Fuji Xerox DocuPrint CM305 df Service Manual
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Fuji Xerox DocuPrint CM305 df Service Manual

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Table of Contents

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DocuPrint CM305 df
Service Manual 1st Edition

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Pat
February 10, 2025

DocuPrint CM305 df Error Code 062-360

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1 comments:
Mr. Anderson
May 14, 2025

Error Code 062-360 on the Fuji Xerox DocuPrint CM305 df indicates a "Carriage home position error." The recommended action is to restart the printer.

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Summary of Contents for Fuji Xerox DocuPrint CM305 df

  • Page 1 DocuPrint CM305 df Service Manual 1st Edition...
  • Page 3 • This service manual covers the following models • Revision and Modification Information FUJI XEROX Co. Ltd. Color Laser Printer When design changes or revisions relating to DocuPrint CM305 df this service manual occur, the overseas technical information or overseas service •...
  • Page 4 Company Name Department Name Telephone No. Full Name Employee No.
  • Page 5 Preface Getting to know the Service Manual How to use the Service Manual Terms and Symbols Abbreviations Chapter 1 Service Call Procedure Chapter 2 Troubleshooting Chapter 3 Image Quality Troubleshooting Chapter 4 Disassembly / Assembly and Adjustments Chapter 5 Parts List Chapter 6 General Chapter 7 Wiring Data Chapter 8 Accessories (Not yet issued)
  • Page 7 Preface...

  • Page 9: Table Of Contents

    Preface Table of Contents Table of Contents Getting to know the Service Manual .............. Preface-1 How to use the Service Manual ..............Preface-1 Contents of Manual ......................Preface-1 Information on Updating ....................Preface-2 Terms and Symbols ..................Preface-3 Abbreviations ....................Preface-4...

  • Page 11: Getting To Know The Service Manual

    How to use the Service Manual This manual describes the standard procedures for the servicing of the DocuPrint CM305 df. Refer to Chapter 1 Service Call Procedure for efficient and effective servicing during maintenance calls. 2.1 Contents of Manual •...

  • Page 12: Information On Updating

    BSD (Undescribed) Connection Wiring Diagram Interconnection Wiring Diagram of Parts Chapter 9 Installation This chapter contains the Installation procedure of the DocuPrint CM305 df. Installation Removal (Undescribed) Chapter 10 Machine Overview This chapter gives an overview of the functions of the main components of DocuPrint CM305 Information on Updating This manual will be revised and sent to each customer engineer as specified below.

  • Page 13: Terms And Symbols

    It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.

  • Page 14: Abbreviations

    Introduction 4. Abbreviations Abbreviations Abbreviations This manual contains abbreviations that are specific to this manual, as well as general abbreviations, which include: Automatic Density Control Mag. Roll Machine Control Unit Analog Ground Marks On Belt Auto Paper Select Motor Auto Registration Control Multi Sheet Inserter ASSY Assembly...
  • Page 15 Chapter 1 Service Call Procedure...
  • Page 17 Chapter 1 Service Call Procedure Chapter 1 Service Call Procedure CONTENTS 1.1 Before Starting the Servicing ..................1-1 1.1.1 Safety ............................. 1-1 1.1.2 Notes on the Handling of Customer Information ..............1-3 1.1.3 Other Things to Note ......................1-4 1.2 Servicing Call Procedure ..................1-5 1.3 Detailed Contents of the Service Call ...............1-6 1.3.1 TRIM Servicing Procedure .....................

  • Page 19: Before Starting The Servicing

    Chapter 1 Service Call Procedure Before Starting the Servicing 1.1.1 Safety To prevent any accident that may occur during maintenance servicing, any WARNING or CAUTION regarding the servicing must be strictly observed. Do not perform any hazardous operation. 1. Power Supply To prevent electrical shocks, burns, or injury, etc., be sure to switch OFF the machine and disconnect the plug before starting the maintenance servicing.
  • Page 20 Chapter 1 Service Call Procedure 10.Lithium battery Lithium battery is used in the following component. • PWBA ESS AIO (PL8.1.2) CAUTION If not replaced properly , the battery can explode. Dispose of the old battery according to the instructions. 11. Other Safety Precautions For safety, you should also pay attention to precautions other than the above 1 to 10 items.

  • Page 21: Notes On The Handling Of Customer Information

    Chapter 1 Service Call Procedure 1.1.2 Notes on the Handling of Customer Information 1. Handling electronic customer information such as copy/print/received Fax samples (paper information) and log files (activity report, etc.). When taking samples back to your base for the purpose of investigation/analysis, obtain consent from the customer without fail.

  • Page 22: Other Things To Note

    Record the service details and the consumables and parts replaced at visit in the Machine Service Log. DocuPrint CM305 df weighs 29.6kg. Always have 2 or more people available to move the printer. Refer to the Installation Procedures for details.

  • Page 23: Servicing Call Procedure

    Chapter 1 Service Call Procedure Servicing Call Procedure 1. Ask the operator(s) about the machine condition. 2. Record the billing meter readings. Initial Actions 3. Inspect any printing error, then check the machine. 4. Check the Service Log. 1. Troubleshoot. 2.

  • Page 24: Detailed Contents Of The Service Call

    Chapter 1 Service Call Procedure Detailed Contents of the Service Call TRIM Servicing for DocuPrint CM305 df is performed in all SM/UM to maintain the performance of the machine. Independent visits for TRIM Servicing does not take place. 1.3.1 TRIM Servicing Procedure 1.

  • Page 25: Trim Check List

    Chapter 1 Service Call Procedure 1.3.2 TRIM Check List A ------ Perform checking. Clean, replace or supply if necessary. B ------ Always perform cleaning and checking. C ------ Always perform replacement service at the specified interval. * Refer to "Test Print" in 6.4.3.7 Menu Tree and 6.4.4.2 (5) Test Print on how to output test patterns. Removal/ Everyt Servicing Items...
  • Page 26 Chapter 1 Service Call Procedure CAUTION Do not touch the Drum/Toner Cartridges with hand. Do not use solvents such as Drum cleaner. (Long time is required for recovery.) 1 - 8...

  • Page 27: Machine Consumables And Periodic Replacement Parts

    Chapter 1 Service Call Procedure Machine Consumables and Periodic Replacement Parts • Check the total number of copies printed during TRIM Servicing before replacing the machine consumables. Machine Consumables Product Name Country Product Code Expected yield AP/Korea/Taiwan CT201632 3kPV Print Cartridge 3K (Black) China CT201636 3kPV...
  • Page 28 Chapter 1 Service Call Procedure Blank Page 1 - 10...
  • Page 29 Chapter 2 Troubleshooting...
  • Page 31 Chapter 2 Troubleshooting Chapter 2 Troubleshooting CONTENTS 2.1 Troubleshooting Overview ..................2-1 2.1.1 Flow of Troubleshooting ........................2-1 2.1.2 Check Installation Status ......................... 2-2 2.1.3 Cautions for Service Operations ...................... 2-3 2.1.4 Cautions on Using FIP ........................2-4 2.1.5 Items To Be Confirmed Before Going To FIP Troubleshooting ............2-6 2.2 FIP ..........................2-11 2.2.1 FIP ..............................
  • Page 32 Chapter 2 Troubleshooting Chapter 2 Troubleshooting CONTENTS FIP-1.25 017-971 / 017-972 / 017-973 / 017-974 / 033-510 / 033-751 / 033-753 / 033-754 / 033-755 / 033-756 / 033-757 / 033-758 / 033-759 / 033-760 / 033-761 / 033-763 / 033-764 / 033-765 / 033-766 / 033-767 / 033-769 / 033-770 / 033-771 / 033-772 / 033-773 / 033-786 / 033-787 / 035-792 / 133-231 / 133-234 / 133-235 / 133-236 / 133-237 / 133-238 / 133-239 / 133-240 / 133-241 / 133-242 / 133-243 / 133-244 / 133-246 / 133-247 / 133-248 / 133-249 / 133-251 /...
  • Page 33 Chapter 2 Troubleshooting Chapter 2 Troubleshooting CONTENTS FIP-1.62 062-320: Scanner Error ......................2-102 FIP-1.63 062-790: Copy Limit ......................2-103 FIP-1.64 071-100: IOT Tray1 Misfeed JAM ..................2-104 FIP-1.65 072-100: IOT Tray2 Misfeed JAM ..................2-109 FIP-1.66 072-101: IOT Feeder 2 JAM ....................2-112 FIP-1.67 072-215: IOT Feeder Configuration Failure .................
  • Page 34 Chapter 2 Troubleshooting Chapter 2 Troubleshooting CONTENTS FIP-1.103 134-211: Fax Card Modem Error ..................2-169 FIP-1.104 193-700: Custom Toner Mode ..................... 2-170 2.4 Abnormal Noise Trouble ..................2-171 2.4.1 Entry Chart for Abnormal Noise Troubleshooting ................ 2-171 2.4.2 Operation Mode Table ......................... 2-172 FIP-1.N1 Noise: When Power is Turned On ..................

  • Page 35: Troubleshooting Overview

    Chapter 2 Troubleshooting 2.1 Troubleshooting Overview To increase the efficiency of troubleshooting, ensure that preliminary checks should be made to confirm the trouble status before proceeding to the Fault Isolation Procedure (FIP), Operation of Diagnostic (Chapter 6), Wiring Data (Chapter 7), and Machine Overview (Chapter 10). 2.1.1 Flow of Troubleshooting Flow of the troubleshooting is as follows: Installation status check...

  • Page 36: Check Installation Status

    Chapter 2 Troubleshooting 2.1.2 Check Installation Status Be sure to check the following items before starting the troubleshooting procedures 1) The power supply voltage is within the specifications (measure the voltage at the wall outlet). 2) The power cord is free from breakage, short-circuit, open wire, or internal miswiring. 3) The Multi Function Printer is properly grounded.

  • Page 37: Cautions For Service Operations

    Chapter 2 Troubleshooting 2.1.3 Cautions for Service Operations 1) Be sure to remove the power cord unless otherwise required. WARNING While the printer is powered ON, never touch the conductive parts unless otherwise required. Never touch the conductive parts of the power switch and inlet of the LVPS, because they are live even while the printer is powered off.

  • Page 38: Cautions On Using Fip

    Chapter 2 Troubleshooting 2.1.4 Cautions on Using FIP 1) When troubleshooting according to the FIP, have on hand a normal MCU, LVPS, HVPS, FUSING UNIT, TRANSFER ASSY, etc., for possible fault isolation. 2) In the initial check according to the FIP, check only items which can be simply checked. 3) In the initial check according to the FIP, check the constitutive parts of the major check parts and related parts, as well as major check parts.
  • Page 39 Chapter 2 Troubleshooting 14) In the FIP, the sheet feeder immediately below the printer main body is called "Tray 1", and the cassette below it is called "Tray 2". 15) Some of the instructions in the FIP are branched off depending on the specifications. Follow the applicable instruction.

  • Page 40: Items To Be Confirmed Before Going To Fip Troubleshooting

    Chapter 2 Troubleshooting 2.1.5 Items To Be Confirmed Before Going To FIP Troubleshooting Basic Multi Function Printer Problems Some Multi Function Printer problems can be easy to resolve. If a problem occurs with your printer, check each the following: 1) If a message is displayed on the LCD of the operator panel, see “2.2.3 Status Code List”. 2) The Multi Function Printer power cable is plugged into the printer and a properly grounded electrical outlet.
  • Page 41 Chapter 2 Troubleshooting 2) If secure print is not available or not printing, refer to the requirements below. a) Minimum 256 MB is required. b) RAM Disk must be enabled using the operation panel. c) The number of secure print jobs your printer can store is dependent on the job size including number of pages, graphics, color attributes, and the amount of memory installed.
  • Page 42 Chapter 2 Troubleshooting Paper Characteristics The following paper characteristics affect print quality and reliability. It recommends that you follow these guidelines when evaluating new paper stock. Weight The tray automatically feeds paper weights from 60 g/m to 216 g/m (16 lb to 80 lb bond) grain long. The single sheet feeder automatically feeds paper weights from 60 g/m to 216 g/m (16 lb to 80 lb...
  • Page 43 Chapter 2 Troubleshooting 4) Preprinted papers that require a registration (the precise print location on the page) greater than ±0.09 in., such as optical character recognition (OCR) forms In some cases, you can adjust registration with your software program to successfully print on these forms.
  • Page 44 Chapter 2 Troubleshooting Supported Paper Types Y: Yes N: No Single sheet Standard 250- Optional 250- Duplexer feeder sheet tray sheet feeder Paper type Side 1 Side 2 Side 1 Side 2 Side 1 Side 2 Side 1 Side 2 Light Plain Normal...

  • Page 45: Fip

    Chapter 2 Troubleshooting 2.2 FIP 2.2.1 FIP The FIP is the first step for trouble diagnosis. The FIP isolates the presence of various troubles including error codes, and guides the troubleshooting procedure. 2.2.2 Flow of FIP Ask the operator about trouble status. Is operator's operating method correct? Turn off and turn on the Power.

