YASKAWA DX200 Operator's Manual
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YASKAWA DX200 Operator's Manual

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See also: Operator's Manual , Instruction Manual
DX200 OPTIONS
OPERATOR'S MANUAL
FOR WELDCOM FUNCTION:
ARC WELDING/DIGITAL I/F FUNCTION
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
The DX200 operator's manuals above correspond to specific usage. Be sure to use the appropriate manual.
Part Number:
169861-1CD
Revision:
2
MANUAL NO.
HW1482771
3
1 of 75

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Summary of Contents for YASKAWA DX200

  • Page 1 MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. Part Number: 169861-1CD Revision: MANUAL NO. HW1482771...
  • Page 2 YASKAWA customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of YASKAWA and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for...
  • Page 3 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 4 ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved YASKAWA training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
  • Page 5 Failure to observe this caution may result in electric shock or injury. • For disassembly or repair, contact your YASKAWA representative. • Do not remove the motor, and do not release the brake. Failure to observe these safety precautions may result in death or serious injury from unexpected turning of the manipulator's arm.
  • Page 6 Before operating the manipulator, check that servo power is turned OFF when the emergency stop buttons on the front door of the DX200 and programming pendant are pressed. When the servo power is turned OFF, the SERVO ON LED on the programming pendant is turned OFF.
  • Page 7 – Check for problems in manipulator movement. – Check for damage to insulation and sheathing of external wires. • Always return the programming pendant to the hook on the DX200 cabinet after use. The programming pendant can be damaged if it is left in the manipulator’s work area, on the floor, or near fixtures.
  • Page 8 169861-1CD Description of the Operation Procedure Weldcom Function: Arc Welding Digital I/F Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character Keys The keys which have characters printed on Pendant them are denoted with [ ]. ex.
  • Page 9 169861-1CD Safeguarding Tips Weldcom Function: Arc Welding Digital I/F Safeguarding Tips All operators, programmers, maintenance personnel, supervisors, and anyone working near the system must become familiar with the operation of this equipment. All personnel involved with the operation of the equipment must understand potential dangers of operation.
  • Page 10 Do not make any modifications to the controller unit. Making any changes without the written permission from YASKAWA will void the warranty. • Some operations require a standard passwords and some require special passwords.
  • Page 11 It is important that users operate the equipment in accordance with this instruction manual and any additional information which may be provided by YASKAWA. Address any questions regarding the safe and proper operation of the equipment to YASKAWA Customer Support.
  • Page 12 Welding Digital I/F system, please contact YASKAWA Customer Support at the following 24-hour telephone number: (937) 847-3200 For routine technical inquiries, you can also contact YASKAWA Customer Support at the following e-mail address: techsupport@motoman.com When using e-mail to contact YASKAWA Customer Support, please provide a detailed description of your issue, along with complete contact information.

  • Page 13: Table Of Contents

    2.3.1 Removing Unnecessary EW Board ..............2-2 2.3.2 Station Number when EW Board is Left ............... 2-2 2.4 Connection of Welding Power Source and DX200 ............2-3 2.4.1 Standard Connection.................... 2-3 2.4.2 When Connecting to DX200 the Multiple Welding Power Sources of Digital Interfaces and also Other Devices with Data Transmission Function using Ethernet Function..........
  • Page 14 169861-1CD Table of Contents Weldcom Function: Arc Welding Digital I/F 3.6 MOTOWELD Type: Operation of Maintenance Window............ 3-7 3.7 MOTOWELD Type: Operation of Welder Parameter Window ........... 3-8 3.8 FroniusTPS Type: Operation of Top Window ..............3-9 3.9 FroniusTPS Type: Operation of Program No. setting Window ........3-10 3.10 FroniusTPS Type: Operation of Param.

  • Page 15: Functional Overview

    The WELDCOM function serves as a digital interface that communicates via Ethernet with an arc welding power source. The function provides high data rate transmission between DX200 and the welding power source, enables the welding power source parameter to be set from the programming pendant, and monitors graphically welding current and voltage during welding.
  • Page 16 169861-1CD Functional Overview Weldcom Function: Arc 1.1 Overview Welding Digital I/F  TCP Speed Function This is the function only for TPS4000 CMT (Not available for MOTOWELD EL350-AJ2E), welding with bead leg length kept constant by changing the feeding rate according to the welding speed. (NOTE) •...

