @ 52436 @ 344 @ 1 4.6.9 Response Times 4.6.9.1 Safe Response Time of Digital Inputs in the Event of a Failure...
  • Page 42: Table 23: Safe Response Time Of The Digital Inputs

    Device Description WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar The following table lists the safe response times in the event of failure that result from the input filter time set. Table 23: Safe Response Time of the Digital Inputs in the Event of Failure...
  • Page 43: Typical Response Time Of The Digital Inputs In An Error-Free Case

    WAGO-I/O-SYSTEM 750 Device Description 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 4.6.9.2 Typical Response Time of the Digital Inputs in an Error-free Case Only use response times in the event of a failure for the safety response time! To prevent any personal injury or property damage, only use the values of the safe response time for errors for defining the safety response time (see Section "Safe...
  • Page 44: Approvals

    Pos: 24.39 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Zulassungen - Überschrift 2 @ 3\mod_1224055364109_21.docx @ 24030 @ 2 @ 1 Approvals Pos: 24.40 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Zulassungen/Information: Weitere Informationen zu Zulassungen 750-xxxx @ 3\mod_1227190967156_21.docx @ 25221 @ @ 1 More information about approvals.
  • Page 45 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 24.49 /Dokumentation allgemein/Gliederungselemente/------Leerzeile------ @ 3\mod_1224662755687_0.docx @ 24460 @ @ 1 Pos: 24.50 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Zulassungen/Schiff/Zulassungen PROFIsafe-Busklemme 75x-066x/xxxx-xxxx Schiff - Einleitung @ 12\mod_1337156564734_21.docx @ 95128 @ @ 1 The following ship approvals have been granted to 753-661/000-003 PROFIsafe I/O modules: Pos: 24.51 /Alle Serien (Allgemeine Module)/Zulassungen/Schiffszulassungen/GL (Germanischer Lloyd) Cat.
  • Page 46: Standards And Guidelines

    Pos: 24.53 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Gerätebeschreibung/Normen und Richtlinien - Überschrift 2 @ 4\mod_1242804031875_21.docx @ 33646 @ 2 @ 1 Standards and Guidelines Pos: 24.54 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Normen und Richtlinien/Sicherheitsnormen PROFIsafe-Busklemme 75x-066x/xxxx-xxxx - Einleitung @ 7\mod_1265293682755_21.docx @ 49799 @ @ 1 753-661/000-003 PROFIsafe I/O modules meet the following requirements on safety: Pos: 24.55.1 /Alle Serien (Allgemeine Module)/Normen und Richtlinien/SicherheitsnormenSicherheit DIN EN 61508, Teil 1-7 @ 10\mod_1305787315099_21.docx @ 72983 @ @ 1...
  • Page 47: Transport And Storage Conditions

    (ESD) during startup and maintenance of the PROFIsafe I/O modules. Pos: 24.59 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Achtung/Achtung: ESD - Auf gute Erdung der Umgebung achten! @ 7\mod_1266318538667_21.docx @ 50708 @ @ 1 Ensure that the environment is well grounded! The devices are equipped with electronic components that may be destroyed by electrostatic discharge.
  • Page 48: Process Image

    Pos: 26 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/__ noch nicht einsortierte Überschriften müssen noch einsortiert werden __Prozessabbild - Überschrift 1 @ 4\mod_1240983067828_21.docx @ 31942 @ 1 @ 1 Process Image Pos: 27 /Serie 750 (WAGO-I/O-SYSTEM)/Prozessabbild Klemmenbus/Sonderklemmen/Prozessabbild 75x-0661/000-003 @ 6\mod_1265036057046_21.docx @ 49120 @ 22 @ 1 The PROFIsafe I/O module 753-661/000-003 occupies five data bytes in the input and output process image in the higher-level secure PLC.
  • Page 49: Profisafe V2 Mode

    WAGO-I/O-SYSTEM 750 Process Image 753-661/000-003 4FDI 24V PROFIsafe V2 iPar PROFIsafe V2 Mode Table 28: Process Image PROFIsafe V2 Mode Input data Output data Byte 0 PROFIsafe − Inputs Byte 0 Reserved Byte 1 Status byte Byte 1 Control byte...
  • Page 50: Mounting

    The blade contacts are sharp-edged. Handle the I/O module carefully to prevent injury. Pos: 30.3 /Serie 750 (WAGO-I/O-SYSTEM)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Achtung/Achtung: Busklemmen nur in vorgesehener Reihenfolge stecken! @ 6\mod_1256194177073_21.docx @ 43429 @ @ 1 Insert I/O modules only from the proper direction! All I/O modules feature grooves for power jumper contacts on the right side.
  • Page 51: Inserting And Removing Devices