  • Page 46: Status Code List

    Chapter 2 Troubleshooting 2.2.3 Status Code List Errors that occur when optional components are installed are gray-shaded. NOTE Error Message Status FIP to be Status Contents Code referred Reseat Feeder <IOT Option Feeder I/F Failure> 004 310 Error 004-310 FIP-1.1 The Option Feeder communication failure is detected.
  • Page 47 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Email Login Error POP3 Login Failed <POP Authentication Fail for Maillib> FIP-1.9 Error 016-505 Cannot login to POP3 server to send email. Press Ok Button Email Login Error <Required user entry item is empty>...
  • Page 48 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Disabled Function <Auditron - Disabled Function> Error 016-758 An error occurred because a user authorized only for FIP-1.17 Press Ok Button B&W print attempted to execute color printing. Limit Exceeded <Auditron - Reached Limit>...
  • Page 49 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred USB Host Error Hub is not supported <USB HOST Error> Error 016-931 It has been found that more stages of hubs than FIP-1.21 Remove from USB supported are connected. Port This code is given when the optional 512 MB memory module is installed.
  • Page 50 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred MFP Controller Error <File Error> Error 017-987 Cannot read file because it is bigger than read destination FIP-1.24 Press Ok Button buffer. Scan Time Out <PC Scan Time Out> Error 017-988 FIP-1.26 Timeout at start of ScanToApplicaion.
  • Page 51 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred SMB Error File Access Error <SMB scan client has no access right (Win9x)> FIP-1.36 Error 031-525 SMB scan client has no access right. Press Ok Button DNS Error Name Resolve Error <DNS Error>...
  • Page 52 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred SMB Error <No free space in storage location on SMB scan data Disk Full Error Check the server> Error 031-537 server side. Storage location has no free space. Press Ok Button SMB Error Ask to the...
  • Page 53 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred DNS Error Ask to the Scan Name Resolve system <FTP Scan Host Name Resolution Fail> Error administrator DNS library call error. Error 031-574 and check the Press Ok Button network setting.
  • Page 54 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Turning off and FTP Error <FTP Error> on the printer Duplicate File "Cancel" is selected for processing in the case of file power. If the Error 031-590 name duplication, and job is cancelled because of file error occurred Press Ok Button...
  • Page 55 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Set the Fax Country is not <DFAX Fax Country is not set correctly> [Country] of the When DFAX job is executed, Fax Country code is [FaxSetting] on Error 033-518 "Unknown".
  • Page 56 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Communication <Phase 3 Error> Error The Phase 3 (Primary Channel Equalizer Training) error FIP-1.25 Error 033-756 occurred. Press Ok Button Fax Communication Error <Primary Channel Synchronization Error> FIP-1.25 Error 033-757 The Primary Channel Synchronization Error occurred.
  • Page 57 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Codec Error <Abort Marker Error> Error 033-771 FIP-1.25 Detect abort marker error in JBIG data decode. Press Ok Button Fax Codec Error <Undefined Marker Error> Error 033-772 FIP-1.25 Detect undefined marker.
  • Page 58 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred No Answer Check Line <Check Line Connection> Connection FIP-1.50 The Telephone Line Connection Error. Error 034-791 Press Ok Button Fax Number Error <No Dial Data> Error 034-799 FIP-1.42 Auto dial is activated but no dial data exist.
  • Page 59 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Communication Error <Not Receive Ability> FIP-1.42 Error 035-720 Remote device has no ability to receive. Press Ok Button Fax Communication <G3 EOL Not Receive> Error In G3 image data receive, cannot receive EOL for 13 FIP-1.42 Error 035-728 sec(default).
  • Page 60 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fan Motor Error <IOT Fan Motor Failure> Error 042-313 MCU detects an error upon receiving error signal from the FIP-1.55 Restart Printer Fan. Motor Error <IOT Main Motor Failure> Error 042-325 FIP-1.56 Main Motor failure is detected.
  • Page 61 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Jam at Tray 1 <IOT Tray1 Misfeed JAM> Check Tray 1. 071 100 The Regi Sensor is not turned ON within the specified FIP-1.64 Open/Close Front time after feeding a paper from Tray 1. Cover.
  • Page 62 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Jam at Front Cover <IOT Stop Reservation JAM> Open Front Cover Detect jam when stopped before Fusing Unit in forced FIP-1.73 and Remove Paper stop mode. Jam at Duplexer <IOT Duplex Misfeed JAM>...
  • Page 63 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred <IOT CRU Waste (K) Full> Waste Full Waste Toner (K) Counter value has reached replacement FIP-1.86 Black Cartridge time. Insert <IOT PHD Detached> FIP-1.87 Imaging Unit The PHD Unit is not installed in the printer. CTD Sensor Error <IOT CTD(ACD) Sensor Error>...
  • Page 64 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Low Magenta Density. Remove Magenta <IOT M Toner Low Density> FIP-1.92 Toner, Detects low density of magenta. Shake Cartridge, and Reinstall. Low Cyan Density. Remove Cyan Toner, <IOT C Toner Low Density>...
  • Page 65 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred C - CRUM Error <IOT Cyan Toner CRUM Comm Fail> Error 093-952 The Cyan Toner Cartridge CRUM communication failure FIP-1.93 Restart Printer is detected. Invalid Toner <IOT (Y) CRUM ID Error> FIP-1.94 Yellow An unsupported Toner Cartridge (Y) is detected.
  • Page 66 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred NV RAM Error <ESS NVRAM 1 R/W Check Fail> Error 116-323 An error occurred during the master FIP-1.8 Restart Printer NVRAM 1 read/write check at the time of initialization. Controller Error <ESS Illegal Exception>...
  • Page 67 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Scan Error <Software Bag> Error 116-396 -Fatal Maillib Related Error. FIP-1.8 Restart Printer -Other File2Net Lib Error. This code is given when the optional 512 MB memory module is installed. Memory Full Job too Large <Collate Full>...
  • Page 68 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Error <MHR Parameter Error> Error 133-235 FIP-1.25 The MHR parameter setting error occurred. Restart Printer Fax Error <MHR Encode Error> Error 133-236 FIP-1.25 The cording error at the MHR. Restart Printer Fax Codec Error <MHR Input Buffer Error>...
  • Page 69 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Error <Memory Full> Error 133-254 FIP-1.25 Cannot secure memory necessary to print. Restart Printer Fax Error <OS Call Error> Error 133-259 FIP-1.8 The OS Call error occurred. Restart Printer Fax Error <File Open Error>...
  • Page 70 Chapter 2 Troubleshooting Error Message Status FIP to be Status Contents Code referred Fax Error <File Open Error> Error 133-287 FIP-1.8 The File Open error occurred. Restart Printer Fax Error <File Close Error> Error 133-288 FIP-1.8 The File Close error occurred. Restart Printer Fax Error <File Erase Error>...

  • Page 71: Error Code Fip

    Chapter 2 Troubleshooting 2.3 Error Code FIP FIP-1.1 004-310: IOT Option Feeder I/F Failure Remedy Step Check Possible causative parts: HARN ASSY OPTION (PL3.1.20) PWBA MCU (PL8.2.13) FEEDER ASSY OPT (PL12.1.3) HARN ASSY TRAY (PL12.3.23) Reseat the Checking the Optional Feeder for installation. Go to step 3.

  • Page 72: Fip-1.2 005-110 / 005-121 / 005-124: Pickup Jam / Adf Jam / Virtual Jam

    Chapter 2 Troubleshooting FIP-1.2 005-110 / 005-121 / 005-124: PICKUP Jam / ADF Jam / Virtual Jam Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) ADF ASSY (PL10.1.3) ROLL ASSY FEED & PAD ASSY SEPARATOR (PL10.1.5, PL10.1.6) Use the platen Checking the document Go to step 2.

  • Page 73: Fip-1.3 005-301: Adf Cover Open

    Chapter 2 Troubleshooting FIP-1.3 005-301: ADF Cover Open Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) KIT ADF ASSY (PL10.1.3) COVER TOP ADF (PL10.1.4) Checking the ADF Cover. Close the ADF Go to step 2. Is the ADF Cover completely closed? Cover.

  • Page 74: Fip-1.4 010-317: Iot Fusing Unit Detached

    Chapter 2 Troubleshooting FIP-1.4 010-317: IOT Fusing Unit Detached Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) HARNESS ASSY FUSING UNIT MG AIO (PL6.1.2) PWBA MCU (PL8.3.6) Checking after resetting the FUSING UNIT. Reseat the FUSING UNIT. Warning: Start the operation after the FUSING UNIT has Go to step 2.
  • Page 75 Chapter 2 Troubleshooting Remedy Step Check Checking the resistances of Temp. Sensor in the FUSING UNIT. Remove the FUSING UNIT. Warning: Start the operation after the FUSING UNIT has cooled down. Check the resistances across the following pins of the Warning: Start the removed FUSING UNIT.

  • Page 76: Fip-1.5 010-351: Iot Fusing Unit Life Over

    Chapter 2 Troubleshooting FIP-1.5 010-351: IOT Fusing Unit Life Over Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) PWBA MCU (PL8.3.6) Warning: Start the operation after the FUSING UNIT has cooled down. Replace the Checking the life counter value of the FUSING UNIT. FUSING UNIT.

  • Page 77: Fip-1.6 010-397: Iot Fusing Unit Failure

    Chapter 2 Troubleshooting FIP-1.6 010-397: IOT Fusing Unit Failure Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) HARNESS ASSY FUSING UNIT MG AIO (PL6.1.2) PWBA LVPS (PL8.2.12) PWBA MCU (PL8.3.6) HARNESS ASSY LVPS MAIN MG AIO (PL9.1.3) Does the error still occur when the power is turned OFF and Go to step 2.
  • Page 78 Chapter 2 Troubleshooting Remedy Step Check Checking after replacing the FUSING UNIT Replace the FUSING UNIT. (Refer to REP6.1.) Warning: Start the operation after the FUSING UNIT has cooled down. Go to step 8. End of work. Does the error still occur when the power is turned OFF and NOTE: After replacement, be sure to clear the life counter value.

  • Page 79: Fip-1.7 010-421: Iot Fusing Unit Near Life

    Chapter 2 Troubleshooting FIP-1.7 010-421: IOT Fusing Unit Near Life Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) PWBA MCU (PL8.3.6) Checking the FUSING UNIT for installation. Reseat the Is the FUSING UNIT installed correctly? Go to step 3. FUSING UNIT, Warning: Start the operation after the FUSING UNIT has then go step 2.

  • Page 80: Fip-1.8

    Chapter 2 Troubleshooting FIP-1.8 016-500 / 016-501 / 016-502 / 017-979 / 017-980 / 017-986 / 033-502 / 033-520 / 033-521 / 033-522 / 033-523 / 033-524 / 033-525 / 033-526 / 116-210 / 116-315 / 116-317 / 116-323 / 116-324 / 116-326 / 116-327 / 116-328 / 116-343 / 116-350 / 116-364 / 116-390 / 116-396 / 116-987 / 117-315 / 117-331 / 117-344 / 117-362 / 117-363 / 117-365 / 123-314 / 131-398 / 131-399 / 133-259 / 133-260 / 133-261 / 133-269 / 133-271 / 133-272 / 133-273 / 133-274 / 133-276 / 133-277 / 133-281 /...

  • Page 81: Fip-1.9

    Chapter 2 Troubleshooting FIP-1.9 016-503 / 016-504 / 016-505 / 016-506 / 016-507 / 016-764 / 016-786: Server Setting Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the network connection Check the network connection using the [ping] command. Go to step 6.

  • Page 82: Fip-1.10 016-520: Ipsec Certificate Error

    Chapter 2 Troubleshooting FIP-1.10 016-520: Ipsec Certificate Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) PWBA MCU (PL8.3.6) Does the error still occur when the power is turned OFF and Go to step 2. End of work. Checking after replacing the PWBA ESS AIO.

  • Page 83: Fip-1.11 016-530: Ldap Address Book - Access Error

    Chapter 2 Troubleshooting FIP-1.11 016-530: LDAP Address Book - Access Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the LDAP setting Go to step 4. Set the LDAP. Is the LDAP setting correctly? Upgrade the Checking the firmware version Go to step 3.

  • Page 84: Fip-1.12 016-718: Memory Over Flow

    Chapter 2 Troubleshooting FIP-1.12 016-718: Memory Over flow Remedy Step Check Possible causative parts: MEMORY CARD (OPTION) (PL8.1.4) Checking for memory expansion. Install additional Is additional memory installed? Go to step 2. memory.Or, re- Is the additional memory installed properly? install it properly.

  • Page 85: Fip-1.13 016-720: Pdl Error

    Chapter 2 Troubleshooting FIP-1.13 016-720: PDL Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Use a cable that meets the specifications. Check the cable between the Printer and PC (or Printer and - For local printer: Hub). USB cable - For local printer: USB cable (USB2.0) Go to step 2.

  • Page 86: Download Check Sum Error / Download Header Error

    Chapter 2 Troubleshooting FIP-1.14 016-737 / 016-741 / 016-742 / 016-743 / 016-744 / 016-745: Download Format Error / Download Protect Error / Download ID Error / Download Range Error / Download Check Sum Error / Download header Error Remedy Step Check Possible causative parts:...

  • Page 87: Fip-1.15 016-753 / 016-755: Pdf Password Error / Pdf Print Disabled Error

    Chapter 2 Troubleshooting FIP-1.15 016-753 / 016-755: PDF password error / PDF print disabled error Remedy Step Check Possible causative parts: Checking the PDF data. -Enter the correct PDF document password again. Upgrade the End of work. -Change the PDF document security setting. firmware.

  • Page 88: Fip-1.16 016-757: Auditron - Invalid User

    Chapter 2 Troubleshooting FIP-1.16 016-757: Auditron - Invalid User Remedy Step Check Possible causative parts: Checking the user‘s account setting. Upgrade the Set the correct user‘s account (user name and password). End of work. firmware. Does the error still occur when printing? 2 - 54...

  • Page 89: Fip-1.17 016-758: Auditron - Disabled Function

    Chapter 2 Troubleshooting FIP-1.17 016-758: Auditron - Disabled Function Remedy Step Check Possible causative parts: Checking the “Black&White” setting. Upgrade the Set the [Color Mode] to the [Color]. End of work. firmware. Does the error still occur when printing? 2 - 55...

  • Page 90: Fip-1.18 016-759: Auditron - Reached Limit

    Chapter 2 Troubleshooting FIP-1.18 016-759: Auditron - Reached Limit Remedy Step Check Possible causative parts: Checking the “XEROX Color Track” setting. Set the correct value of [User Registration] exceed the Upgrade the End of work. limitation. firmware. Does the error still occur when printing? 2 - 56...

  • Page 91: Fip-1.19 016-791 / 026-720 / 026-721: Usb Memory Error

    Chapter 2 Troubleshooting FIP-1.19 016-791 / 026-720 / 026-721: USB Memory Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Change the USB Memory that Replace the KIT Checking the USB Memory. satisfies the PWBA ESS AIO. Does the USB Memory meet the printer? specification.(Refe (Refer to REP8.2.) r to "19 Scanning"...

  • Page 92: Fip-1.20 016-799: Job Environment Violation

    Chapter 2 Troubleshooting FIP-1.20 016-799: Job Environment Violation Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Use the paper that Checking the paper size. meets the Go to step 3. Does the paper size in use meet the specifications? specifications, then go to step 2.

  • Page 93: Fip-1.21 016-930 / 016-931: Usb Host Error

    Chapter 2 Troubleshooting FIP-1.21 016-930 / 016-931: USB HOST Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking after remove the devices from the USB port. Replace the KIT Does the error still occur when the power is turned off and PWBA ESS AIO.

  • Page 94: Fip-1.22 016-982: Disc Full

    Chapter 2 Troubleshooting FIP-1.22 016-982: Disc Full Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) MEMORY CARD (OPTION) (PL8.1.4) Checking the file data in the printer. Print or clear the stored files and data at the printer memory. Go to step 2.

