YASKAWA Motoman ArcWorld IV-6200 XHD DR2C Manuals

Manuals and User Guides for YASKAWA Motoman ArcWorld IV-6200 XHD DR2C. We have 1 YASKAWA Motoman ArcWorld IV-6200 XHD DR2C manual available for free PDF download: System Manual

YASKAWA Motoman ArcWorld IV-6200 XHD DR2C System Manual

YASKAWA Motoman ArcWorld IV-6200 XHD DR2C System Manual (92 pages)

XRC 2001 Controller, For UP-Series Robots

Brand: YASKAWA | Category: Robotics | Size: 2 MB

Table of Contents

Table of Contents
3
Section Page

4
- List of Figures
  6
1 Introduction

9
- About this Document
  9
- System Overview
  10
  - Figure 1-1 System Layout
    10
  - Major Components
    11
  - Optional Equipment
    11
  - System Layout
    11
  - Customer Service Information
    12
  - Reference to Other Documentation
    12
2 Safety

13
- Introduction
  13
- Standard Conventions
  14
- General Safeguarding Tips
  15
- Mechanical Safety Devices
  15
- Installation Safety
  16
- Programming Safety
  16
- Operation Safety
  17
- Maintenance Safety
  18
3 Equipment Description

19
- UP-Series Robot Description
  19
- DR2C XRC 2001 Controllers - R1 and R2
  19
  - Figure 3-1 DR2C XRC 2001 Controller - R1 and R2
    19
  - Figure 3-2 External Axis Cabinet Components
    20
  - Top-Mount External Axis Cabinet
    20
  - Figure 3-3 XRC 2001 Playback Panel
    21
  - Playback Panel
    21
  - Figure 3-4 Programming Pendant
    22
  - Programming Pendant
    22
  - Figure 3-5 RS-232C Serial Port
    24
  - Figure 3-6 Enable Switch
    24
  - Brake Release
    25
  - Figure 3-7 Operator Station Control Panel
    25
  - Operator Station
    25
  - MRM2-750 S3X Positioner
    27
    
    Welding Ground System
    28
    
    Locking Pins
    28
    
    Arc Shield
    28
  - Welding Equipment
    29
    
    Wire Feeder
    29
    
    GMAW Torch
    29
    
    Torch Mount
    29
    
    Power Sources
    30
    
    Figure 3-8 Available Power Sources
    30
  - Safety Features
    31
    
    Service Disconnect Switches
    31
    
    Figure 3-9 Service Disconnect Locations
    31
    
    Arc Screens
    32
    
    Fencing
    32
    
    Safety Light Curtains
    32
    
    ENABLE Switch
    32
    
    Interlocked Cell Door
    33
    
    Interference Cubes
    33
    
    Brake Release
    33
    
    Emergency Stops (E-STOPS)
    34
4 Installation

35
- Materials Required
  35
5 Operation

73
- Programming
  73
  - I/O Assignment
    74
  - Table 5-1 XRC 2001 User Inputs
    74
  - Table 5-2 XRC 2001 User Outputs
    75
  - Sweeping the Positioner
    76
  - Rotating the Headstock
    76
  - Programming Specific Jobs
    77
  - Daily Operation
    79
    
    Start-Up
    79
    
    Safety Circuit Check
    80
    
    Robot Safe (Cube 23 and Cube 24) Position
    80
    
    Selecting Weld Job (Initial Setup Only)
    81
    
    Starting the Master Job
    81
    
    Perform Operation Cycle
    81
    
    Shutdown
    82
  - System Recovery
    82
    
    Alarms and Errors
    82
    
    E-STOP Recovery
    83
    
    Table 5-3 User Messages
    83
    
    Table 5-4 Alarm Messages
    83
    
    Shock Sensor Recovery
    84
    
    Using the Brake Release
    85
6 Maintenance

87
- Maintenance/Troubleshooting
  87
  - Periodic Maintenance
    87
  - Table 6-1 Periodic Maintenance
    87
- Index
  89

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