  • Page 17: Setup

    DX200 System Software Upgrade The WELDCOM function is incorporated into the system software version, DN1.00.00()-00 or later. If DX200 has a version of earlier than DN1.00 installed, upgrade the version by following the procedure below. DX200 with DN1.00.00()-00 or later does not need to be upgraded.

  • Page 18: Setting And Confirmation Of Hardware Configuration

    Replacing welding power source of analog interface with that of digital interface  Remove the actual EW board, which will be unnecessary. (The station number of the virtual EW module is set at the time of configuration.) X100 DX200 YEW01 Welder1 Digital I/F Station Number: 01...

  • Page 19: Connection Of Welding Power Source And Dx200

    • In [OPTION FUNCTION - WELDCOM FUNC.], set Arc 1 to digital interface. Connection of Welding Power Source and DX200 2.4.1 Standard Connection (When connecting one welding power source of digital interface to DX200) • Connect a LAN cable to YCP01 for LAN (CN104). CAUTION •...

  • Page 20: When Connecting To Dx200 The Multiple Welding Power Sources Of Digital Interfaces And Also Other Devices With Data Transmission Function Using Ethernet Function

    Weldcom Function: Arc 2.4 Connection of Welding Power Source and DX200 Welding Digital I/F 2.4.2 When Connecting to DX200 the Multiple Welding Power Sources of Digital Interfaces and also Other Devices with Data Transmission Function using Ethernet Function As shown in the following figure, connect the LAN cable to YCP21 for LAN (CN104) using a switching hub.

  • Page 21: System Configuration

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F System Configuration The following figure illustrates the configuration procedure outline. The following and later pages explain the detailed procedure of each setting. Note that the initialization processing after system upgrade is omitted. Start Did you upgrade system software?

  • Page 22: I/O Module Setting Check After Changing Ew Board Station Number Setting

    I/O module setting. The setting changes must be recognized with [Setting] in the maintenance mode. 1. Start the DX200 while pressing [MAIN MENU] – Start the DX200 in maintenance mode. 2. Select {SYSTEM} → {SECURITY} → “MANAGEMENT MODE”.

  • Page 23: Setting Of Optional Function "Weldcom Function

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F 1. Select {SYSTEM} → {SETUP} → {OPTION FUNCTION}, and then “DETAIL” of “NETWORK”. 2. Change the setting of “DEVICE” from “NOT USED” to “Ethernet”, and select “DETAIL” of “HOST SETUP”. –...
  • Page 24 * If “WELDCOM FUNC. (...)” is not displayed, the system software version may be old (earlier than DN1.00.00-00) or the function parameter may be disabled. Contact your YASKAWA representative. 2. The WELDER SETUP window appears. When multiple applications (welders) are set, you can navigate among welder numbers with the upper or lower cursor.

  • Page 25: Detailed Setting Of Welding Power Source

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F 4. After specifying the digital interface above, pressing the [ENTER] displays the confirmation dialog for initializing the related files. Select {Yes} to confirm the initialization. 2.5.4 Detailed Setting of Welding Power Source After setting the digital interface in the WELDER SETUP window and initializing the related files, “Type”...
  • Page 26 169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F <Fronius TPS type> <Fronius TPSi type> *HTTP POWER SOURCE IP ADDRESS: – Set the IP address to be used to obtain the welding type database from TPSi. (For the IP address for HTTP communication, check at the TPSi side.) HW1482771 2-10...

  • Page 27: I/O Module Setting Check After Adding Virtual Ew Module

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F 3. A confirmation dialog box appears. Select {YES}. 2.5.5 I/O Module Setting Check after Adding Virtual EW Module Once the digital interface setting is confirmed, the virtual EW module VEW01 is added as an I/O module.

  • Page 28: Setting Of Optional Function "Motoplus Function" (When Welder Is Froniustpsi)

    2.5 System Configuration Welding Digital I/F 4. The window goes back to OPTION FUNCTION window. The DX200 setup is now completed. Turn OFF the main power and restart the system in normal mode. 2.5.6 Setting of Optional Function “MotoPlus Function”...

  • Page 29: Loading Of Motoplus Application (When Welder Is Froniustpsi)

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F 2. Press [ENTER] to confirm the setting. A confirmation dialog box appears. Select {YES}. 2.5.7 Loading of MotoPlus Application (When Welder is FroniusTPSi) Load FroniusTPSi and a MotoPlus application for communication. 1.