  • Page 95: Fip-1.23 016-985 / 016-986: Mail Size Error / File Size Error

    Chapter 2 Troubleshooting FIP-1.23 016-985 / 016-986: Mail Size Error / File Size Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the PWBA ESS AIO Turn off and on the power. Go to step 2. End of work. Does the error still occur when turning on the power? Checking the file data in the printer Print out the stored files at the printer memory.

  • Page 96: 033-788: Out Of Memory

    Chapter 2 Troubleshooting FIP-1.24 017-970 / 017-975 / 017-976 / 017-977 / 017-978 / 017-987 / 017-989 / 033-503 / 033-513 / 033-788: Out of Memory Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) MEMORY CARD (OPTION) (PL8.1.4) Wait until the Pending FAX Jobs Checking the Job Status-Active Jobs-Pending FAX.
  • Page 97 Chapter 2 Troubleshooting FIP-1.25 017-971 / 017-972 / 017-973 / 017-974 / 033-510 / 033-751 / 033-753 / 033-754 / 033-755 / 033-756 / 033-757 / 033-758 / 033-759 / 033-760 / 033-761 / 033-763 / 033-764 / 033-765 / 033-766 / 033-767 / 033-769 / 033-770 / 033-771 / 033-772 / 033-773 / 033-786 / 033-787 / 035-792 / 133-231 / 133-234 / 133-235 / 133-236 / 133-237 / 133-238 / 133-239 / 133-240 / 133-241 / 133-242 / 133-243 / 133-244 / 133-246 / 133-247 / 133-248 / 133-249 / 133-251 / 133-252 / 133-253 / 133-254 /...

  • Page 98: Fip-1.26 017-988: Pc Scan Time Out

    Chapter 2 Troubleshooting FIP-1.26 017-988: PC Scan Time Out Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the USB connection Reconnect the PC and the printer. Go to step 2. End of work. Does the error still occur when scanning? Check the [Xerox WC 6505] icon in the [Scanners and Cameras] of the [Printers and Other Hardware] of the [Control Panel].

  • Page 99: Fip-1.27 024-340: Iot Firmware Error

    Chapter 2 Troubleshooting FIP-1.27 024-340: IOT Firmware Error Remedy Step Check Possible causative parts: PWBA MCU (PL8.3.6) Does the error still occur after several ON/OFF procedures Go to step 2. End of work. *1 of the power? Upgrade the Checking the firmware version. Go to step 3.

  • Page 100: Fip-1.28 024-360: Mcu Download Error

    Chapter 2 Troubleshooting FIP-1.28 024-360: MCU DownLoad Error Remedy Step Check Possible causative parts: PWBA MCU (PL8.3.6) Upgrade the Checking the firmware version Go to step 2. firmware, then go Is the firmware the latest version? to step 2. Replace the KIT Checking the error.

  • Page 101: Fip-1.29 024-362: Iot Start Image Marking Time-Out

    Chapter 2 Troubleshooting FIP-1.29 024-362: IOT Start Image Marking Time-out Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Upgrade the Checking the firmware version Go to step 2. firmware, then go Is the firmware the latest version? to step 2. Replace the KIT Checking the error.

  • Page 102: Fip-1.30 024-371: Mcu-Ess Communication Fail

    Chapter 2 Troubleshooting FIP-1.30 024-371: MCU-ESS Communication Fail Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) PWBA MCU (PL8.3.6) HARNESS ASSY ESS MG AIO (PL9.1.1) Checking after resetting the PWBA ESS AIO and PWBA MCU. Reseat the PWBA ESS AIO and PWBA MCU. Go to step 2.

  • Page 103: Fip-1.31 024-985: Waiting For "Continue" Key To Be Pressed After Reloading Paper To The Ssf

    Chapter 2 Troubleshooting FIP-1.31 024-985: Waiting for "Continue" key to be pressed after reloading paper to the Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the error. Replace the KIT Does the error still occur when the power is turned off and PWBA ESS AIO.

  • Page 104: Fip-1.32 027-446 / 027-452: Ipv6 Duplicate / Ipv4 Duplicate

    Chapter 2 Troubleshooting FIP-1.32 027-446 / 027-452: IPv6 duplicate / IPv4 duplicate Remedy Step Check Possible causative parts: Checking the IP addresses. Remove the duplicate IP addresses. Upgrade the End of work. Does the error still occur when the power is turned off and firmware.

  • Page 105: Fip-1.33 031-521 / 031-522: Smb Loging Error

    Chapter 2 Troubleshooting FIP-1.33 031-521 / 031-522: SMB Loging Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the customer operation Try the login Did the customer input the login name and the password Go to step 2. again.
  • Page 106 Chapter 2 Troubleshooting FIP-1.34 031-523 / 031-526 / 031-528: SMB Servrer Error/DNS Error/In SMB scan, server connection error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the sharing folder. Rename the Go to step 2. Is the sharing folder name correct? Shared Folder.

  • Page 107: Fip-1.35 031-524: Smb Scan User Overlimit

    Chapter 2 Troubleshooting FIP-1.35 031-524: SMB Scan User Overlimit Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the access limitation Ask to the system Go to step 2. Does the system administrator set the access limit number? administrator.

  • Page 108: Fip-1.36 031-525: Smb Scan Client Has No Access Right (Win9X)

    Chapter 2 Troubleshooting FIP-1.36 031-525: SMB scan client has no access right (Win9x) Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Replace to the Checking the client PC. Go to step 2. Windows 2000 or Is the client PC the Windows 2000 or later? later PC.
  • Page 109 Chapter 2 Troubleshooting FIP-1.37 031-529 / 031-530 / 031-531 / 031-532 / 031-533 / 031-534 / 031-535 / 031-536 / 031-541 / 031-546 / 031-547: SMB Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the customer operation. Try the login Did the customer input the login name and the password Go to step 2.
  • Page 110 Chapter 2 Troubleshooting FIP-1.38 031-576 / 031-579 / 031-581 / 031-584 / 031-587 / 031-594 / 031-598: FTP File Appended Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the customer operation. Try the login Did the customer input the login name and the password Go to step 2.
  • Page 111 Chapter 2 Troubleshooting FIP-1.39 031-578 / 031-580 / 031-582 / 031-585 / 031-588 / 031-595: FTP File Chenged Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the customer operation. Try the login Did the customer input the login name and the password Go to step 2.

  • Page 112: Fip-1.40 033-501: Codec Error

    Chapter 2 Troubleshooting FIP-1.40 033-501: CODEC Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) IIT ASSY SUB (PL10.1.11) Upgrade the Checking the firmware version. Go to step 2. firmware, then go Is the firmware the latest version? to step 2.

  • Page 113: Fip-1.41 033-511: Communication Error

    Chapter 2 Troubleshooting FIP-1.41 033-511: Communication Error Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the telephone line connection. Reconnect the telephone line connector. Go to step 2. End of work. Does the error still occur when faxing? Checking the receiving side fax END, check the Send the fax data to known good fax machine.
  • Page 114 Chapter 2 Troubleshooting FIP-1.42 033-512 / 034-515 / 034-799 / 035-701 / 035-702 / 035-704 / 035-705 / 035-706 / 035-708 / 035-709 / 035-710 / 035-716 / 035-717 / 035-718 / 035-720 / 035-728 / 035-729 / 035-730 / 035-737 / 035-739 / 035-740 / 035-742 / 133-279 / 133-290: CommunicationJob Failure Remedy Step...

  • Page 115: Fip-1.43 033-517: Dfax Password Error

    Chapter 2 Troubleshooting FIP-1.43 033-517: DFAX Password Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the password. Check the password of Fax/Scanner Lock in the Panel Lock Set the correct Go to step 2. menu. password. Is the password correct? Set the [Panel Lock Set] of the...

  • Page 116: Fip-1.44 033-752: During Call Busy Tone

    Chapter 2 Troubleshooting FIP-1.44 033-752: During Call Busy Tone Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the sending side fax. END, check the Receive the fax data from known good fax machine. Go to step 2. sending side fax Does the error still occur when receiving fax? machine.

  • Page 117: Fip-1.45 033-762: Dm Prevention Function Receive Refuse

    Chapter 2 Troubleshooting FIP-1.45 033-762: DM Prevention Function Receive Refuse Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the fax setting. Go to step 2. Go to step 3. Is the Junk Fax Setup mode on? Setting the receiving side fax.

  • Page 118: Fip-1.46 033-774 / 033-776: Buffer Over

    Chapter 2 Troubleshooting FIP-1.46 033-774 / 033-776: Buffer Over Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the resolution setting. Retry sending by lowering the resolution setting. Go to step 2. End of work. Does the error still occur when faxing? Upgrade the Checking the firmware version.

  • Page 119: Fip-1.47 033-775 / 033-777 / 033-779 / 033-784: Buffer Job Failure

    Chapter 2 Troubleshooting FIP-1.47 033-775 / 033-777 / 033-779 / 033-784: Buffer Job Failure Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) END, check the sending side fax Checking the sending side fax. machine or retry Receive the fax data from known good fax machine.

  • Page 120: Fip-1.48 033-782: Nss/Dcs Function Disagreement

    Chapter 2 Troubleshooting FIP-1.48 033-782: NSS/DCS Function disagreement Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the printer setting. Set the [Modem Speed] of [Fax setting] in the [Admin Menu] to the 2.4Kbps.Set the [ECM] of [Faxsetting] in the [Admin Go to step 2.

  • Page 121: Fip-1.49 033-799: Communication Job Failure

    Chapter 2 Troubleshooting FIP-1.49 033-799: Communication Job Failure Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) END, check the Checking the sending side fax. sending side fax Receive the fax data from known good fax machine. Go to step 2.

  • Page 122: Fip-1.50 034-791: Check Line Connection

    Chapter 2 Troubleshooting FIP-1.50 034-791: Check Line Connection Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) Checking the telephone line connection. Replace the Reconnect the telephone line connector. PWBA FAX. End of work. Does the error still occur when faxing? (Refer to REP8.4.) 2 - 88...

  • Page 123: Fip-1.51 035-779: Fax Fwd Document Change Error

    Chapter 2 Troubleshooting FIP-1.51 035-779: FAX FWD document change Error Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Upgrade the Checking the firmware version. Go to step 2. firmware, then go Is the firmware the latest version? to step 2.

  • Page 124: Fip-1.52 035-781: Busy Job Failure

    Chapter 2 Troubleshooting FIP-1.52 035-781: Busy Job Failure Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Checking the receiving side fax. END, check the Send the fax data to known good fax machine. Go to step 2. receiving side fax Does the error still occur when faxing? machine.

  • Page 125: Fip-1.53 035-793: Digital Line Detection

    Chapter 2 Troubleshooting FIP-1.53 035-793: Digital Line Detection Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) PWBA ESS AIO (PL8.1.2) Change to the PBX line. Set the Checking the PSTN line. [Line Type] of Go to step 2. Is the printer connected to the PSTN line? [Fax setting] in the [Admin Menu] to the PBX.

  • Page 126: Fip-1.54 041-340: Iot Nvram Error

    Chapter 2 Troubleshooting FIP-1.54 041-340: IOT NVRAM Error If the error occurred after replacing the PWBA MCU, transfer the internal data of the old NOTE PWBA MCU to a new one. Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) PWBA EEPROM (XPRO) (PL8.3.4) HARN ASSY PHD XPRO (PL9.1.11)

  • Page 127: Fip-1.55 042-313: Iot Fan Motor Failure

    Chapter 2 Troubleshooting FIP-1.55 042-313: IOT Fan Motor Failure Remedy Step Check Possible causative parts: FAN (PL8.2.8) PWBA LVPS (PL8.2.12) PWBA MCU (PL8.3.6) HARNESS ASSY LVPS MAIN MG AIO (PL9.1.3) Does the error still occur when the power is turned OFF and Go to step 2.
  • Page 128 Chapter 2 Troubleshooting Remedy Step Check Checking the power to the FAN. Disconnect J503 from the PWBA LVPS. Is the voltage across P503-1pin <=> ground on the PWBA LVPS, about +24 VDC when the interlock switch (HARN ASSY INTERLOCK AIO) is pushed? Replace the DUCT FAN ASSY Go to step 9.

  • Page 129: Fip-1.56 042-325: Iot Main Motor Failure

    Chapter 2 Troubleshooting FIP-1.56 042-325: IOT Main Motor Failure Remedy Step Check Possible causative parts: DRIVE ASSY MAIN (PL7.1.2) PWBA MCU (PL8.3.6) HARNESS ASSY MAIN MOT MG AIO (PL9.1.7) Does the error occur when the power is turned OFF and Go to step 2.

  • Page 130: Fip-1.57 042-326: Iot Sub Motor Failure

    Chapter 2 Troubleshooting FIP-1.57 042-326: IOT Sub Motor Failure Remedy Step Check Possible causative parts: DRIVE ASSY SUB (PL7.1.1) PWBA MCU (PL8.3.6) HARNESS ASSY SUB MOT MG AIO (PL9.1.8) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 131: Fip-1.58 042-372 / 042-373: Iot K Mode Solenoid Error 1/2

    Chapter 2 Troubleshooting FIP-1.58 042-372 / 042-373: IOT K Mode Solenoid Error 1/2 Remedy Step Check Possible causative parts: DRIVE ASSY PH (PL7.1.4) PWBA MCU (PL8.3.6) HARNESS ASSY KSNR REGCL MG AIO (PL9.1.9) Does the error still occur when the power is turned OFF and Go to step 2.
  • Page 132 Chapter 2 Troubleshooting Remedy Step Check Checking the connectors of the K Mode Sensor in the DRIVE ASSY PH for connection Check the connections between the PWBA MCU and K Mode Sensor. Are P/J26 and P/J261 connected correctly? Reconnect the connector(s) P/ Go to step 10.

  • Page 133: Fip-1.59 042-700: Iot Over Heat Stop

    Chapter 2 Troubleshooting FIP-1.59 042-700: IOT Over Heat Stop Remedy Step Check Possible causative parts: SENSOR HUM (PL8.1.10) PWBA MCU (PL8.3.6) HARNESS ASSY L SIDE MG AIO (PL3.1.18) Reconnect the Checking the connectors for connection. connector(s) P/ Check the connections between the PWBA MCU and Go to step 3.