    Mounting 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 30.6 /Serie 750 (WAGO-I/O-SYSTEM)/Montieren/Demontieren/Geräte einfügen und entfernen - Überschrift 2 @ 3\mod_1231768483250_21.docx @ 25950 @ 2 @ 1 Inserting and Removing Devices Pos: 30.7 /Alle Serien (Allgemeine Module)/Wichtige Erläuterungen/Sicherheits- und sonstige Hinweise/Achtung/Achtung: Arbeiten an Geräten nur spannungsfrei durchführen! @ 6\mod_1256193963573_21.docx @ 43426 @ @ 1 Perform work on devices only if they are de-energized! Working on energized devices can damage them.
  • Page 52: Removing The I/O Module

    Mounting WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 30.10 /Serie 753 (WAGO-I/O-SYSTEM)/Montieren/Busklemme 753 entfernen @ 20\mod_1412665995998_21.docx @ 165319 @ 3 @ 1 6.2.2 Removing the I/O Module Remove pluggable connector! Before removing a 753 Series I/O Module from the node, you must first remove the pluggable connector from the module (see section “Connector Removal”)!
  • Page 53: I/O Modules With Pluggable Wiring Level (Series 753)

    WAGO-I/O-SYSTEM 750 Mounting 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 30.12 /Serie 753 (WAGO-I/O-SYSTEM)/Montieren/Busklemmen mit steckbarer Verdrahtungsebene Serie 753 @ 3\mod_1232446676484_21.docx @ 26262 @ 2 @ 1 I/O Modules with Pluggable Wiring Level (Series 753) Series 753 I/O modules feature a pluggable connector for I/O wiring. This connector is simply plugged into the bottom of the module.
  • Page 54: Coding

    Mounting WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 30.14 /Serie 753 (WAGO-I/O-SYSTEM)/Montieren/Kodierung der Stecker Serie 753 @ 4\mod_1240393983875_21.docx @ 31217 @ 3 @ 1 6.3.1 Coding Coding using small plastic pins and sockets facilitates mating of the module with the appropriate connector.
  • Page 55: Figure 22: "Sure Match" Coding Fingers

    WAGO-I/O-SYSTEM 750 Mounting 753-661/000-003 4FDI 24V PROFIsafe V2 iPar When the connector is removed the sockets remain in the I/O module. The coded connector can only fit in the corresponding coded I/O module (see figures below). Figure 22: “Sure Match” Coding Fingers Pos: 30.15 /Dokumentation allgemein/Gliederungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1...
  • Page 56: Connector Removal

    Mounting WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 30.16 /Serie 753 (WAGO-I/O-SYSTEM)/Montieren/Lösen des Steckers von der Busklemme Serie 753 @ 4\mod_1240393485109_21.docx @ 31214 @ 3 @ 1 6.3.2 Connector Removal Remove the connector from the I/O module by pulling the orange pull tab on the connector toward the top of the module.
  • Page 57: Connect Devices

    Pos: 32 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Anschließen/Geräte anschließen - Überschrift 1 @ 3\mod_1234172889468_21.docx @ 27460 @ 1 @ 1 Connect Devices Pos: 33 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Leiter an CAGE CLAMP anschließen (allgemein) - Überschrift 2 und Text @ 3\mod_1225448660171_21.docx @ 24928 @ 2 @ 1 ®...
  • Page 58: Power Supply Concept

    Pos: 35 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Anschließen/Einspeisekonzept - Überschrift 2 @ 9\mod_1292323902755_21.docx @ 67445 @ 2 @ 1 Power Supply Concept Pos: 36.1 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Einspeisekonzepte/PROFIsafe-Einspeisekonzept 75x-066x/000-003 @ 6\mod_1265106477572_21.docx @ 49182 @ @ 1 The PROFIsafe I/O module receives the field supply voltage via the power jumper...
  • Page 59: Figure 27: Infeed For Profisafe I/O Modules 750-66X And 753-66X

    WAGO-I/O-SYSTEM 750 Connect Devices 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Figure 27: Infeed for PROFIsafe I/O Modules 750-66x and 753-66x Do not exceed maximum current via power contacts! The maximum current that can flow through the power jumper contacts is 10 A.
  • Page 60: Using A Backup Capaciter In Case Of Interruptions In The Power Supply

    Connect Devices WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 36.3 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Einspeisekonzepte/PROFIsafe-Einspeisekonzept 75x-661, -662, -666, -667 - Stütz-Elko-Modul @ 23\mod_1441176490483_21.docx @ 190609 @ 3 @ 1 7.2.1 Using a Backup Capaciter in Case of Interruptions in the Power Supply Brief voltage dips in the field power supply below permissible values (e.g., when...
  • Page 61: Using 230V Ac I/O Modules

    WAGO-I/O-SYSTEM 750 Connect Devices 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 36.5 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Einspeisekonzepte/PROFIsafe-Einspeisekonzept 230 V 75x-066x/000-003 @ 12\mod_1337669609152_21.docx @ 95351 @ 344 @ 1 7.2.2 Using 230V AC I/O Modules If 230 VAC I/O modules are used together with PROFIsafe I/O modules in one fieldbus node, there are two options: 7.2.2.1...
  • Page 62: Connection Examples