  • Page 30: Setting Of Parameter (When Welder Is Froniustpsi)

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F Press [ENTER] to confirm the setting. A confirmation dialog box appears. Select {YES}. 2.5.8 Setting of Parameter (When Welder is FroniusTPSi) When the welder is FroniusTPSi, the following parameters should be set. Parameter Initial value Name...

  • Page 31: Optional Parameters For Froniustps

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F Parameter Initial value Name AxP103 AxP104 TPSi IP address for HTTP communication AxP105 AxP106 Set the IP address to be used to obtain the welding type database from TPSi. (For the IP address for HTTP communication, check at the TPSi side.) Example: When the IP address is “192.168.255.211”;...

  • Page 32: Optional Parameter For Froniustpsi

    169861-1CD Setup Weldcom Function: Arc 2.5 System Configuration Welding Digital I/F Parameter Name -RS380 Timeout lifecycle of welder Unit:10 ms Range: 5 (50 ms) - 30 (300 ms) If it is out of range, 100 ms will be set (initial setting). 2.5.10 Optional Parameter for FroniusTPSi Parameter Name...

  • Page 33: Operation Of Welding Condition File Edit Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.1 Overview Welding Digital I/F Operation of Welding Condition File Edit Window Overview The WELDCOM function can set and obtain the parameter of the welding power source in the edit window of an arc start condition file or an arc end condition file.

  • Page 34: Motoweld Type: Operation Of Top Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.3 MOTOWELD Type: Operation of Top Window Welding Digital I/F MOTOWELD Type: Operation of Top Window 1. Display {OTHER} tab of the welding condition file to specify the number of a weld user file to be used. 2.

  • Page 35: Motoweld Type: Operation Of Weld Type Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.4 MOTOWELD Type: Operation of Weld type Window Welding Digital I/F MOTOWELD Type: Operation of Weld type Window 1. At the top window, select a weld user file, and select {Weld type}. 2.

  • Page 36: Motoweld Type: Operation Of Customize Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.5 MOTOWELD Type: Operation of Customize Window Welding Digital I/F MOTOWELD Type: Operation of Customize Window 1. At the top window, select {Customize}. – Change the parameter of the weld user file selected. 2.
  • Page 37 169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.5 MOTOWELD Type: Operation of Customize Window Welding Digital I/F –【Case : Selected weld type is “Pulse”.】 4. Select {End}. – Change the parameter. For details on the parameters, see the user manual of the welding power source.
  • Page 38 169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.5 MOTOWELD Type: Operation of Customize Window Welding Digital I/F 6. Select {HAWC}. – Change the parameter. For details on the parameters, see the user manual of the welding power source. 7.

  • Page 39: Motoweld Type: Operation Of Maintenance Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.6 MOTOWELD Type: Operation of Maintenance Window Welding Digital I/F MOTOWELD Type: Operation of Maintenance Window 1. At the top window, select {Maintenance} button. 2. Select {Maintenance}. (1) “Welder update” : Update Welder’s data.

  • Page 40: Motoweld Type: Operation Of Welder Parameter Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.7 MOTOWELD Type: Operation of Welder Parameter Window Welding Digital I/F MOTOWELD Type: Operation of Welder Parameter Window 1. At the top window, select {Welder prm.}. 2. Select {Gas/Wire}. –...

  • Page 41: Froniustps Type: Operation Of Top Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.8 FroniusTPS Type: Operation of Top Window Welding Digital I/F FroniusTPS Type: Operation of Top Window 1. Display {OTHER} tab of the welding condition file to specify the number of a weld user file to be used. 2.

  • Page 42: Froniustps Type: Operation Of Program No. Setting Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.9 FroniusTPS Type: Operation of Program No. setting Window Welding Digital I/F FroniusTPS Type: Operation of Program No. setting Window 1. At the top window, select a weld user file, and select {Program No. setting}.

  • Page 43: Froniustps Type: Operation Of Param. Setting Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.10 FroniusTPS Type: Operation of Param. setting Window Welding Digital I/F 3.10 FroniusTPS Type: Operation of Param. setting Window 1. At the top window, select {Param. setting}. – Change the parameter of the weld user file selected. 2.