  • Page 134: Fip-1.60 061-370: Iot Ros Failure

    Chapter 2 Troubleshooting FIP-1.60 061-370: IOT ROS Failure Remedy Step Check Possible causative parts: ROS ASSY (PL4.1.1) HARN ASSY ROS RE (PL4.1.22) HARN ASSY ROS VIDEO (PL4.1.23) PWBA MCU (PL8.3.6) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 135: Fip-1.61 062-311 / 062-321 / 062-322 / 062-360 / 062-371 / 062-393: Iit Error

    Chapter 2 Troubleshooting FIP-1.61 062-311 / 062-321 / 062-322 / 062-360 / 062-371 / 062-393: IIT Error Remedy Step Check Possible causative parts: IIT ASSY SUB (PL10.1.11) PWBA ESS AIO (PL8.1.2) Checking the connector connection. Reseat the connectors (P/J 1001 and 1002) on the PWBA Go to step 3.

  • Page 136: Chapter 2 Troubleshooting Contents

    Chapter 2 Troubleshooting FIP-1.62 062-320: Scanner Error Remedy Step Check Possible causative parts: IIT ASSY SUB (PL10.1.11) PWBA ESS AIO (PL8.1.2) Checking the file data in the printer. Print or clear the stored files and data at the printer memory. Go to step 2.

  • Page 137: Fip-1.63 062-790: Copy Limit

    Chapter 2 Troubleshooting FIP-1.63 062-790: Copy Limit Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the error. Does the error message disappear within 70 seconds Go to step 2. Go to step 4. automatically, or disappear after pressing the "" key? Checking the error Does the error message still occur when copying, scanning, Go to step 3.

  • Page 138: Fip-1.64 071-100: Iot Tray1 Misfeed Jam

    Chapter 2 Troubleshooting FIP-1.64 071-100: IOT Tray1 Misfeed JAM Remedy Step Check Possible causative parts: CASSETTE ASSY 250 MG AIO (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARNESS ASSY L SIDE MG AIO (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL M (PL3.2.8) ACTUATOR REGI IN (PL3.2.11)
  • Page 139 Chapter 2 Troubleshooting Remedy Step Check Checking the ROLL ASSY FEED for shape and rotation. Replace the KIT Pull the Tray 1 out from the printer. ROLL ASSY Go to step 11. Is the ROLL ASSY FEED not contaminated and/or FEED.
  • Page 140 Chapter 2 Troubleshooting Remedy Step Check Checking the Regi. Sensor (SENSOR PHOTO) for operation. Does the number on the screen increase by one, when the Replace the KIT actuator (ACTUATOR REGI IN) is operated? PWBA MCU. Go to step 26. Remove the CHUTE ASSY LOW (PL3.2.27) once to check (Refer to the operation.
  • Page 141 Chapter 2 Troubleshooting Remedy Step Check Checking the power to the SOLENOID FEED MSI. Replace the KIT Disconnect J23 from the PWBA MCU. PWBA MCU. Is the voltage across P23-1pin <=> ground on the PWBA Go to step 25. (Refer to MCU, about +24 VDC when the Interlock Switch (HARN REP8.10.) ASSY INTERLOCK AIO) is pushed?
  • Page 142 Chapter 2 Troubleshooting Remedy Step Check Checking the connectors of the CLUTCH ASSY DRV (Regi Clutch) for connection. Check the connections between the PWBA MCU and CLUTCH ASSY DRV. Are P/J26 and P/J262 connected correctly? Reconnect the connector(s) P/ Go to step 31. J26 and/or P/J262 correctly.

  • Page 143: Fip-1.65 072-100: Iot Tray2 Misfeed Jam

    Chapter 2 Troubleshooting FIP-1.65 072-100: IOT Tray2 Misfeed JAM Remedy Step Check Possible causative parts: PWBA MCU (PL8.3.6) HARNESS ASSY TRAY MOT (PL12.2.2) HARNESS ASSY TRAY COMP (PL12.2.20) PWBA ASSY FEED MG AIO (PL12.2.1) SOLENOID FEED MSI (PL12.2.15) CLUTCH ASSY DRV (PL12.2.6) MOTOR ASSY SUB (PL12.2.16) ROLL ASSY FEED (PL12.4.4) SENSOR PHOTO (PL12.4.13)
  • Page 144 Chapter 2 Troubleshooting Remedy Step Check Checking the Tray 2 Feed Solenoid (SOLENOID FEED MSI) for operation. Does the Tray 2 Feed Solenoid (SOLENOID FEED MSI) Replace the operate properly? CASSETTE ASSY Go to step 22. Checked by [Digital Output] - [Tray 2 Feed Solenoid] in [IOT 250 OPT MG AIO.
  • Page 145 Chapter 2 Troubleshooting Remedy Step Check Checking the power to the MOTOR. Disconnect J422 from the PWB ASSY FEED MG AIO. Replace the Replace the PWB Are the voltages across J422-6pin <=> ground on the PWB MOTOR ASSY ASSY FEED MG ASSY FEED MG AIO, about +24 VDC when the interlock SUB.

  • Page 146: Fip-1.66 072-101: Iot Feeder 2 Jam

    Chapter 2 Troubleshooting FIP-1.66 072-101: IOT Feeder 2 JAM Remedy Step Check Possible causative parts: CASSETTE ASSY 250 MG AIO (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARNESS ASSY L SIDE MG AIO (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL M (PL3.2.8) ACTUATOR REGI IN (PL3.2.11)
  • Page 147 Chapter 2 Troubleshooting Remedy Step Check Checking the HOLDER ASSY SEPARATOR on the Tray 1 Replace the KIT or Tray 2 for shape and rotation. HOLDER ASSY Pull the Tray 1 or Tray 2 out from the printer. Go to step 10. SEPARATOR.
  • Page 148 Chapter 2 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL M for shape and Reseat the operation. ACTUATOR REGI Remove the CHUTE ASSY LOW (PL3.2.27) once to check ROLL M. If broken Go to step 18. the shape and operation. or deformed, Are the shape and operation of the ACTUATOR REGI replace it with a...
  • Page 149 Chapter 2 Troubleshooting Remedy Step Check Checking the HARNESS ASSY L SIDE MG AIO for continuity. Replace the Disconnect J23 from the PWBA MCU. Go to step 24. HARNESS ASSY Disconnect P231 from the SOLENOID FEED MSI. L SIDE MG AIO. Is each cable of J23 <=>...
  • Page 150 Chapter 2 Troubleshooting Remedy Step Check Checking the connectors of the CLUTCH ASSY DRV (Regi Clutch) for connection. Check the connections between the PWBA MCU and CLUTCH ASSY DRV. Are P/J26 and P/J262 connected correctly? Reconnect the connector(s) P/ Go to step 31. J26 and/or P/J262 correctly.

  • Page 151: Fip-1.67 072-215: Iot Feeder Configuration Failure

    Chapter 2 Troubleshooting FIP-1.67 072-215: IOT Feeder Configuration Failure Remedy Step Check Possible causative parts: HARNESS ASSY OPTION MG AIO (PL3.1.20) PWBA MCU (PL8.3.6) KIT FEEDER ASSY OPT MG AIO (PL12.1.99) HARNESS ASSY TRAY (PL12.3.23) Reseat the Checking the Optional Feeder for installation. Go to step 3.

  • Page 152: Fip-1.68 072-216: Option Feeder Motor Failure

    Chapter 2 Troubleshooting FIP-1.68 072-216: Option Feeder Motor Failure Remedy Step Check Possible causative parts: MOTOR ASSY SUB (PL12.2.16) PWB ASSY FEED MG AIO (PL12.2.1) HARNESS ASSY TRAY MOT (PL12.2.2) KIT FEEDER ASSY OPT MG AIO (PL12.1.99) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 153: Fip-1.69 072-900: Iot Remain Option Feeder Jam

    Chapter 2 Troubleshooting FIP-1.69 072-900: IOT Remain Option Feeder JAM Remedy Step Check Possible causative parts: SENSOR PHOTO (PL12.4.13) PWBA MCU (PL8.3.6) HARNESS ASSY TRAY COMP (PL12.2.20) Checking the Paper Path Sensor (SENSOR PHOTO) for operation. Replace the KIT Does the number on the screen increase by one, when the PWBA MCU.

  • Page 154: Waiting For Reseat Paper Of Ssf

    Chapter 2 Troubleshooting FIP-1.70 075-101 / 075-102 / 075-923: IOT SSF Insert JAM / IOT SSF Paper Pullout JAM / Waiting for reseat paper of SSF Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO(PL3.1.18) SENSOR PHOTO (PL3.2.13) PWBA MCU (PL8.3.6) After print Checking the customer operation.

  • Page 155: Fip-1.71 077-100: Iot Regi On Early Jam

    Chapter 2 Troubleshooting FIP-1.71 077-100: IOT Regi On early JAM Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO (PL3.1.18) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) PWBA MCU (PL8.3.6) Checking the error. Replace to known good paper. Go to step 2.
  • Page 156 Chapter 2 Troubleshooting Remedy Step Check Checking the HARNESS ASSY L SIDE MG AIO for continuity. Replace the Disconnect J23 from the PWBA MCU. Go to step 8. HARNESS ASSY Disconnect J232 from the SENSOR PHOTO. L SIDE MG AIO. Is each cable of J23 <=>...

  • Page 157: Fip-1.72 077-101: Iot Regi Off Jam

    Chapter 2 Troubleshooting FIP-1.72 077-101: IOT Regi OFF Jam Remedy Step Check Possible causative parts: CASSETTE ASSY 250 MG AIO (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARNESS ASSY L SIDE MG AIO (PL3.1.18) ROLL ASSY FEED (PL3.2.4) ACTUATOR REGI ROLL M (PL3.2.8) ACTUATOR REGI IN (PL3.2.11)
  • Page 158 Chapter 2 Troubleshooting Remedy Step Check Checking the HOLDER ASSY SEPARATOR on the Tray 1 Replace the KIT for shape and rotation. HOLDER ASSY Pull the Tray 1 out from the printer. Go to step 10. SEPARATOR. Is the HOLDER ASSY SEPARATOR not contaminated and/ (Refer to REP2.2.) or damaged, and rotated smoothly? Checking the ROLL ASSY FEED for shape and rotation.
  • Page 159 Chapter 2 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL M for shape and Reseat the operation. Replace the KIT ACTUATOR REGI Remove the CHUTE ASSY LOW (PL3.2.27) once to check PWBA MCU. ROLL M. If broken the shape and operation. (Refer to or deformed, Are the shape and operation of the ACTUATOR REGI ROLL...
  • Page 160 Chapter 2 Troubleshooting Remedy Step Check Replace the KIT Replace the KIT Checking the SOLENOID FEED MSI for resistance. PWBA MCU. FEED ROLL / Disconnect P/J231 of the SOLENOID FEED MSI. (Refer to SOL / CLUTCH. Is the resistance across J231-1 and J231-2 about 96 ohm? REP8.10.) (Refer to REP3.2.) Checking the connectors of the SENSOR PHOTO (REGI...
  • Page 161 Chapter 2 Troubleshooting FIP-1.73 077-102 / 077-103 / 077-106: IOT Exit On JAM / IOT Exit On early JAM / IOT Stop Reservation JAM Remedy Step Check Possible causative parts: CASSETTE ASSY 250 MG AIO (PL2.1.1) HOLDER ASSY SEPARATOR (PL2.1.5) CLUTCH ASSY DRV (PL3.1.1) SOLENOID FEED MSI (PL3.1.11) HARNESS ASSY L SIDE MG AIO (PL3.1.18)
  • Page 162 Chapter 2 Troubleshooting Remedy Step Check Checking the HOLDER ASSY SEPARATOR on the Tray 1 Replace the KIT for shape and rotation. HOLDER ASSY Pull the Tray 1 out from the printer. Go to step 10. SEPARATOR. Is the HOLDER ASSY SEPARATOR not contaminated and/ (Refer to REP2.2.) or damaged, and rotated smoothly? Checking the ROLL ASSY FEED for shape and rotation.
  • Page 163 Chapter 2 Troubleshooting Remedy Step Check Checking the ACTUATOR REGI ROLL M for shape and Reseat the operation. Replace the KIT ACTUATOR REGI Remove the CHUTE ASSY LOW (PL3.2.27) once to check PWBA MCU. ROLL M. If broken the shape and operation. (Refer to or deformed, Are the shape and operation of the ACTUATOR REGI...
  • Page 164 Chapter 2 Troubleshooting Remedy Step Check Replace the KIT Replace the KIT Checking the SOLENOID FEED MSI for resistance. PWBA MCU. FEED ROLL / Disconnect P/J231 of the SOLENOID FEED MSI. (Refer to SOL / CLUTCH. Is the resistance across J231-1 and J231-2 about 96 ohm? REP8.10.) (Refer to REP3.2.) Checking the connectors of the SENSOR PHOTO (REGI...

  • Page 165: Fip-1.74 077-104 / 077-105: Iot Exit Off Jam / Iot Exit Off Early Jam

    Chapter 2 Troubleshooting FIP-1.74 077-104 / 077-105: IOT Exit Off JAM / IOT Exit Off early JAM Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) PWBA MCU (PL8.3.6) HARNESS ASSY FUSING UNIT MG AIO (PL6.1.2) Checking the error. Replace to known good paper. Go to step 2.
  • Page 166 Chapter 2 Troubleshooting Remedy Step Check Checking the Regi Rolls installation. Open the Front Cover and check the Regi Rolls installation. Replace the Go to step 8. Is the ROLL REGI METAL pressed against the ROLL ASSY printer. REGI by the spring pressure? Checking the Regi Clutch.

  • Page 167: Fip-1.75 077-107 / 077-108: Iot Duplex Misfeed Jam / Iot Duplex Jam

    Chapter 2 Troubleshooting FIP-1.75 077-107 / 077-108: IOT Duplex Misfeed JAM / IOT Duplex JAM Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO (PL3.1.18) HARNESS ASSY OPTION MG AIO (PL3.1.20) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) ROLLER ASSY DUP (PL11.2.9) SENSOR PHOTO(REGI SENSOR) (PL3.2.13) FUSING UNIT (PL6.1.1)
  • Page 168 Chapter 2 Troubleshooting Remedy Step Check Checking the HARNESS ASSY OPTION MG AIO for Replace continuity Disconnect J27 from PWBA MCU. Go to step 14. HARNESS ASSY Disconnect P272 from HARNESS ASSY OPTION MG AIO. OPTION MG AIO. Is each cable of J27 <=> P272 continuous? Checking the connectors of the SENSOR PHOTO (REGI Reconnect the SENSOR) for connection.