    Connection examples for the "Standard" operating mode are further examined below. Pos: 40.2 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiel 750-066x/000-003 Not-Aus, einkanalig, Überschrift 4 + Warnung @ 7\mod_1269863045886_21.docx @ 54626 @ 4 @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 63: Emergency Off Connection, Single-Channel

    EN 60947-5-1 /-5 or EN 61496-3. Pos: 40.3 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiele 750-066x/000-003 Warnung: Geschützte Verlegung bei Kurzschlusst. „nicht aktiv“ be @ 7\mod_1267016745817_21.docx @ 51400 @ @ 1 Pay attention to the protected installation of signal lines during short circuit test "inactive"!
  • Page 64: Figure 30: Connection 4 X Emergency Off, Single-Channel, Short Circuit Test Not Active

    In both connections, errors in the mechanics and electrical system of the safe sensor must be excluded. The B 10 values of the safe sensors must be available. Pos: 40.7 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiel 750-066x/000-003 Not-Aus, zweikanalig, Überschrift 4 @ 7\mod_1269866694327_21.docx @ 54629 @ 4 @ 1 Manual...
  • Page 65: Emergency Off Connection, Dual Channel, Equivalent Evaluation

    Emergency Off Connection, Dual channel, Equivalent Evaluation Pos: 40.8 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiele 750-066x/000-003 Warnung: Geschützte Verlegung bei Kurzschlusst. „nicht aktiv“ be @ 7\mod_1267016745817_21.docx @ 51400 @ @ 1 Pay attention to the protected installation of signal lines during short circuit test "inactive"!
  • Page 66 Pos: 40.13 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiel 750-066x/000-003 Text Not-Aus, zweikanalig - Ergänzung +24 V und Halbleiter @ 13\mod_1353572908897_21.docx @ 106778 @ @ 1 If you connect the digital inputs via the switching elements directly to the field voltage of _24 V or to two semiconductor outputs of a sensor, then you have to set the Short circuit test parameter to "not active"...
  • Page 67: Protective Door Monitoring Connection, Dual Channel, Antivalent Evaluation

    Protective Door Monitoring Connection, Dual Channel, Antivalent Evaluation Pos: 40.16 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiele 750-066x/000-003 Warnung: Geschützte Verlegung bei aktiviertem Kurzschlusstest! @ 7\mod_1267016960910_21.docx @ 51403 @ @ 1 Pay attention to the protected installation when the short circuit test is...
  • Page 68: Connection Example For Digital Inputs In Rotary Table Operating Mode

    You can achieve SIL3, Cat. 4/PL e with this switching. Pos: 40.20 /Serie 750 (WAGO-I/O-SYSTEM)/Anschließen/Anschlussbeispiele/Sonderklemmen/Anschlussbeispiele 750-066x PROFIsafe/Anschlussbeispiel 750-066x/000-003 Digitale Eingänge Betriebsart Rundtisch, Überschrift 4 + Hinweis @ 7\mod_1269875881290_21.docx @ 54637 @ 3 @ 1 7.3.2...
  • Page 69 Details about a suitable module are available in an application note. Use the application notes from WAGO! An overview for using PROFIsafe I/O modules in combination with a safe PLC is summarized in an application note. This application note is available on the Internet at www.wago.com...
  • Page 70: Commissioning

    Pos: 42 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Inbetriebnehmen - Konfigurieren - Parametrieren - Bedienen/In Betrieb nehmen - Überschrift 1 @ 4\mod_1240901452750_21.docx @ 31570 @ 1 @ 1 Commissioning Pos: 43 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/PROFIsafe in Betrieb nehmen/PROFIsafe Inbetriebnahme- und Wartungshinweise - Überschrift 2 und Hinweise @ 4\mod_1235471757078_21.docx @ 27666 @ 2 @ 1 Startup and Maintenance Instructions...
  • Page 71: Adding Or Replacing Components

    At the end of the proof test interval, the usage duration of the PROFIsafe I/O module is also reached. The PROFIsafe I/O module must then be replaced. Pos: 45 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/PROFIsafe in Betrieb nehmen/PROFIsafe Hinzufügen und Austauschen von Komponenten @ 7\mod_1272289792546_21.docx @ 55674 @ 3 @ 1 8.1.2 Adding or Replacing Components If PROFIsafe I/O modules are added to a fieldbus node (see section "Inserting and...
  • Page 72: Setting The Profisafe Address Using The Coding Switch

    To configure the PROFIsafe address through storage in the parameter data set of the I/O module, set the PROFIsafe address in the WAGO parameterization tool to the required value and save the current parameter data set to the I/O module.
  • Page 73: Parameterization Of The Profisafe I/O Module With The Wago Parameterization Tool

    Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.1 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parametrierung 75x-066x mit WAGO-I/O-CHECK 3.2 @ 5\mod_1246888298921_21.docx @ 36694 @ 233 @ 1 Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool...
  • Page 74 Confirm your entries by clicking [OK]. Then the Save WAGO safety parameter set dialog opens. Enter a name for the parameter file and select the directory in which the file is to be saved. Then click on [Save] in order save the file to the hard disk.
  • Page 75 WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar The Safety Editor provides additional services. Click the [Services] button on the System Editor toolbar. A selection menu appears with the Compare and Password menu items. Comparison of parameter data! With this function, only parameter data of the same I/O module type and iParameter set format can be compared.
  • Page 76: Offline Mode

    Confirm your entries by clicking [OK]. Then the Save WAGO safety parameter set dialog opens. Enter a name for the parameter file and select the directory in which the file is to be saved. Then click on [Save] in order save the file to the hard disk.
  • Page 77: Description Of The Call Options

    To exit the Safety Editor comparison dialog, click the [Close] button. To close the Safety Editor, click on [Exit] in the Safety Editor toolbar. Pos: 48.2 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Aufrufvarianten 75x-066x/000-003 @ 6\mod_1260793680382_21.docx @ 47081 @ 344444444 @ 1 8.3.3 Description of the Call Options The WAGO-Safety-Editor 75x 2.x can be started with different call options.
  • Page 78: Direct Start From The Operating System

    WAGO I/O CHECK. 8.3.3.2 Direct Start from the Operating System In the Windows Start menu, select the entry Programs  WAGO-Software  WAGO-I/O-CHECK 3  WAGO-Safety-Editor 75x. The Safety Editor is started in OFFLINE mode.
  • Page 79: Direct Start From The Configuration Program (Module Level Tci Conformance Class 3)

    Safety Editor. The Safety Editor is started in OFFLINE mode. Pos: 48.3 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Einstellbare Parameter 750-0661/000-003 @ 6\mod_1260795012375_21.docx @ 47084 @ 3 @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 80: Adjustable Parameters

    Commissioning WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 8.3.4 Adjustable Parameters Table 31: Adjustable Parameters Parameter Name Value Range 0 (off) / 0.2 / 0.5 / 1 / 2 / 3* / 5 / 10 / 20 / 50 / 100 /...
  • Page 81: Parameter Input Filter Time

    WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.5 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Eingangsfilterzeit 750-066x/000-003 @ 6\mod_1260795159776_21.docx @ 47096 @ 4 @ 1 8.3.4.1 Parameter Input Filter Time Configuring the input filter time changes the safe response time! If you change the Input Filter Time parameter, then the safe response time is also changed.
  • Page 82: Parameter Short-Circuit Test Ix

    Commissioning WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.7 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Kurzschlusstest 750-066x/000-003 (4 DI) @ 6\mod_1264755492944_21.docx @ 48918 @ 4 @ 1 8.3.4.2 Parameter Short-Circuit Test Ix Protect signal lines when installing!
  • Page 83: Table 34: Error Detection

    * Only if the clock outputs are connected to the digital inputs. Pos: 48.8 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Hinweis: Parameter Kurzschlusstest Ix, Verhalten im Fehlerfall ohne Leistungsausgänge @ 7\mod_1272292760831_21.docx @ 55730 @ @ 1 Behavior of the PROFIsafe I/O module in the event of a failure...
  • Page 84: Parameter Dual Channel Evaluation Ix & Ix+1

    Commissioning WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.10 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Zweikanalige Auswertung 750-66x/000-003 (4 DI) @ 6\mod_1264755544459_21.docx @ 48926 @ 4 @ 1 8.3.4.3 Parameter Dual Channel Evaluation Ix & Ix+1 The Dual channel evaluation parameter is used to switch the dual channel evaluation of the digital inputs on or off.
  • Page 85: Parameter Discrepancy Time Ix & Ix+1

    WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.12 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Diskrepanzzeit 750-66x/000-003 @ 6\mod_1260797466718_21.docx @ 47105 @ 4 @ 1 8.3.4.4 Parameter Discrepancy Time Ix & Ix+1 Do not use discrepancy time monitoring as part of the safety function!
  • Page 86 Pos: 48.13 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Hinweis: Verhalten der PROFIsafe-Busklemme bei Diskrepanzzeitfehlern ohne Leistungsausgänge @ 7\mod_1272291068909_21.docx @ 55692 @ @ 1 Behavior of the PROFIsafe I/O module during discrepancy time errors If a discrepancy error is detected by the PROFIsafe I/O module, the module then passivates all of the digital inputs.
  • Page 87 WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Behavior of the PROFIsafe I/O module during discrepancy time errors at several input pairs If a discrepancy error is detected by the PROFIsafe I/O module at several input pairs, the module passivates all of the digital inputs. Depending on the setting of...
  • Page 88: Parameter Valence Evaluation Ix & Ix+1

    Commissioning WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.15 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Valenzauswertung 750-66x/000-003 (4 DI) @ 6\mod_1264755521865_21.docx @ 48922 @ 4 @ 1 8.3.4.5 Parameter Valence Evaluation Ix & Ix+1 The Valence evaluation parameter is used for the dual channel evaluation of two digital inputs Ix &...
  • Page 89: Table 36: Equivalent Evaluation

    WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar The PROFIsafe I/O module compares the signal states of the digital inputs affected to the same values. The following table shows the possible signal states for the equivalent evaluation: Table 36: Equivalent Evaluation...
  • Page 90: Parameter Restart Inhibit Ix & Ix+1

    Commissioning WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.17 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Wiederanlaufsperre 750-066x/000-003 (4 DI) @ 7\mod_1268659691982_21.docx @ 52510 @ 4 @ 1 8.3.4.6 Parameter Restart Inhibit Ix & Ix+1 Measures required if the Restart inhibit parameter is set to "no"! If you have set the Restart inhibit parameter to "No", then if the PROFIsafe I/O...
  • Page 91: Parameter Operating Mode

    WAGO-I/O-SYSTEM 750 Commissioning 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 48.19 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/Parametrieren mit WAGO-I/O-CHECK/Parametrieren 750-66x/Parameter Betriebsart 750-66x/000-003 @ 6\mod_1260799699850_21.docx @ 47114 @ 4 @ 1 8.3.4.7 Parameter Operating Mode Evaluation of the input signal state in the "Rotary table" operating mode! If you have set the Operating mode to the "Rotary table"...
  • Page 92: Programming The Safe Plc

    WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 50 /Serie 750 (WAGO-I/O-SYSTEM)/In Betrieb nehmen/PROFIsafe in Betrieb nehmen/PROFIsafe Programmierung sichere SPS 75x-066x/000-003 @ 6\mod_1265096470091_21.docx @ 49178 @ 2333 @ 1 Programming the Safe PLC To configure the safe PLC using the PROFIsafe I/O module 753-661/000-003, the following requirements must be met: •...
  • Page 93: Profisafe I/O Module Without Ipar Functionality

    PROFIsafe I/O module in the hardware configuration environment. Then recompile the configuration and transfer it so the safe PLC. Then configure the PROFIsafe I/O module using the WAGO parameterization tool as described in the section Commissioning” > … > “Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool".
  • Page 94: Profisafe I/O Module With Ipar Functionality Without Ipar Server

    Then adjust the F parameters of the PROFIsafe I/O module by setting the F_iPar_CRC in the hardware configuration environment to the value from the WAGO parameterization tool. You have to recompile the hardware configuration and the safety program and transfer it to the safe PLC.
  • Page 95 "Error when downloading the iParam" diagnostic message first appears after about 4.5 minutes. As a remedy, adjust the iParameters of the PROFIsafe I/O module using the WAGO parameterization tool. You have to observe the listed required workflows within the respective manufacture documentation, as well as check and document all safety functions.
  • Page 96: Diagnostics

    Pos: 52 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Diagnose/Diagnose - Überschrift 1 @ 4\mod_1240831069471_21.docx @ 31372 @ 1 @ 1 Diagnostics Pos: 53.1 /Serie 750 (WAGO-I/O-SYSTEM)/Diagnose/Busklemmen/PROFIsafe-Diagnose/PROFIsafe-Diagnose 75x-066x/000-003 Einleitung FDI @ 7\mod_1272349455983_21.docx @ 55780 @ 22 @ 1 Behavior in the Event of an Error The PROFIsafe I/O module detects internal and external errors.
  • Page 97: Diagnosis Of Errors

    The PROFIsafe I/O module 753-661/000-003 can be operated on the WAGO-I/O-SYSTEM 750 fieldbus couplers specified in section “Technical Data” > … > “Communication”: Pos: 53.3 /Serie 750 (WAGO-I/O-SYSTEM)/Diagnose/Busklemmen/PROFIsafe-Diagnose/PROFIsafe-Diagnose 75x-066x/000-003 Fehlermeldungen FDI @ 7\mod_1265787182032_21.docx @ 50184 @ @ 1 Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 98: Table 38: Diagnostic Messages

    Diagnostics WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 38: Diagnostic Messages Alarm Description Diagnostic Module Diagnostics type Coding 0x0040 Group error (E) red Differing indication PROFIsafe (G) red F_Dest_Add The PROFIsafe address assigned as part of the F parameterization differs from that set Solution on the F I/O module..
  • Page 99 The internal hardware test of the F I/O module failed or the operating program is no longer running properly. Immediately Solution replace the F I/O module and return it to WAGO Kontakttechnik GmbH & Co. KG for fault analysis. Diagnostic Channel Diagnostics type...
  • Page 100 The F I/O module has taken the safe state and switched off the outputs. Immediately Solution replace the F I/O module and return it to WAGO Kontakttechnik GmbH & Co. KG for fault analysis. Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 101 WAGO-I/O-SYSTEM 750 Diagnostics 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 38: Diagnostic Messages Alarm Description Diagnostic Module Diagnostics type Coding 0x0200 Group error (E) red, Invalid indication parameterization (H) red, 1 Hz flashing iParameters The individual parameter set for the F I/O module is inconsistent.
  • Page 102 Diagnostics WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 38: Diagnostic Messages Alarm Description Diagnostic Module Diagnostics type Coding 0x0043 Invalid Group error (E) red F_WD_Time indication PROFIsafe (G) red The monitoring time for the fail-safe data Solution exchange must be set to a value greater than 0 ms.
  • Page 103: Acknowledging Error Messages