  • Page 44: Froniustpsi Type: Operation Of Top Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.11 FroniusTPSi Type: Operation of Top Window Welding Digital I/F 3.11 FroniusTPSi Type: Operation of Top Window 1. Display {OTHER} tab of the welding condition file, and then press {Welder setting}.

  • Page 45: Froniustpsi Type: Operation Of Select Synergic Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.12 FroniusTPSi Type: Operation of Select Synergic Window Welding Digital I/F 3.12 FroniusTPSi Type: Operation of Select Synergic Window 1. At the top window, select a weld user file, and then select {Select Synergic}. 2.

  • Page 46: Froniustpsi Type: Operation Of Weld Parameter Setting Window

    169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.13 FroniusTPSi Type: Operation of Weld Parameter Setting Window Welding Digital I/F 3.13 FroniusTPSi Type: Operation of Weld Parameter Setting Window 1. At the top window, select {Set Parameter}. –...
  • Page 47 169861-1CD Operation of Welding Condition File Edit Window Weldcom Function: Arc 3.13 FroniusTPSi Type: Operation of Weld Parameter Setting Window Welding Digital I/F Inching speed: Wire feeding speed in perform inching manually by the operator. 4. Select {Synchro Pulse}. Changes the welding parameters for changing the feeding rate or arc length in low-cycle pulses at the time of welding.

  • Page 48: Job Preparation For Welding

    169861-1CD Job Preparation for Welding Weldcom Function: Arc 4.1 Job Preparation for Welding Welding Digital I/F Job Preparation for Welding Job Preparation for Welding 1. Select {Job} under the main menu to create a job. 2. Select {INFORM} → {DEVICE}, and then select {ARCON}, {ARCSET}, and {ARCOF}.
  • Page 49 169861-1CD Job Preparation for Welding Weldcom Function: Arc 4.1 Job Preparation for Welding Welding Digital I/F 3. When using a FroniusTPS-type welding power source, edit the welding condition file so that the conditions are specified by using the following physical quantity, not by welding current instruction or welding voltage instruction.
  • Page 50 169861-1CD Job Preparation for Welding Weldcom Function: Arc 4.1 Job Preparation for Welding Welding Digital I/F 4. When using a FroniusTPSi-type welding power source, edit the welding condition file so that the conditions are specified by using the following physical quantity, not by welding current instruction or welding voltage instruction.