  • Page 169: Fip-1.76 077-215: Iot Duplexer Failure

    Chapter 2 Troubleshooting FIP-1.76 077-215: IOT Duplexer Failure Remedy Step Check Possible causative parts: HARNESS ASSY OPTION MG AIO (PL3.1.20) PWBA MCU (PL8.3.6) HARNESS ASSY DUP STD MG AIO (PL11.1.14) FEEDER ASSY DUP AIO STD (PL11.1.1) Reseat the Option Checking the Option Duplex for installation. Go to step 3.

  • Page 170: Fip-1.77 077-300: Iot Cover Front Open

    Chapter 2 Troubleshooting FIP-1.77 077-300: IOT Cover Front Open Remedy Step Check Possible causative parts: COVER ASSY FRONT (PL1.2.1) PWBA LVPS (PL8.2.12) HARN ASSY INTERLOCK AIO (PL8.1.1) PWBA MCU (PL8.3.6) HARNESS ASSY LVPS MAIN MG AIO (PL9.1.3) Replace the Checking the COVER ASSY FRONT (Front Cover) for COVER ASSY shape.
  • Page 171 Chapter 2 Troubleshooting Remedy Step Check Checking the power to the Interlock Switch Disconnect the connector of J44 on the PWBA LVPS. Is the voltage across P44-1 <=> ground on the PWBA LVPS, about +24 VDC? Replace the Go to step 8. PWBA LVPS (Refer to REP8.9.) Checking the Interlock Switch for operation...

  • Page 172: Fip-1.78 077-301: Iot Side Cover Open

    Chapter 2 Troubleshooting FIP-1.78 077-301: IOT Side Cover Open Remedy Step Check Possible causative parts: COVER WINDOW TNR AIO (PL1.1.7) SWITCH (PL5.1.9) HARN ASSY SIDE SW (PL5.1.27) PWBA MCU (PL8.3.6) Checking the COVER WINDOW TNR AIO (Side Cover) for Replace the KIT shape.

  • Page 173: Fip-1.79 077-900: Iot Exit Jam

    Chapter 2 Troubleshooting FIP-1.79 077-900: IOT Exit JAM Remedy Step Check Possible causative parts: FUSING UNIT (PL6.1.1) HARNESS ASSY FUSING UNIT MG AIO (PL6.1.2) PWBA MCU (PL8.3.6) Checking the paper feeding Go to step 2. Go to step 4. Was a paper fed from SSF? Set the paper to Checking the paper setting Go to step 4.
  • Page 174 Chapter 2 Troubleshooting Remedy Step Check Checking the connectors of the Exit Sensor in the FUSING UNIT for connection. Check the connections between the PWBA MCU and FUSING UNIT. Are P/J17 and P/J171 connected correctly? Reconnect the connector(s) P/ Go to step 12. J17 and/or P/J171 correctly.

  • Page 175: Fip-1.80 077-901: Iot Remain Registration Jam

    Chapter 2 Troubleshooting FIP-1.80 077-901: IOT Remain Registration JAM Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO (PL3.1.18) ACTUATOR REGI IN (PL3.2.11) SENSOR PHOTO (PL3.2.13) PWBA MCU (PL8.3.6) Checking the error. Replace to known good paper. Go to step 2.
  • Page 176 Chapter 2 Troubleshooting Remedy Step Check Checking the HARNESS ASSY L SIDE MG AIO for continuity. Replace the Disconnect J23 from the PWBA MCU. Go to step 8. HARNESS ASSY Disconnect J232 from the SENSOR PHOTO. L SIDE MG AIO. Is each cable of J23 <=>...

  • Page 177: Fip-1.81 077-907: Iot Remain Duplex Jam

    Chapter 2 Troubleshooting FIP-1.81 077-907: IOT Remain Duplex JAM Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO (PL3.1.18) SENSOR PHOTO (SSF No Paper Sensor) (PL3.2.13) PWBA MCU (PL8.3.6) Checking the SENSOR PHOTO (SSF No Paper Sensor) for operation.

  • Page 178: Fip-1.82 091-402: Iot Phd Life Pre Warning

    Chapter 2 Troubleshooting FIP-1.82 091-402: IOT PHD Life Pre Warning Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) Replace the PHD Checking the life counter value of the PHD ASSY. ASSY. (Refer to Go to step 2. Does the life count value show the near of the end? REP4.6.) Checking after resetting the PHD ASSY.

  • Page 179: Fip-1.83 091-912: Phd Tape Staying

    Chapter 2 Troubleshooting FIP-1.83 091-912: PHD Tape Staying Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) Checking the sealing tapes of the PHD ASSY staying. Turn off the power, and open the COVER ASSY FRONT. Pull the sealing Remove the PHD ASSY.

  • Page 180: Fip-1.84 091-916: Iot Phd Crum Id Error

    Chapter 2 Troubleshooting FIP-1.84 091-916: IOT PHD CRUM ID Error Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) HARN ASSY PHD XPRO (PL9.1.11) Does the error still occur when the power is turned OFF and Go to step 2. End of work.

  • Page 181: Fip-1.85 091-935: Iot Phd Life Over

    Chapter 2 Troubleshooting FIP-1.85 091-935: IOT PHD Life Over Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) Replace the PHD Checking the life counter value of the PHD ASSY. ASSY. (Refer to Go to step 2. Does the life count value show the near of the end? REP4.6.) Checking after resetting the PHD ASSY.

  • Page 182: Fip-1.86 091-941 / 091-942 / 091-943 / 091-944: Iot Cru Waste (Ymck) Full

    Chapter 2 Troubleshooting FIP-1.86 091-941 / 091-942 / 091-943 / 091-944: IOT CRU Waste (YMCK) Full Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) PWBA MCU (PL8.3.6) Checking after replacing the XEROX-TONER CARTRIDGE (Y, M, C or K).

  • Page 183: Fip-1.87 091-972: Iot Phd Detached

    Chapter 2 Troubleshooting FIP-1.87 091-972: IOT PHD Detached Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) PWBA MCU (PL8.3.6) HARN ASSY PHD XPRO (PL9.1.11) Checking after resetting the PHD ASSY. Reseat the PHD ASSY. Go to step 2. End of work. Does the error still occur when the power is turned OFF and Checking the connectors for connection.

  • Page 184: Fip-1.88 092-310: Iot Ctd (Acd) Sensor Error

    Chapter 2 Troubleshooting FIP-1.88 092-310: IOT CTD (ACD) Sensor Error Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) HARN ASSY TNR MOT (PL5.1.25) TRANSFER ASSY (PL6.1.7)
  • Page 185 Chapter 2 Troubleshooting Remedy Step Check Checking the DISPENSE MOTOR (Y, M, C and K) for rotation. Does the DISPENSE MOTOR (Y, M, C and K) function normally? Checked by [Digital Output] - [Yellow Toner Motor,Magenta Go to step 6. Go to step 7.
  • Page 186 Chapter 2 Troubleshooting Remedy Step Check Checking after replacing the PHD ASSY. Replace the PHD ASSY. (Refer to REP4.6.) Go to step 14. End of work. Does the error still occur when the power is turned OFF and Checking after resetting the TRANSFER ASSY. Replace the KIT Reseat the TRANSFER ASSY.
  • Page 187 Chapter 2 Troubleshooting FIP-1.89 092-410 / 092-910: CTD (ADC) Sensor Dustiness Warning / IOT CTD (ADC) Sensor Dustiness Remedy Step Check Possible causative parts: HARNESS ASSY L SIDE MG AIO (PL3.1.18) TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.3.6) Turn OFF the power, and gently wipe the CTD (ADC) Sensor window with a clean dry cloth or cotton swab.

  • Page 188: Fip-1.90 092-661: Iot Environment Sensor Error

    Chapter 2 Troubleshooting FIP-1.90 092-661: IOT Environment Sensor Error Remedy Step Check Possible causative parts: SENSOR HUM (PL8.1.10) PWBA MCU (PL8.3.6) HARNESS ASSY L SIDE MG AIO (PL3.1.18) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 189: Fip-1.91 093-423 / 093-424 / 093-425 / 093-426: Iot Toner Cartridge Near Life

    Chapter 2 Troubleshooting FIP-1.91 093-423 / 093-424 / 093-425 / 093-426: IOT Toner Cartridge Near Life Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) PWBA MCU (PL8.3.6) Checking after replacing the XEROX-TONER CARTRIDGE (Y, M, C or K).

  • Page 190: Fip-1.92 093-919 / 093-920 / 093-921 / 093-922: Iot Ymck Toner Low Density

    Chapter 2 Troubleshooting FIP-1.92 093-919 / 093-920 / 093-921 / 093-922: IOT YMCK Toner Low Density Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) DISPENSER ASSY (PL5.1.1) FRAME ASSY MOT (PL5.1.2) MOTOR ASSY DISP (PL5.1.3) GEAR IDLER (PL5.1.6) GEAR IDLER AUG (PL5.1.7) GEAR IDLER AGI (PL5.1.8) TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23)
  • Page 191 Chapter 2 Troubleshooting Remedy Step Check Checking after resetting the TONER CARTRIDGE (Y, M, C or K). Remove the TONER CARTRIDGE (Y, M, C or K), and shake it from side to side. Go to step 10. End of work. Reseat the TONER CARTRIDGE (Y, M, C or K), and check that the lock key is in the lock position.
  • Page 192 Chapter 2 Troubleshooting Remedy Step Check Checking after replacing the TONER CARTRIDGE (Y, M, C or K). Replace the TONER CARTRIDGE (Y, M, C or K), and check Go to step 17. End of work. that the lock key is in the lock position. (Refer to REP5.5.) Does the error still occur when the power is turned OFF and Checking after replacing the PHD ASSY.

  • Page 193: Fip-1.93 093-925 / 093-950 / 093-951 / 093-952: Iot Toner (Ymck) Crum Comm Error

    Chapter 2 Troubleshooting FIP-1.93 093-925 / 093-950 / 093-951 / 093-952: IOT Toner (YMCK) CRUM Comm Error Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) CONNECTOR CRUM (PL5.1.14) PWBA MCU (PL8.3.6) HARN ASSY TONER CRUM (PL5.1.26) Checking the TONER CARTRIDGE (Y, M, C or K) for...

  • Page 194: Fip-1.94 093-926 / 093-960 / 093-961 / 093-962: Iot (Ymck) Crum Id Error

    Chapter 2 Troubleshooting FIP-1.94 093-926 / 093-960 / 093-961 / 093-962: IOT (YMCK) CRUM ID Error Remedy Step Check Possible causative parts: CONNECTOR CRUM (PL5.1.14) TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) HARN ASSY TONER CRUM (PL5.1.26) PWBA MCU (PL8.3.6) Close the COVER WINDOW TNR AIO correctly.

  • Page 195: Fip-1.95 093-930 / 093-931 / 093-932 / 093-933: Iot Toner Cartridge Life Over

    Chapter 2 Troubleshooting FIP-1.95 093-930 / 093-931 / 093-932 / 093-933: IOT Toner Cartridge Life Over Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) PWBA MCU (PL8.3.6) Checking after replacing the XEROX-TONER CARTRIDGE (Y, M, C or K).

  • Page 196: Fip-1.96 093-970 / 093-971 / 093-972 / 093-973: Iot Print Cartridge Detached

    Chapter 2 Troubleshooting FIP-1.96 093-970 / 093-971 / 093-972 / 093-973: IOT Print Cartridge Detached Remedy Step Check Possible causative parts: TONER CARTRIDGE (Y) (PL5.1.24) TONER CARTRIDGE (M) (PL5.1.23) TONER CARTRIDGE (C) (PL5.1.22) TONER CARTRIDGE (K) (PL5.1.21) HARN ASSY TONER CRUM (PL5.1.26) PWBA MCU (PL8.3.6) Does the error still occur when the power is turned OFF and Go to step 2.

  • Page 197: Fip-1.97 094-422: Iot Belt Unit Near Life

    Chapter 2 Troubleshooting FIP-1.97 094-422: IOT Belt Unit Near Life Remedy Step Check Possible causative parts: TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.3.6) Does the error still occur when the power is turned OFF and Go to step 2. End of work. Initialize the life counter value at the Customer...

  • Page 198: Fip-1.98 094-911: Iot Belt Unit Life Over

    Chapter 2 Troubleshooting FIP-1.98 094-911: IOT Belt Unit Life Over Remedy Step Check Possible causative parts: TRANSFER ASSY (PL6.1.7) PWBA MCU (PL8.3.6) Does the error still occur when the power is turned OFF and Go to step 2. End of work. Initialize the life counter value at the Customer...
  • Page 199 Chapter 2 Troubleshooting FIP-1.99 116-316 / 116-320: ESS DIMM Slot RAM R/W Check Fail / ESS DIMM Slot RAM Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) MEMORY CARD (OPTION) (PL8.1.4) Replace to the recommended Is the customer using the recommended memory card? Go to step 3.

  • Page 200: Fip-1.100 116-355: On Board Network Fatal Error

    Chapter 2 Troubleshooting FIP-1.100 116-355: On Board Network Fatal Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking after removing the ethernet cable. Initialize the Replace the KIT Remove the ethernet cable. Network settings PWBA ESS AIO. Does the error still occur when the power is turned off and and configure the (Refer to REP8.2.)
  • Page 201 Chapter 2 Troubleshooting FIP-1.101 116-361 / 116-362 / 116-363 / 116-366 / 116-368 / 116-369: PCI Bus# (0/1) Error Detected / PCI Bus# (0/1) Host Bridge Controller Error / PCI Error Mes- sages received from Bus#0-Device# (0/1) Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the error.

  • Page 202: Fip-1.102 116-721: Collate Full

    Chapter 2 Troubleshooting FIP-1.102 116-721: Collate Full Remedy Step Check Possible causative parts: Checking the error. Does the error still occur when the power is turned OFF and Go to step 2. End of work. Split the document Checking RAM Disk size settings. into blocks to Does the error occur when printing after reducing the size decrease the...

  • Page 203: Fip-1.103 134-211: Fax Card Modem Error

    Chapter 2 Troubleshooting FIP-1.103 134-211: Fax Card Modem Error Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) PWBA FAX (PL8.1.5) Checking the error Turn off and on the power. Go to step 2. End of work. Does the error still occur when faxing? Checking the PWBA FAX installation Reseat the PWBA FAX.

  • Page 204: Fip-1.104 193-700: Custom Toner Mode

    Chapter 2 Troubleshooting FIP-1.104 193-700: Custom Toner Mode Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the Toner Cartridge. Is the installed toner cartridge to the printer the XEROX Go to step 2. End of work. toner? Checking the printer setting.