    Diagnostics 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 53.5 /Serie 750 (WAGO-I/O-SYSTEM)/Diagnose/Busklemmen/PROFIsafe-DiagnosePROFIsafe-Diagnose 75x-066x/000-003 Fehlermeldungen quittieren @ 23\mod_1436261451512_21.docx @ 185392 @ 233 @ 1 Acknowledging Error Messages When detecting an error, a message is sent by the PROFIbus I/O module to the safe PLC.
  • Page 104: Variant 1: User Acknowledgement Via "Oa_Req

    Diagnostics WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Variant 1: User Acknowledgement via “OA_Req” 9.3.1 For safe PLCs that offer access to the “OA_Req” bit in the PROFIsafe control byte, the “OA_Req” bit can be used by the safe PLC. The acknowledgement request from the error is signaled by the PROFIsafe status display element to the PROFIsafe I/O module.
  • Page 105: Variant 2: User Acknowledgement Via "Oa_Req" And "F_Ack

    WAGO-I/O-SYSTEM 750 Diagnostics 753-661/000-003 4FDI 24V PROFIsafe V2 iPar 9.3.2 Variant 2: User Acknowledgement via “OA_Req” and “F_Ack” For safe PLCs that offer the safe application no access to the “OA_Req”, only PROFIsafe communication errors can be acknowledged via the “OA_Req” bit in the PROFIsafe control byte.
  • Page 106: Service

    Pos: 55 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Service (Wartung)Service - Überschrift 1 @ 4\mod_1241771948421_21.docx @ 32830 @ 1 @ 1 Service Pos: 56 /Serie 750 (WAGO-I/O-SYSTEM)/Service/PROFIsafePROFIsafe-Busklemme austauschen @ 7\mod_1265809189196_21.docx @ 50260 @ 23344344 @ 1 10.1 Replacing a PROFIsafe I/O Module Replacing a PROFIsafe I/O module with a PROFIsafe I/O module of the same type is described in the following.
  • Page 107: I/O Module With Ipar Server Functionality

    I/O module sends a second request to the iPar server. If the process cannot be completed successfully, the replacement I/O module remains in its initial state and must be configured using the WAGO parameterization tool (see section “Commissioning” > … > “Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool”).
  • Page 108: Profisafe Address Set Using The Parameterization Tool

    PROFIsafe address, also configure the replacement I/O module using the WAGO parameterization tool (see section “Commissioning” > … > “Parameterization of the PROFIsafe I/O Module with the WAGO Parameterization Tool”). Determine the PROFIsafe address if the coding switch is set to "0"! You can use the WAGO parameterization tool to read the current PROFIsafe address from the PROFIsafe I/O module to be replaced.
  • Page 109: Use In Hazardous Environments

    Pos: 58.1 /Alle Serien (Allgemeine Module)/Einsatz in Ex-Bereichen/Einsatz in explosionsgefährdeten Bereichen - Überschrift 1 @ 3\mod_1224075191281_21.docx @ 24084 @ 1 @ 1 Use in Hazardous Environments Pos: 58.2 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Einsatzbereich Serie 750 @ 3\mod_1234272230203_21.docx @ 27500 @ @ 1 The WAGO-I/O-SYSTEM 750 (electrical equipment) is designed for use in Zone 2 hazardous areas.
  • Page 110: Marking Configuration Examples

    Pos: 58.4 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Beispielhafter Aufbau der Kennzeichnung - Überschrift 2 @ 3\mod_1224157499140_21.docx @ 24182 @ 2 @ 1 11.1 Marking Configuration Examples Pos: 58.5 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Kennzeichnung für Europa gemäß ATEX und IEC-EX - Überschrift 3 @ 3\mod_1224157620203_21.docx @ 24185 @ 3 @ 1 11.1.1 Marking for Europe According to ATEX and IEC-Ex Pos: 58.6 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Beispielbedruckung der ATEX- und IEC-Ex-zugelassenen Busklemmen gemäß...
  • Page 111: Table 39: Description Of Marking Example For Approved I/O Modules According To Atex And Iecex

    WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 39: Description of Marking Example for Approved I/O Modules According to ATEX and IECEx Printing on Text Description TÜV 07 ATEX 554086 X Approving authority and certificate numbers IECEx TUN 09.0001 X...
  • Page 112 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.8 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Beispielbedruckung der Ex-i- und IEC-Ex-i-zugelassenen Busklemmen gemäß CENELEC und IEC_2013 @ 14\mod_1360569320118_21.docx @ 111298 @ @ 1 Figure 39: Side Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx.
  • Page 113 WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 40: Description of Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx Inscription Text Description TÜV 07 ATEX 554086 X Approving authority and certificate numbers IECEx TUN 09.0001X...
  • Page 114 Use in Hazardous Environments WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 40: Description of Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx Gases Equipment group: All except mining 3(1)G Category 3 (Zone 2) equipment containing a safety...
  • Page 115: Marking For America According To Nec 500

    Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.10 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Kennzeichnung für Amerika gemäß NEC 500 - Überschrift 3 @ 3\mod_1224158423187_21.docx @ 24188 @ 3 @ 1 11.1.2 Marking for America According to NEC 500 Pos: 58.11 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Beispielbedruckung gemäß...
  • Page 116: Installation Regulations

    Use in Hazardous Environments WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.13 /Alle Serien (Allgemeine Module)/Einsatz in Ex-Bereichen/Errichtungsbestimmungen - Überschrift 2 @ 3\mod_1232453624234_21.docx @ 26370 @ 2 @ 1 11.2 Installation Regulations Pos: 58.14 /Alle Serien (Allgemeine Module)/Einsatz in Ex-Bereichen/Errichtungsbestimmungen Einleitung_2013 @ 14\mod_1360582328318_21.docx @ 111371 @ @ 1...
  • Page 117: Special Conditions For Safe Use (Atex Certificate Tüv 07 Atex 554086 X)

    Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.16 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Besondere Bedingungen für den sicheren Ex-Betrieb gem. ATEX-Zertifikat TÜV 07 ATEX 554086_X_2013_2 @ 15\mod_1368620071975_21.docx @ 119778 @ 3 @ 1 11.2.1 Special Conditions for Safe Use (ATEX Certificate TÜV 07...
  • Page 118: Special Conditions For Safe Use (Atex Certificate Tüv 12 Atex 106032 X)

    WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.18 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Besondere Bedingungen für den sicheren Ex-Betrieb gem. ATEX-Zertifikat TÜV 12 ATEX 106032x_2013_2 @ 15\mod_1368620479454_21.docx @ 119782 @ 3 @ 1 11.2.2 Special Conditions for Safe Use (ATEX Certificate TÜV 12...
  • Page 119: Special Conditions For Safe Use (Iec-Ex Certificate Tun 09.0001 X)

    Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.20 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Besondere Bedingungen für den sicheren Ex-Betrieb gem. IEC-Ex-Zertifikat TUN 09.0001 X_2013_2 @ 15\mod_1368620660911_21.docx @ 119786 @ 3 @ 1 11.2.3 Special Conditions for Safe Use (IEC-Ex Certificate TUN 09.0001 X)
  • Page 120: Special Conditions For Safe Use (Iec-Ex Certificate Iecex Tun 12.0039 X)

    WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.22 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Besondere Bedingungen für den sicheren Ex-Betrieb gem. IEC-Ex-Zertifikat TUN 12.0039 X_2013_2 @ 15\mod_1368620821493_21.docx @ 119790 @ 3 @ 1 11.2.4 Special Conditions for Safe Use (IEC-Ex Certificate IECEx TUN 12.0039 X)
  • Page 121: Special Conditions For Safe Use According To Ansi/Isa 12.12.01

    WAGO-I/O-SYSTEM 750 Use in Hazardous Environments 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 58.24 /Serie 750 (WAGO-I/O-SYSTEM)/Einsatz in Ex-Bereichen/Errichtungsbestimmungen ANSI ISA 12.12.01_2013_2 @ 15\mod_1368620942842_21.docx @ 119794 @ 3 @ 1 11.2.5 Special Conditions for Safe Use According to ANSI/ISA 12.12.01 “This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D...
  • Page 122: Appendix

    Pos: 60 /Alle Serien (Allgemeine Module)/Überschriften für alle Serien/Anhang - ZubehörAnhang - Überschrift 1 @ 4\mod_1239874070437_21.docx @ 30560 @ 1 @ 1 Appendix Pos: 61 /Serie 750 (WAGO-I/O-SYSTEM)/Anhang/PROFIsafe-F-Parameter 75x-066x/000-003 @ 4\mod_1239798364640_21.docx @ 30511 @ 2 @ 1 12.1 Overview of PROFIsafe F Parameters...
  • Page 123 WAGO-I/O-SYSTEM 750 Appendix 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 42: PROFIsafe F Parameters F Parameters Default Value Description F_Block_ID 0 / 1 The F_Block_ID parameter specifies the format of the F parameter set. If F_Block_ID has the value 0, the F_iPar_CRC parameter is not included in the F parameters and the iPar server is not used.
  • Page 124 The monitoring time can be specified in steps of 1 ms. The possible value range (50 to 10000 ms) is specified by the WAGO device description file (GSD/GDML). Manual Version 1.4.0, valid from HW/SW Version 01/02...
  • Page 125 This value switches the PROFIbus I/O module into test mode. The CRC value (iPar CRC) is displayed by the WAGO parameterization tool and must be transferred with the configuration tool of the safe PLC to the F parameter of the PROFIsafe I/O module.
  • Page 126: Profisafe Certificates

