Section Page - YASKAWA Motoman ArcWorld IV-6200 XHD DR2C System Manual

Xrc 2001 controller, for up-series robots
Table of Contents

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Section
3.6.4
3.6.5
3.6.6
3.6.7
3.6.8
3.6.9
4
4.1
Materials Required........................................................................................................ 4-1
4.1.1
4.1.2
4.1.3
4.2
Site Preparation ............................................................................................................ 4-3
4.3
Shipment Inspection ..................................................................................................... 4-4
4.4
Steps for Installation ..................................................................................................... 4-4
4.5
Shipping/Leveling Bolts ............................................................................................... 4-4
4.6
Installing the Positioner ................................................................................................ 4-5
4.6.1
4.6.2
4.6.3
4.7
Installing the Robot Common Base............................................................................... 4-7
4.7.1
4.8
Installing the Programming Platforms ........................................................................ 4-10
4.9
Installing the Auxiliary Equipment Common Base ...................................................... 4-11
4.10 Connecting the Cables................................................................................................ 4-13
4.10.1 Cable Routing ............................................................................................... 4-13
4.10.2 Connecting the Earth Ground ........................................................................ 4-13
4.10.3 Connecting the Programming Pendant Cable ............................................... 4-14
4.10.4 Connecting the Welding Cables .................................................................... 4-14
4.10.5 Connecting the Positioner Air Line ............................................................... 4-16
4.10.6 Connecting the Robot Cables ....................................................................... 4-16
4.10.7 Connecting the Positioner Cables ................................................................. 4-18
4.11 Installing the Fence..................................................................................................... 4-19
4.11.1 Unpacking .................................................................................................... 4-19
4.11.2 Fence Wall Identification ............................................................................... 4-19
4.11.3 Locate Special Fence Posts .......................................................................... 4-20
4.11.4 Installing Left Side of Fence .......................................................................... 4-20
4.11.5 Anchor Remaining Fence to Floor - Left Side ............................................... 4-24
4.11.6 Installing Right Side of Fence ....................................................................... 4-25
4.11.7 Anchor Remaining Fence to Floor - Right Side ............................................ 4-29
4.12 Installing the Cell Door ............................................................................................... 4-29
4.13 Installing the Arc Curtains .......................................................................................... 4-30
ArcWorld IV-6200 XHD DR2C System Manual
Safety Light Curtains .................................................................................... 3-14
ENABLE Switch ............................................................................................. 3-14
Interlocked Cell Door .................................................................................... 3-15
Interference Cubes ........................................................................................ 3-15
Brake Release ............................................................................................... 3-15
Emergency Stops (E-STOPS) ........................................................................ 3-16
Customer-Supplied Items ............................................................................... 4-1
List of Tools .................................................................................................... 4-1
Cell Components ............................................................................................ 4-2
Unpacking the Positioner ................................................................................ 4-5
Removing the Positioner Shipping Brackets ................................................... 4-5
Positioner Leveling ......................................................................................... 4-6
Removing the Robot Shipping Brackets - UP20/UP20-6 ............................... 4-9
ii
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MOTO MAN

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