  • Page 205: Abnormal Noise Trouble

    Chapter 2 Troubleshooting 2.4 Abnormal Noise Trouble 2.4.1 Entry Chart for Abnormal Noise Troubleshooting Check the Operation Mode Table of Power ON. Does abnornal noise arise during Check the components are normal without any initialization after Power ON? stains and/or damages. (Refer to FIP1 N1.) Check the Operation Mode Table of Standby.

  • Page 206: Operation Mode Table

    Chapter 2 Troubleshooting 2.4.2 Operation Mode Table FIP-1.N1 Noise: When Power is Turned On Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) FUSING UNIT (PL6.1.1) TRANSFER ASSY (PL6.1.7) DRIVE ASSY SUB (PL7.1.1) DRIVE ASSY MAIN (PL7.1.2) Checking the Main Motor. Does the noise arise from the printer? Go to step 2.
  • Page 207 Chapter 2 Troubleshooting Remedy Step Check Try replacing the PHD ASSY (Refer to REP4.6.), FUSING UNIT Checking after resetting the DRIVE ASSY SUB. (Refer to REP6.1.) Reseat the DRIVE ASSY SUB. after replacement, Does the noise arise from the printer? End of work.

  • Page 208: Fip-1.N2 Noise: During Standby

    Chapter 2 Troubleshooting FIP-1.N2 Noise: During Standby Remedy Step Check Possible causative parts: FAN (PL8.2.8) PWBA LVPS (PL8.2.12) Checking the FAN. Replace the Replace the Does the noise arise from the Fan? DUCT FAN ASSY PWBA LVPS Checked by [Digital Output] - [Fan Motor] in [IOT Diag] of AIO.

  • Page 209: Fip-1.N3 Noise: During Printing (Checking For Other Items Than "Power On Noise")

    Chapter 2 Troubleshooting FIP-1.N3 Noise: During Printing (Checking for other items than "power on noise") Remedy Step Check Possible causative parts: HOLDER ASSY SEPARATOR (PL2.1.5) ROLL ASSY FEED (PL3.2.4) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) PHD ASSY (PL4.1.21) FUSING UNIT (PL6.1.1) TRANSFER ASSY (PL6.1.7) DRIVE ASSY SUB (PL7.1.1)
  • Page 210 Chapter 2 Troubleshooting Remedy Step Check Reset the paper Checking the paper guide sides setting and paper setting of guide sides, and SSF. Go to step 10. correctly insert the Were the paper guide sides of SSF correctly set, and was paper to SSF, then the paper correctly inserted into SSF? go to step 10.
  • Page 211 Chapter 2 Troubleshooting Remedy Step Check Try replacing the PHD ASSY (Refer to REP4.6.), KIT Checking the DRIVE ASSY MAIN for installation. TRANSFER Reseat the DRIVE ASSY MAIN. ASSY (Refer to Does the noise arise from the printer? End of work. REP6.3.) and KIT Checked by [Digital Output] - [Main Motor] in [IOT Diag] of DRIVE ASSY...

  • Page 212: Other Fip

    Chapter 2 Troubleshooting 2.5 Other FIP Other FIP covers the Electrical Noise FIP, Power Supply FIP and Multiple Feed FIP, except Error Code FIP, Abnormal Noise FIP and Image Quality FIP. FIP-Electrical Noise Remedy Step Check Possible causative parts: PHD ASSY (PL4.1.21) TRANSFER ASSY (PL6.1.7) PWBA HVPS (PL4.1.19) Checking the external noise.

  • Page 213: Fip-Ac Power

    Chapter 2 Troubleshooting FIP-AC Power Remedy Step Check Possible causative parts: SWITCH ASSY INLET MG AIO (PL8.3.7) PWBA LVPS (PL8.2.12) Checking the printer. Does the motor noise arise when turning on the power? Go to FIP-DC. Go to step 2. During this test, close the COVER ASSY FRONT MG.

  • Page 214: Fip-Dc Power

    Chapter 2 Troubleshooting FIP-DC Power Remedy Step Check Possible causative parts: PWBA LVPS (PL8.2.12) PWBA MCU (PL8.3.6) PWBA ESS AIO (PL8.1.2) Checking the connector of the PWBA LVPS for connection. Disconnect the power cord and wait for one minute. End of work. Go to step 2.

  • Page 215: Fip-Multiple Feed

    Chapter 2 Troubleshooting FIP-Multiple Feed This multiple feed trouble occurs only when the paper is fed from the Paper Cassette. NOTE Remedy Step Check Possible causative parts: HOLDER ASSY SEPARATOR (PL2.1.5) ROLL ASSY FEED (PL3.2.4) ROLL ASSY REGI (PL3.2.9) ROLL REGI METAL (PL3.2.10) Use the paper that Checking the using paper.

  • Page 216: Fip-Control Panel Freezes

    Chapter 2 Troubleshooting FIP-Control Panel Freezes Remedy Step Check Possible causative parts: PWBA ESS AIO (PL8.1.2) Checking the operating environment. Replace the Go to step 2. Is the printer connected to the Network? Printer. Checking the IP address. Go to step 5. Go to step 3.

  • Page 217: Fip-Freezes With "Printing

    Chapter 2 Troubleshooting FIP-Freezes with "Printing..." during Fax Reception Remedy Step Check Possible causative parts: PWBA FAX (PL8.1.5) Checking Discard Size under Fax Setting. Replace the On the Control Panel, open [Admin Menu] > [Fax Go to step 2. PWBA FAX. Settings] >...
  • Page 218 Chapter 2 Troubleshooting Blank Page 2 - 184...
  • Page 219 Chapter 3 Image Quality Troubleshooting...
  • Page 221 Chapter 3 Image Quality Troubleshooting Chapter 3 Image Quality Troubleshooting CONTENTS 3.1 Preface.............................. 3 - 1 3.1.1 Organization and Characteristics of Chapter 3 ................ 3 - 1 3.1.2 How to use Image Quality Troubleshooting ................3 - 1 3.2 Entry Chart for Image Quality Troubleshooting................. 3 - 2 3.3 Image Quality FIP ..........................

  • Page 223: Preface

    Chapter 3 Image Quality Troubleshooting 3.1 Preface 3.1.1 Organization and Characteristics of Chapter 3 1. Chapter 3 Image Quality Troubleshooting is composed of four sections: Image Quality Troubleshooting Entry Chart, Image Quality Specifications and Image Quality FIP. 2. The Image Quality Specifications section describes all types of Test Pattern and image quality evaluation procedure using the Test Patterns and their usages.

  • Page 224: Entry Chart For Image Quality Troubleshooting

    Chapter 3 Image Quality Troubleshooting 3.2 Entry Chart for Image Quality Troubleshooting Start Test Printing Is there a corresponding FIP? Replace TONER CARTRIDGE, PHD ASSY, Carry out the corresponding troubleshooting. TRANSFER ASSY and FUSING UNIT. The trouble is restored? The trouble is restored? Leg_Sec001_001FA It is stated as the ESS is normal.

  • Page 225: Fip-1.P1 The Output Is Too Light

    Chapter 3 Image Quality Troubleshooting When an image quality problem occurs, output a sample print to grasp the nature of the problem, and then perform troubleshooting using "Image Quality FIP List". If the problem persists even after a troubleshooting with the Image Quality FIP, check using the FIP again, and then replace the Possible causative parts listed in the relevant FIP one by one.
  • Page 226 Chapter 3 Image Quality Troubleshooting When horizontal lines and/or spot occur periodically, it is possibly caused by the NOTE trouble of a particular roll. In this case, compare the trouble intervals on the test print with the Pitch Chart. The interval does not necessarily match circumference of the roll.
  • Page 227 Chapter 3 Image Quality Troubleshooting -Pitch Chart The chart is printed [Contamination Check] in the [Test Print] of the [Diagnosis]. Page 2 Page 1 Wsb02028KA Wsb02027KA Page 4 Page 3 Wsb02030KA Wsb02029KA Page 5 Wsb02025KA 3 - 5...
  • Page 228 Chapter 3 Image Quality Troubleshooting 3.3 Image Quality FIP FIP-1.P1 The output is too light Faint Mnt01101KA Mnt01100KA ESS and possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) - DISPENSER ASSY (PL5.1.1) - ROS ASSY (PL4.1.1) - PWBA HVPS (PL4.1.19) Before commencing troubleshooting, check the paper transfer path.
  • Page 229 Chapter 3 Image Quality Troubleshooting Remedy Step Check Replace the paper with a new and dry Checking the paper. one. or Change Is the installed paper with a new and dry one? or does the Go to step 7. the paper to the paper satisfy the specification? one that satisfies the specification.
  • Page 230 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the PHD ASSY for connection. Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD ASSY or...
  • Page 231 Chapter 3 Image Quality Troubleshooting Remedy Step Check Replace the Does the Toner Dispenser Motor function normally? DISPENSER Checked by [Digital Output] - [Yellow Toner Motor,Magenta Go to step 19. ASSY. (Refer to Toner Motor,Cyan Toner Motor,Black Toner Motor] in [IOT REP5.1.), then go Diag] of diagnosis.
  • Page 232 Chapter 3 Image Quality Troubleshooting FIP-1.P2 The entire output is blank ESS and possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) - DISPENSER ASSY (PL5.1.1) - ROS ASSY (PL4.1.1) - PWBA HVPS (PL4.1.19) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 233 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the PHD ASSY sealing ribbon. After turning the printer off, open the front cover and remove the PHD ASSY from the printer.Remove any of the 8 pieces of sealing ribbon that may be left on the PHD ASSY. Then, install the PHD ASSY into the printer.If the ribbon is End of work.
  • Page 234 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the laser beam windows of the ROS ASSY. Are the laser beam windows on the ROS ASSY clean? Clean the window(s) with Go to step 14. soft cloth or cotton swab gently. Checking the laser beam path.
  • Page 235 Chapter 3 Image Quality Troubleshooting FIP-1.P3 Part or the entire output is black. ESS and possible causative parts - PWBA HVPS (PL4.1.19) - PHD ASSY (PL4.1.21) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.

  • Page 236: Fip-1.P4 Toner Smears

    Chapter 3 Image Quality Troubleshooting FIP-1.P4 Toner smears Possible causative parts - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - FUSING UNIT (PL6.1.1) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...

  • Page 237: Fip-1.P5 Random Spots

    Chapter 3 Image Quality Troubleshooting FIP-1.P5 Random spots ESS and possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) - FUSING UNIT (PL6.1.1) - IIT ASSY SUB (PL10.1.11) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 238 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the TRANSFER ASSY for connection. Open the COVER ASSY FRONT. Are four HV terminals on the TRANSFER ASSY, and four springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or deformed? Clean or replace the TRANSFER...

  • Page 239: Fip-1.P6 Streaks Appear On The Output

    Chapter 3 Image Quality Troubleshooting FIP-1.P6 Streaks appear on the output ESS and possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) - FUSING UNIT (PL6.1.1) - IIT ASSY SUB (PL10.1.11) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 240 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the TRANSFER ASSY for connection. Open the COVER ASSY FRONT. Are four HV terminals on the TRANSFER ASSY, and four springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or deformed? Clean or replace the TRANSFER...

  • Page 241: Fip-1.P7 Pitched Color Dots

    Chapter 3 Image Quality Troubleshooting FIP-1.P7 Pitched color dots ESS and possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) - FUSING UNIT (PL6.1.1) - IIT ASSY SUB (PL10.1.11) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 242 Chapter 3 Image Quality Troubleshooting Remedy Step Check Replace the KIT Checking the belt surface of the TRANSFER ASSY. TRANSFER Are there any damages on the belt surface of the Go to step 9. ASSY. (Refer to TRANSFER ASSY? REP6.3.) Checking the TRANSFER ASSY for connection.

  • Page 243: Fip-1.P8 Vertical Blanks

    Chapter 3 Image Quality Troubleshooting FIP-1.P8 Vertical blanks ESS and possible causative parts - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - ROS ASSY (PL4.1.1) - FUSING UNIT (PL6.1.1) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 244 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the TRANSFER ASSY for connection. Open the COVER ASSY FRONT. Are four HV terminals on the TRANSFER ASSY, and four springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or deformed? Clean or replace the TRANSFER...
  • Page 245 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the ROS ASSY for connection. Check the connections between the ROS ASSY and PWBA MCU. Are P/J40, P/J 41, P/J411 and P/J 412 connected correctly? Reconnect the connector(s) P/ J40, P/J41, P/J411 Go to step 12.

  • Page 246: Fip-1.P9 Ghosting

    Chapter 3 Image Quality Troubleshooting FIP-1.P9 Ghosting Ghosting Mnt01114KA Wsb02020KA ESS and possible causative parts - LED ASSY ERASE (PL4.1.8) - HARNESS ASSY LVPS MAIN MG AIO (PL9.1.3) - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 247 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the erase lamps. Open the COVER ASSY FRONT, and remove the PHD ASSY. Go to step 10. Go to step 8. Cheat the safety interlock switch. Does the four erase LEDs light correctly? Checking the connectors for connection.
  • Page 248 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the TRANSFER ASSY for connection.Open the COVER ASSY FRONT. Are four HV terminals on the TRANSFER ASSY, and four springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or deformed? Clean or replace Replace the PHD the TRANSFER...

  • Page 249: Fip-1.P10 Light-Induced Fatigue

    Chapter 3 Image Quality Troubleshooting FIP-1.P10 Light-Induced Fatigue Possible causative parts - PHD ASSY (PL4.1.21) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...

  • Page 250: Fip-1.P11 Fog

    Chapter 3 Image Quality Troubleshooting FIP-1.P11 Fog ESS and possible causative parts - PWBA HVPS (PL4.1.19) - PHD ASSY (PL4.1.21) Mnt01115KA Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...
  • Page 251 Chapter 3 Image Quality Troubleshooting Remedy Step Check Replace the toner Checking the Toner Type Go to step 9. with the XEROX Is the XEROX Toner seated? toner. Checking after resetting the PHD ASSY. Reseat the PHD ASSY. End of work. Go to step 10.

  • Page 252: Fip-1.P12 Bead-Carry-Out (Bco)

    Chapter 3 Image Quality Troubleshooting FIP-1.P12 Bead-Carry-Out (BCO) ESS and possible causative parts - PWBA HVPS (PL4.1.19) - PHD ASSY (PL4.1.21) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...