    Appendix WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 63 /Serie 750 (WAGO-I/O-SYSTEM)/Anhang/PROFIsafe-Zertifikate 75x-066x @ 4\mod_1235470780343_21.docx @ 27654 @ 2 @ 1 12.2 PROFIsafe Certificates PROFIsafe Certificates A list of PROFIsafe certificates and PDFs of the certificates are available on the "AUTOMATION Tools and Docs"...
  • Page 127: Glossary

    753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 65 /Dokumentation allgemein/Verzeichnisse/Glossar - Überschrift 1 @ 7\mod_1265811387961_21.docx @ 50272 @ 1 @ 1 Glossary Pos: 66 /Serie 750 (WAGO-I/O-SYSTEM)/Glossar/Glossar - PROFIsafe 75x-66x @ 7\mod_1265811258836_21.docx @ 50269 @ @ 1 Acknowledgement See “User acknowledgement (Operator Acknowledge (OA))”...
  • Page 128 Glossary WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Dangerous Failure Termination of the capacity of a unit to complete the required function (see also “Failure”). DC (Diagnostic Coverage) The diagnostic coverage is the decrease in probability of dangerous hardware failures that result from executing automatic diagnostics tests.
  • Page 129 Standardized mechanism for saving and restoring individual parameters (iPar) in the non-secure part of a control unit. Miniature WSB The miniature WSB marking accessories is a quick marking system (item No. 247-xxx) for WAGO connectors and I/O modules. MTTF (Mean Time To Failure Dangerous) The MTTF value specifies the mean time to a dangerous failure of a safe unit or sub-unit.
  • Page 130 Glossary WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Passivate, passivation Passivation of safe digital inputs or power outputs is performed automatically by the PROFIsafe I/O module after activation or detection of errors. Operator acknowledgement is required after passivation, so that the PROFIsafe I/O module can start.
  • Page 131 WAGO-I/O-SYSTEM 750 Glossary 753-661/000-003 4FDI 24V PROFIsafe V2 iPar PROFIsafe V2 Mode acc. IEC 61784-3-3 PROFIsafe V2 Mode – Services and protocols of the safety-oriented PROFIsafe communication profile according to PROFIBUS Guideline: PROFIsafe – Profile for Safety Technology, 2.4, March 2007.
  • Page 132 Glossary WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Safe PLC A safe PLC (Programmable Logic Controller) is a safety-oriented PLC that controls safe devices such as PROFIsafe I/O modules. Safety Function Function of a machine whose failure can lead to an immediate increase in the risk(s).
  • Page 133 (difference). WAGO Parameterization Tool The WAGO parameterization tool is required to configure the PROFIsafe I/O module. This refers to the WAGO-I/O-CHECK 3.x and WAGO Safety Editor 75x 2.x manufacturer tools (see also “WAGO-I/O-CHECK”). WAGO Safety Editor 75x 2.x The WAGO Safety Editor (SEDI) 75x 2.x is required together with the WAGO-I/O-CHECK 3.x to configure the PROFIsafe I/O module.
  • Page 134: List Of Figures

    List of Figures WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 68 /Dokumentation allgemein/Verzeichnisse/Abbildungsverzeichnis - Überschrift oG und Verzeichnis @ 3\mod_1219222916765_21.docx @ 21080 @ @ 1 List of Figures Figure 1: Mixed Operation of Safety-Related and Non-Safety-Related I/O Modules ....................16 Figure 2: PROFIsafe Layer Model ................
  • Page 135 WAGO-I/O-SYSTEM 750 List of Figures 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Figure 39: Side Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx..............112 Figure 40: Text Detail – Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx.
  • Page 136: List Of Tables

    List of Tables WAGO-I/O-SYSTEM 750 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Pos: 70 /Dokumentation allgemein/Verzeichnisse/Tabellenverzeichnis - Überschrift oG und Verzeichnis @ 3\mod_1219222958703_21.docx @ 21084 @ @ 1 List of Tables Table 1: Number Notation ..................11 Table 2: Font Conventions ..................11 Table 3: Legend for the iPar Server Figure ............
  • Page 137 WAGO-I/O-SYSTEM 750 List of Tables 753-661/000-003 4FDI 24V PROFIsafe V2 iPar Table 40: Description of Marking Example for Approved Ex i I/O Modules According to ATEX and IECEx ..............113 Table 41: Description of Marking Example for Approved I/O Modules According to NEC 500................
  • Page 138 Pos: 72 /Dokumentation allgemein/Einband/Einband Handbuch - Rückseite 2015 @ 9\mod_1285229376516_21.docx @ 64944 @ @ 1 WAGO Kontakttechnik GmbH & Co. KG Postfach 2880 • D-32385 Minden Hansastraße 27 • D-32423 Minden Phone: 05 71/8 87 – 0 Fax: 05 71/8 87 – 1 69 E-Mail: info@wago.com...

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