  • Page 51: Alarm And Error

    169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm and Error Alarm Alarm Alarm Meaning Remedy Name Code no Prg Select a pre-programmed program Sub code[1**] shows the error code of Confirm the Fronius's manual Fronius power source 1 :main error code ** :sub error code Allow the machine to cool...
  • Page 52 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Allow the machine to cool Sub code[9**] shows the error code of Confirm the Fronius's manual Fronius power source 9 :main error code ** :sub error code Allow the machine to cool Sub code[10**] shows the error code of...
  • Page 53 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code ErrbPS Update firmware, otherwise change Sub code[18**] shows the error code of the UST board or otherwise change Fronius power source the BPS board 18 :main error code Confirm the Fronius's manual ** :sub error code...
  • Page 54 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Err26.x Check whether the CfgMem has Sub code[26**] shows the error code of good contact to the connecting Fronius power source cables and in the plug. 26 :main error code Re-crimp if necessary.
  • Page 55 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Errtf7 Change the UST board Sub code[34**] shows the error code of Confirm the Fronius's manual Fronius power source 34 :main error code ** :sub error code DSP KL Update firmware, otherwise change...
  • Page 56 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code unknown OR NOT IN USE Sub code[43**] shows the error code of Confirm the Fronius's manual Fronius power source 43 :main error code ** :sub error code unknown OR NOT IN USE...
  • Page 57 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Err052 Mains voltage too high or NT 24 Sub code[52**] shows the error code of defective Fronius power source Confirm the Fronius's manual 52 :main error code ** :sub error code ErrPE...
  • Page 58 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Err060 Confirm the Fronius's manual Sub code[60**] shows the error code of Fronius power source 60 :main error code ** :sub error code ErrArc Confirm the Fronius's manual Sub code[61**] shows the error code of...
  • Page 59 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Err069 New welding start Sub code[69**] shows the error code of Confirm the Fronius's manual Fronius power source 69 :main error code ** :sub error code Err70 Check gas...
  • Page 60 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code E-Stop Close the Safety circuit and activate Sub code[78**] shows the error code of the Error reset Fronius power source Confirm the Fronius's manual 78 :main error code ** :sub error code ErrU0...
  • Page 61 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code unknown OR NOT IN USE Sub code[87**] shows the error code of Confirm the Fronius's manual Fronius power source 87 :main error code ** :sub error code unknown OR NOT IN USE...
  • Page 62 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code unknown OR NOT IN USE Sub code[96**] shows the error code of Confirm the Fronius's manual Fronius power source 96 :main error code ** :sub error code unknown OR NOT IN USE...
  • Page 63 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Err105 Update firmware, otherwise change Sub code[105**] shows the error code of the UST board Fronius power source Confirm the Fronius's manual 105 :main error code ** :sub error code STKOVL...
  • Page 64 Sub Code: MOTOWELD's Err Code. (1)Check if the output cable is short- INPUT OVER- circuited or grounded. CURRENT (2) The power circuit may be broken . Contact your YASKAWA representative. 4243 MOTOWELD Sub Code: MOTOWELD's Err Code. Confirm the following content.
  • Page 65 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code Sub Code: MOTOWELD's Err Code. (1)Check the ambient temperature (40 degrees centigrade or less) and operational ratio (60%). (2) Check if there are dust, dirt, and clogging on the dust protective filter.
  • Page 66 DIGITAL I/F FILE# ERROR 4252 MOTOWELD Sub Code: MOTOWELD's Err Code. Replace the main board {Pr (MB) - DIGITAL I/F 024}. Contact your Yaskawa CHIP ERROR representative. 4253 MOTOWELD Sub Code: MOTOWELD's Err Code. The setting of hardware or software MACHINE may be not performed correctly.
  • Page 67 CURRENT excessively. 4260 MOTOWELD Sub Code: MOTOWELD's Err Code. The board may be broken. Contact CPU ERROR1 your YASKAWA representative. 4261 MOTOWELD Sub Code: MOTOWELD's Err Code. The board may be broken. Contact CPU ERROR2 your YASKAWA representative. 4262 MOTOWELD Sub Code: MOTOWELD's Err Code.
  • Page 68 (See the manual of MOTOWELD section 4.2.10 “System Reset”) If the error occurs again, the board may be broken. Contact your YASKAWA representative. 4267 MOTOWELD Sub Code: MOTOWELD's Err Code. The data may not have been MEMORY...
  • Page 69 (6) When the AC unit used, please make sure that the power of the AC unit is turned on. 4272 MOTOWELD Sub Code: MOTOWELD's Err Code. Contact your YASKAWA SAFTY- representative. CIRCUIT ERROR 4273 MOTOWELD Sub Code: MOTOWELD's Err Code.
  • Page 70 MOTOWELD Sub Code: MOTOWELD's Err Code. (1)Check that short-circuit or the MOMENTARY earth grounded of the output cable. OVER-CURR (2)May be power circuit broken. Contact your YASKAWA representative. 4280 MOTOWELD Sub Code: MOTOWELD's Err Code. Contact your YASKAWA OVER- representative.
  • Page 71 The version information of the PLD on Replace the main board (Service the main board Pr(MB) is wrong. parts code: UNIT-Pr (MB)-030). Contact your YASKAWA representative. The version of the firmware of front Replace the main board (Service panel is not suitable for the software of parts code: UNIT-Pr (MB)-030).
  • Page 72 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code 4287 SHORTCIRUI The count of short circuit is largely (1) Check that setting current is not T COUNT decreased.(The bead NG). too high. OVER (BEAD (2) Check that range set in C parameter C62 is not too narrow.
  • Page 73 169861-1CD Alarm and Error Weldcom Function: Arc 5.1 Alarm Welding Digital I/F Alarm Alarm Meaning Remedy Name Code 4289 SERVO PACK SERVO PACK ALARM (EAGL) (1) A.720: Overload (maximum ALARM continuous) (EAGL) Check to that the wire is not strike the material.

  • Page 74: Error

    169861-1CD Alarm and Error Weldcom Function: Arc 5.2 Error Welding Digital I/F Error Error No. Message Cause Remedy 1110 TPS: SELECTED A welding program unprepared for Select again a welding program. UNREGISTERED the welding power source was PROGRAM selected. 1111 TPS: FEEDING A wire was clogged or so in the The most problems automatically...
  • Page 75 ARC WELDING/DIGITAL I/F FUNCTION HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...

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