  • Page 253: Fip-1.P13 Jagged Characters

    Chapter 3 Image Quality Troubleshooting FIP-1.P13 Jagged characters Possible causative parts - ROS ASSY (PL4.1.1) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...
  • Page 254 Chapter 3 Image Quality Troubleshooting Remedy Step Check Replace the toner Checking the Toner Type Go to step 6. with the XEROX Is the XEROX Toner seated? toner. Checking after resetting the KIT ROS ASSY. Replace the KIT Reseat the KIT ROS ASSY. End of work.

  • Page 255: Fip-1.P14 Banding/Horizontal Band Cross Out

    Chapter 3 Image Quality Troubleshooting FIP-1.P14 Banding/Horizontal band cross out Possible causative parts - ROS ASSY (PL4.1.1) - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - PWBA HVPS (PL4.1.19) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
  • Page 256 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the defective parts. Print the [Pitch Configuration Chart] in [Chart Print] in [Diagnosis] tab of [Tool Box]. Replace the When the vertical stripes of periodicity are observed, check corresponding Go to step 7. the defective parts by comparing the printed vertical stripes parts.
  • Page 257 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking after replacing the ROS ASSY. Replace the Replace the KIT ROS. (Refer to REP4.1.) End of work. PWBA HVPS. Is the image printed correctly? (Refer to REP4.5.) 3 - 35...

  • Page 258: Fip-1.P15 Auger Mark

    Chapter 3 Image Quality Troubleshooting FIP-1.P15 Auger mark Possible causative parts - PHD ASSY (PL4.1.21) - DISPENSER ASSY (PL5.1.1) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...
  • Page 259 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the PHD ASSY for connection. Remove the PHD ASSY. Are five HV terminals on the PHD ASSY, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Clean and/or replace the PHD Go to step 6.

  • Page 260: Fip-1.P16 Wrinkled/Stained Paper (Envelope Wrinkle)

    Chapter 3 Image Quality Troubleshooting FIP-1.P16 Wrinkled/Stained paper (Envelope Wrinkle) .Possible causative parts - HOLDER ASSY SEPARATOR (PL2.1.5) - ROLL ASSY FEED (PL3.2.4) - ROLL ASSY REGI (PL3.2.9) - ROLL REGI METAL (PL3.2.10) Tray is recommended for paper feeding because sheets fed via SSF is prone to NOTE skew depending on how the sheet is placed on SSF.
  • Page 261 Chapter 3 Image Quality Troubleshooting Remedy Step Check Remove the Checking the paper path. foreign Go to step 11. Are there any foreign substances on the paper path? substances, then go to step 10. Is the image printed correctly? End of work. Go to step 11.

  • Page 262: Fip-1.P17 The Top Margin Is Incorrect / The Side Margin Is Incorrect

    Chapter 3 Image Quality Troubleshooting FIP-1.P17 The top margin is incorrect / The side margin is incorrect Mnt05100KA Mnt05101KA ESS and possible causative parts - PHD ASSY (PL4.1.21) - TRANSFER ASSY (PL6.1.7) - ROS ASSY (PL4.1.1) - IIT ASSY SUB (PL10.1.11) - ROLL ASSY FEED (PL10.1.5) - PAD ASSY SEPARATOR (PL10.1.6) - ADF ASSY (PL10.1.3)
  • Page 263 Chapter 3 Image Quality Troubleshooting Remedy Step Check Printing data is incorrect,then Checking the printing. check the printing Checked by [Test Print] - [Gradation] in diagnosis. Go to step 8. data which the Is the image printed correctly? problem generated. Checking after replacing the PHD ASSY.

  • Page 264: Fip-1.P18 Color Registration Is Out Of Alignment

    Chapter 3 Image Quality Troubleshooting FIP-1.P18 Color registration is out of alignment Mnt01119KA Possible causative parts - TRANSFER ASSY (PL6.1.7) - PHD ASSY (PL4.1.21) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...

  • Page 265: Fip-1.P19 Images Are Skewed

    Chapter 3 Image Quality Troubleshooting FIP-1.P19 Images are skewed ESS and possible causative parts - HOLDER ASSY SEPARATOR (PL2.1.5) - ROLL ASSY FEED (PL3.2.4) - ROLL ASSY REGI (PL3.2.9) - ROLL REGI METAL (PL3.2.10) - IIT ASSY SUB (PL10.1.11) - ROLL ASSY FEED (PL10.1.5) - PAD ASSY SEPARATOR (PL10.1.6) Mnt01116KA - ADF ASSY (PL10.1.3)
  • Page 266 Chapter 3 Image Quality Troubleshooting Remedy Step Check Checking the ROLL ASSY REGI and ROLL ASSY METAL for rotation. Checked by [Digital Output] - [Main Motor] in [IOT Diag], Replace the ROLL and then enter the [Digital Output] - [Regi Clutch] in [IOT ASSY REGI and/ End of work.

  • Page 267: Fip-1.P20 Paper Damage

    Chapter 3 Image Quality Troubleshooting FIP-1.P20 Paper Damage .Possible causative parts - HOLDER ASSY SEPARATOR (PL2.1.5) - ROLL ASSY FEED (PL3.2.4) - ROLL ASSY REGI (PL3.2.9) - ROLL REGI METAL (PL3.2.10) Mnt01117KA Tray is recommended for paper feeding because sheets fed via SSF is prone to NOTE skew depending on how the sheet is placed on SSF.
  • Page 268 Chapter 3 Image Quality Troubleshooting Remedy Step Check Is the image printed correctly? End of work. Go to step 11. Checking after resetting the HOLDER ASSY SEPARATOR Reseat the HOLDER ASSY SEPARATOR. End of work. Go to step 12. Is the image printed correctly? Checking after replacing the HOLDER ASSY SEPARATOR.

  • Page 269: Fip-1.P21 Unfusing

    Chapter 3 Image Quality Troubleshooting FIP-1.P21 Unfusing Possible causative parts - FUSING UNIT (PL6.1.1) Mnt01118KA Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...

  • Page 270: Fip-1.P22 Label Stuck

    Chapter 3 Image Quality Troubleshooting FIP-1.P22 Label Stuck .Possible causative parts - FUSING UNIT (PL6.1.1) Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign materials on the transfer path, such as staples, paper clips, scraps of paper and so on. Remedy Step Check...
  • Page 271 Chapter 4 Disassembly / Assembly and Adjustments...
  • Page 273 Chapter 4 Disassembly / Assembly and Adjustments Chapter 4 Disassembly / Assembly and Adjustments CONTENTS 4.1 Preface ........................4 - 1 4.1.1 Before starting service work......................4 - 2 4.1.2 Description rules for the procedures ....................4 - 4 4.2 Disassembly / Assembly....................4 - 6 REP1.
  • Page 274 Chapter 4 Disassembly / Assembly and Adjustments Chapter 4 Disassembly / Assembly and Adjustments CONTENTS REP5. DISPENSER ....................4 - 150 REP5.1 DISPENSER ASSY (PL5.1.1)....................4 - 150 REP5.2 FRAME ASSY MOT (PL5.1.2)..................... 4 - 156 REP5.3 SWITCH (PL5.1.9)....................... 4 - 162 REP5.4 HOLDER ASSY TCRU (K), (C), (M), (Y) (PL5.1.17~20) .............
  • Page 275 Chapter 4 Disassembly / Assembly and Adjustments Chapter 4 Disassembly / Assembly and Adjustments CONTENTS REP 99. Safety Critical Components (SCC) ...............4 - 311 REP 99.1.1 Safety Critical Components (SCC) ................. 4 - 311 4.3 Adjustments......................4 - 312 ADJ10.1 Firmware download (Controller and MCU) ................4 - 312 ADJ10.2 Directions for Replacing Important Information Stored Component........

  • Page 277: Preface

    It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly pro- hibited because it cannot be guaranteed in quality and safety.

  • Page 278: Before Starting Service Work

    Chapter 4 Disassembly / Assembly and Adjustments 4.1.1 Before starting service work  Start the procedure after turning off the power and removing the power cord from the outlet.  When performing the service operation around the FUSING UNIT, ensure that FUSING UNIT and its surrounding area have cooled down sufficiently.
  • Page 279 Chapter 4 Disassembly / Assembly and Adjustments Fusing Unit PHD ASSY Black toner cartridge Cyan toner cartridge Cassette ASSY 250 Magenta toner cartridge Yellow toner cartridge MiA03010SA 4 - 3...

  • Page 280: Description Rules For The Procedures

    Chapter 4 Disassembly / Assembly and Adjustments 4.1.2 Description rules for the procedures  [REP. X.Y "AAAAA"] at the top of the procedure means that the part name of an item which is removed or replaced is "AAAAA".  “ (PL X.Y.Z)” attached at the end of parts name in the procedure shows that the parts corre- sponds to the plate (PL) “X.Y”, item “Z”...
  • Page 281 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 5...

  • Page 282: Disassembly / Assembly

    Chapter 4 Disassembly / Assembly and Adjustments 4.2 Disassembly / Assembly REP1. COVERS REP1.1 (SCC) COVER POLE OUT AIO (PL1.1.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 283 Chapter 4 Disassembly / Assembly and Adjustments Release the two hooks of the COVER POLE OUT AIO, remove the COVER POLE OUT AIO from the printer. 4 - 7...
  • Page 284 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the two hooks of the COVER POLE OUT AIO with the holes of the printer. Mate the hole of the COVER POLE OUT AIO with the boss of the COVER TOP AIO. Secure the COVER POLE OUT AIO to the printer with the one screw (silver, 6mm) and the one screw (sil-...
  • Page 285 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 9...

  • Page 286: Rep1.2 (Scc) Cover Scanner Low Aio (Pl1.1.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.2 (SCC) COVER SCANNER LOW AIO (PL1.1.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 287 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the four hooks of the COVER SCANNER LOW AIO with the holes of the printer, move the COVER SCANNER LOW AIO to secure it. 4 - 11...

  • Page 288: Rep1.3 (Scc) Cover Pole In Aio (Pl1.1.3)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.3 (SCC) COVER POLE IN AIO (PL1.1.3) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 289 Chapter 4 Disassembly / Assembly and Adjustments Remove the COVER POLE IN AIO from the printer. 4 - 13...
  • Page 290 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the two bosses of the COVER POLE IN AIO with the holes of the printer, attach the COVER POLE IN AIO. Secure the COVER POLE IN AIO to the printer with the four hooks. 4 - 14...
  • Page 291 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 15...

  • Page 292: Rep1.4 (Scc) Cover Top Aio (Pl1.1.4)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.4 (SCC) COVER TOP AIO (PL1.1.4) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 293 Chapter 4 Disassembly / Assembly and Adjustments 13) Remove the boss of the COVER TOP AIO from the hole of the printer, remove the COVER TOP AIO from the printer. 4 - 17...
  • Page 294 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the boss of the COVER TOP AIO with the hole of the printer. Mate the two holes of the COVER TOP AIO with the pegs of the printer by pulling down the COVER TOP AIO.
  • Page 295 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 19...

  • Page 296: Rep1.5 (Scc) Cover Rear Aio (Pl1.1.5)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.5 (SCC) COVER REAR AIO (PL1.1.5) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 297 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the rim on the upper side of the COVER REAR AIO into the inside of the COVER TOP AIO, attach the COVER REAR AIO to the printer. Secure the COVER REAR AIO to the printer with the two screws (sil- ver, tap, 8mm).

  • Page 298: Rep1.6 Cover Side R Aio (Pl1.1.6), Cover Window Tnr Aio (Pl1.1.7)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.6 COVER SIDE R AIO (PL1.1.6), COVER WINDOW TNR AIO (PL1.1.7) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 299 Chapter 4 Disassembly / Assembly and Adjustments Remove the COVER WINDOW TNR AIO from the COVER SIDE R AIO. 4 - 23...
  • Page 300 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the upper and lower hinges of the COVER WINDOW TNR AIO into the hole of the COVER SIDE R AIO. Mate the boss on the lower hinge of the COVER WINDOW TNR AIO with the hole of the COVER SIDE R AIO.
  • Page 301 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 25...

  • Page 302: Rep1.7 Cover Side L Aio (Pl1.1.8), Cover Assy Ess (Pl1.1.9)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.7 COVER SIDE L AIO (PL1.1.8), COVER ASSY ESS (PL1.1.9) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 303 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the boss of the COVER ASSY ESS to the hole of the COVER SIDE L AIO, attach the COVER ASSY ESS to the COVER SIDE L AIO. 4 - 27...

  • Page 304: Rep1.8 Cover Assy Side R Aio (Pl1.1.12)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.8 COVER ASSY SIDE R AIO (PL1.1.12) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 305 Chapter 4 Disassembly / Assembly and Adjustments Release the three hooks of the COVER ASSY SIDE R AIO, remove the COVER ASSY SIDE R AIO. Please use the miniature NOTE screwdriver when the front hook doesn't come off easily. 4 - 29...
  • Page 306 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the COVER ASSY SIDE R AIO to the printer Secure the three hooks of the COVER ASSY SIDE R AIO to the printer. Secure the COVER ASSY SIDE R AIO to the printer with the eight screws (silver, tap, 8mm).
  • Page 307 Chapter 4 Disassembly / Assembly and Adjustments Mate the hole of the STRAP ASSY AIO with the boss of the COVER ASSY FRONT, secure the STRAP ASSY AIO with the one screw (sil- ver, tap, 8mm). 4 - 31...

  • Page 308: Rep1.9 Cover Assy Side L Aio (Pl1.1.13)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.9 COVER ASSY SIDE L AIO (PL1.1.13) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 309 Chapter 4 Disassembly / Assembly and Adjustments Remove the two screws (silver, M4, 6mm) and the three screws (silver, tap, 8mm) that fix the COVER ASSY SIDE L AIO (PL1.1.13) to the printer. Release the three hooks of the COVER ASSY SIDE L AIO. Shift the COVER ASSY SIDE L AIO to front side, release the two hooks of the COVER ASSY SIDE L AIO.
  • Page 310 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the two hooks of the COVER ASSY SIDE L AIO with the holes of the COVER REAR AIO. Secure the three hooks of the COVER ASSY SIDE L AIO to the printer.
  • Page 311 Chapter 4 Disassembly / Assembly and Adjustments Close the COVER ASSY ESS. Shift the COVER ASSY ESS to front side, secure the SCREW KNURL- ING. 4 - 35...

