Table of Contents
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Section
4.14 Installing the Light Curtain System............................................................................. 4-31
4.14.1 Light Curtain Installation .............................................................................. 4-31
4.14.2 Installing the Light Curtain Cable ................................................................. 4-32
4.15 Installing the Operator Station .................................................................................... 4-33
4.15.1 Connecting the Operator Station ................................................................... 4-33
4.16 Connecting the Power................................................................................................. 4-34
4.17 System Check - Before System Power Up.................................................................. 4-35
4.18 System Power Up ....................................................................................................... 4-35
4.19 Light Curtain Alignment/Fence Anchoring.................................................................. 4-35
4.19.1 Light Curtain Alignment ................................................................................ 4-35
4.19.2 Anchor Light Curtain Walls ........................................................................... 4-35
4.19.3 Installing the Swingarm Guards .................................................................... 4-36
4.20 System Check - After Power Up ................................................................................. 4-37
4.21 Installing the Tooling and Fixtures.............................................................................. 4-38
5
5.1
Programming................................................................................................................ 5-1
5.1.1
5.1.2
5.1.3
5.1.4
5.2
Daily Operation ............................................................................................................. 5-7
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.3
System Recovery ........................................................................................................ 5-10
5.3.1
5.3.2
5.3.3
5.3.4
6
6.1
Maintenance/Troubleshooting ...................................................................................... 6-1
6.1.1
MOTO MAN
I/O Assignment ............................................................................................... 5-2
Sweeping the Positioner ................................................................................. 5-4
Rotating the Headstock ................................................................................... 5-4
Programming Specific Jobs ............................................................................ 5-5
Start-Up .......................................................................................................... 5-7
Safety Circuit Check ....................................................................................... 5-8
Robot Safe (Cube 23 and Cube 24) Position .................................................. 5-8
Selecting Weld Job (Initial Setup Only) .......................................................... 5-9
Starting the Master Job ................................................................................... 5-9
Perform Operation Cycle ................................................................................. 5-9
Shutdown ..................................................................................................... 5-10
Alarms and Errors ......................................................................................... 5-10
E-STOP Recovery ......................................................................................... 5-11
Shock Sensor Recovery ................................................................................ 5-12
Using the Brake Release ............................................................................... 5-13
Periodic Maintenance ..................................................................................... 6-1
iii
ArcWorld IV-6200 XHD DR2C System Manual
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