  • Page 312: Rep1.10 Cover Assy Front (Pl1.2.1)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.10 COVER ASSY FRONT (PL1.2.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 313 Chapter 4 Disassembly / Assembly and Adjustments When carrying out the work described below, leave the relay connector on the NOTE printer side. Release the relay connector from the rib of the printer, disengage the con- necter (P/J5301) of the HARNESS A-OP-OPP (PL1.2.27).
  • Page 314 Chapter 4 Disassembly / Assembly and Adjustments 12) Release the hook of the SHAFT PIVOT (PL1.2.14), pull out the left side SHAFT PIVOT. 13) Release the hook of the SHAFT PIVOT, pull out the right side SHAFT PIVOT. 14) Release the hook of the SHAFT PIVOT, pull out the SHAFT PIVOT that is the fixation of the LINK ASSY FRONT AIO (PL1.2.28).
  • Page 315 Chapter 4 Disassembly / Assembly and Adjustments 15) Lift the COVER ASSY FRONT (PL1.2.1) slightly up to remove the COVER ASSY FRONT from the printer. 4 - 39...
  • Page 316 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Lift the COVER ASSY FRONT slightly up to attach it to the printer. Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT, push the SHAFT PIVOT that is the fixation of the LINK ASSY FRONT AIO until the hook is locked.
  • Page 317 Chapter 4 Disassembly / Assembly and Adjustments Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT, push the left side SHAFT PIVOT until the hook is locked. Route the HARNESS ASSY DUP GND MG AIO along the hooks of the printer, secure the grounding termi- nal of the HARNESS ASSY DUP GND MG AIO with the one screw...
  • Page 318 Chapter 4 Disassembly / Assembly and Adjustments Route the HARNESS ASSY DUP STD MG AIO through the hooks of the printer, engage the connector (P/ J271) of the HARNESS ASSY DUP STD MG AIO. Secure the relay con- nector with the rib of the printer. 4 - 42...
  • Page 319 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 43...

  • Page 320: Rep1.11 Console Assy Panel Aio (Pl1.2.3)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.11 CONSOLE ASSY PANEL AIO (PL1.2.3) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 321 Chapter 4 Disassembly / Assembly and Adjustments Disengage the connector (P/J202) of the CONSOLE ASSY PANEL AIO. 10) Remove the six screws (silver, tap, 8mm) that fix the CONSOLE ASSY PANEL AIO to the COVER ASSY FRONT. When carrying out the work described next procedure, take care not to drop the NOTE CONSOLE ASSY PANEL AIO.
  • Page 322 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the CONSOLE ASSY PANEL AIO to the printer, secure the three hooks of the CONSOLE ASSY PANEL AIO to the COVER ASSY FRONT. Secure the CONSOLE ASSY PANEL AIO to the COVER ASSY FRONT with the five screws (silver, tap, 8mm).
  • Page 323 Chapter 4 Disassembly / Assembly and Adjustments Engage the connector (P/J202) of the CONSOLE ASSY PANEL AIO. Mate the five hooks of the COVER INNER FRONT AIO with the holes of the COVER ASSY FRONT. Shift the COVER INNER FRONT AIO to the upper side, mate the two holes of the COVER INNER FRONT AIO with the two bosses of the COVER ASSY FRONT.

  • Page 324: Rep1.12 Shaft Pivot (Pl1.2.14)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.12 SHAFT PIVOT (PL1.2.14) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Release the hook of the SHAFT PIVOT (PL1.2.14), pull out the left side SHAFT PIVOT. Release the hook of the SHAFT PIVOT, pull out the right side SHAFT PIVOT.
  • Page 325 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the flat face of the SHAFT PIVOT with the hole of the COVER ASSY FRONT, push the SHAFT PIVOT that is the fixation of the LINK ASSY FRONT AIO until the hook is locked.

  • Page 326: Rep1.13 Strap Assy Aio (Pl1.2.30)

    Chapter 4 Disassembly / Assembly and Adjustments REP1.13 STRAP ASSY AIO (PL1.2.30) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 327 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the hook of the STRAP ASSY AIO to the hole of the COVER ASSY SIDE R AIO. Shift the STRAP ASSY AIO to right side, secure the STRAP ASSY AIO. 4 - 51...

  • Page 328: Rep2. Papter Cassette

    Chapter 4 Disassembly / Assembly and Adjustments REP2. PAPTER CASSETTE REP2.1 CASSETTE ASSY 250 MG AIO (PL2.1.1) [Removal] Pull out the CASSETTE ASSY 250 MG AIO (PL2.1.1) from the printer. 4 - 52...
  • Page 329 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the CASSETTE ASSY 250 MG AIO into the printer. 4 - 53...

  • Page 330: Rep2.2 Holder Assy Separator (Pl2.1.5)

    Chapter 4 Disassembly / Assembly and Adjustments REP2.2 HOLDER ASSY SEPARATOR (PL2.1.5) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Release the two hooks of the HOLDER ASSY SEPARATOR (PL2.1.5). Pull up the HOLDER ASSY SEPA- RATOR to remove the HOLDER ASSY SEPARATOR from the CAS- SETTE ASSY 250 MG AIO (PL2.1.1).
  • Page 331 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the under tab of the HOLDER ASSY SEPARATOR with the hole of the CASSETTE ASSY 250 MG AIO. Secure the left and right hooks of the HOLDER ASSY SEPARATOR. 4 - 55...

  • Page 332: Rep2.3 Plate Assy Bottom (Pl2.1.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP2.3 PLATE ASSY BOTTOM (PL2.1.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Push the LATCH BOTTOM L (PL2.1.14) and the LATCH BOTTOM R (PL2.1.15), lift the PLATE ASSY BOTTOM (PL2.1.2) up. LATCH BOTTOM R LATCH BOTTOM L Release the left and right bosses of the PLATE ASSY BOTTOM by pressing the left and right of...
  • Page 333 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Replace in the reverse order of the removal procedure. When attaching the PLATE ASSY BOTTOM, make sure that the bosses on the NOTE under side of the PLATE ASSY BOTTOM were attached to the SPRING N/F L (PL2.1.3) and the SPRING N/F R (PL2.1.4).

  • Page 334: Rep2.4 Tray Assy Extension (Pl2.1.17)

    Chapter 4 Disassembly / Assembly and Adjustments REP2.4 TRAY ASSY EXTENSION (PL2.1.17) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Shift the TRAY ASSY EXTENSION (PL2.1.17) to backward until it stops. Push the back center of the HOUSING CST 250 (PL2.1.18) to release the stopper of the TRAY ASSY EXTENSION.
  • Page 335 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 59...

  • Page 336: Rep2.5 Guide Assy End (Pl2.1.25)

    Chapter 4 Disassembly / Assembly and Adjustments REP2.5 GUIDE ASSY END (PL2.1.25) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Shift the TRAY ASSY EXTENSION (PL2.1.17) to backward until it stops. Shift the GUIDE ASSY END (PL2.1.25) to frontward until it stops. Push the front center of the TRAY ASSY EXTENSION to release the stopper of the GUIDE ASSY END.
  • Page 337 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 61...

  • Page 338: Rep2.6 Kit Side Guide (Pl2.1.99)

    Chapter 4 Disassembly / Assembly and Adjustments REP2.6 KIT SIDE GUIDE (PL2.1.99) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Remove the PLATE ASSY BOTTOM. (REP2.2) Release the hook that fixes the GEAR PINION (PL2.1.7), remove the GEAR PINION from the CASSETTE ASSY 250 MG AIO (PL2.1.1).
  • Page 339 Chapter 4 Disassembly / Assembly and Adjustments Shift the GUIDE SIDE L (PL2.1.6) to inside to mate the two under hooks on the GUIDE SIDE L with holes of the HOUSING CST 250 (PL2.1.18). Remove GUIDE SIDE L from CASETTTE ASSY 250 MG AIO by sliding GUIDE SIDE L so that the three hooks (left, center, right) on the bottom are released from the holes on HOUSING CST 250.
  • Page 340 Chapter 4 Disassembly / Assembly and Adjustments Shift the GUIDE SIDE ASSY R (PL2.1.8) to inside to mate the two under hooks on the GUIDE SIDE ASSY R with the holes of the HOUSING CST 250. Remove GUIDE SIDE R from CASETTTE ASSY 250 MG AIO by sliding GUIDE SIDE R so that the three hooks (right, center, left) on the bottom are released from the holes on HOUSING CST 250.
  • Page 341 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Replace in the reverse order of the removal procedure. Shift the GUIDE SIDE L and GUIDE SIDE ASSY R to outside before attaching the NOTE GEAR PINION. 4 - 65...

  • Page 342: Rep3. Paper Feeder

    Chapter 4 Disassembly / Assembly and Adjustments REP3. PAPER FEEDER REP3.1 (SCC) CLUTCH ASSY DRV (PL3.1.1), BEARING REGI (PL3.1.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 343 Chapter 4 Disassembly / Assembly and Adjustments Remove the E-ring that fixes the CLUTCH ASSY DRV to the shaft, using a miniature screwdriver, remove the CLUTCH ASSY DRV. Release the two hooks of the BEAR- ING REGI (PL3.1.2), remove the BEARING REGI from the shaft.
  • Page 344 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the BEARING REGI to the shaft of the ROLL ASSY REGI, secure the BEARING REGI with the hooks. Mate the notch of the CLUTCH ASSY DRV with the rib of the DRIVE ASSY PH, secure the CLUTCH ASSY DRV to the ROLL ASSY REGI with the E-ring by...
  • Page 345 Chapter 4 Disassembly / Assembly and Adjustments Engage the connector (P/J262) of the CLUTCH ASSY DRV, secure the relay connector with the pegs of the DRIVE ASSY PH. 4 - 69...

  • Page 346: Rep3.2 Solenoid Feed Msi (Pl3.1.11)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.2 SOLENOID FEED MSI (PL3.1.11) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 347 Chapter 4 Disassembly / Assembly and Adjustments 11) Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees. 12) Open the COVER ASSY FRONT. 13) Remove the SPRING FEED OUT (PL3.1.15) from the printer. 4 - 71...
  • Page 348 Chapter 4 Disassembly / Assembly and Adjustments 14) Release the hook of the GEAR ASSY FEED (PL3.1.19), remove the GEAR ASSY FEED from the SHAFT ASSY FEED (PL3.2.2). When carrying out the work NOTE this procedure, pushing down the LEVER FEED (PL3.1.13).
  • Page 349 Chapter 4 Disassembly / Assembly and Adjustments 17) Remove the one screw (silver, tap, 8mm) that fixes the SOLENOID FEED MSI to the printer, remove the SOLENOID FEED MSI. 4 - 73...
  • Page 350 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the holes of the SOLENOID FEED MSI with the two bosses of the printer, secure the SOLENOID FEED MSI with the one screw (sil- ver, tap, 8mm). Engage the connecter (P/J231) of the SOLENOID FEED MSI, secure the relay connector with the rib of the printer.
  • Page 351 Chapter 4 Disassembly / Assembly and Adjustments When carrying out the work described next procedure, it is easier to put the D- NOTE cut surface of the SHAFT ASSY FEED on the front. Attach the GEAR ASSY FEED to the SHAFT ASSY FEED by pushing down the LEVER FEED, mate the hook of the GEAR ASSY FEED with the groove of the SHAFT ASSY...
  • Page 352 Chapter 4 Disassembly / Assembly and Adjustments Fit the ROLL ASSY FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward, rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED.
  • Page 353 Chapter 4 Disassembly / Assembly and Adjustments 10) Move the ROLL CORE MSI to the right side, to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED. 4 - 77...

  • Page 354: Rep3.3 Roll Assy Feed (Pl3.2.4)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.3 ROLL ASSY FEED (PL3.2.4) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 355 Chapter 4 Disassembly / Assembly and Adjustments Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees. 4 - 79...
  • Page 356 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Close the COVER ASSY FRONT. Fit the ROLL ASSY FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward, rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED.
  • Page 357 Chapter 4 Disassembly / Assembly and Adjustments Move the ROLL CORE MSI to the right side, to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED. 4 - 81...

  • Page 358: Rep3.4 Roll Assy Regi (Pl3.2.9)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.4 ROLL ASSY REGI (PL3.2.9) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 359 Chapter 4 Disassembly / Assembly and Adjustments 25) Release the hook of the ACTUATOR REGI OUT (PL3.2.6), shift the ACTUATOR REGI ROLL M (PL3.2.8) to right side. When carrying out the work described next procedure, take care not to drop and NOTE lose the SPRING REGI OUT (PL3.2.7).
  • Page 360 Chapter 4 Disassembly / Assembly and Adjustments 28) Remove the GEAR REGI R from the ROLL ASSY REGI. When carrying out the work NOTE this procedure, it is easier to push the ROLL REGI METAL (PL3.2.10) to frontward. 29) Remove the BEARING EARTH REGI (PL3.2.21) from the ROLL ASSY REGI.
  • Page 361 Chapter 4 Disassembly / Assembly and Adjustments 31) Remove the BEARING R from the ROLL ASSY REGI. When carrying out the work NOTE this procedure, it is easier to push the ROLL REGI METAL (PL3.2.10) to frontward. 32) Shift the ROLL ASSY REGI to left to remove the right shaft of the ROLL ASSY REGI, remove the ROLL ASSY REGI from the...
  • Page 362 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] After the inserting the left shaft of the ROLL ASSY REGI into the hole of the FEEDER ASSY MG AIO, insert the right shaft of the ROLL ASSY REGI into the hole. Attach the ROLL ASSY REGI together with the ACTUATOR REGI OUT and the ACTUATOR REGI ROLL M.
  • Page 363 Chapter 4 Disassembly / Assembly and Adjustments Attach the BEARING EARTH REGI to the ROLL ASSY REGI. When carrying out the work NOTE this procedure, it is easier to push the ROLL REGI METAL (PL3.2.10) to frontward. Attach the GEAR REGI R to the ROLL ASSY REGI.
  • Page 364 Chapter 4 Disassembly / Assembly and Adjustments 7) Close the ACTUATOR REGI OUT by inserting the boss of the ACTUA- TOR REGI OUT into the SPRING REGI OUT. 8) Shift the ACTUATOR REGI OUT to left, fix the CHUTE UP using the hook.
  • Page 365 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 89...

  • Page 366: Rep3.5 Actuator Regi In (Pl3.2.11)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.5 ACTUATOR REGI IN (PL3.2.11) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 367 Chapter 4 Disassembly / Assembly and Adjustments 25) Release the left shaft of the ACTUA- TOR REGI IN (PL3.2.11) from the hook of the CHUTE UP (PL3.2.26). 26) Remove the ACTUATOR REGI IN and the SPRING ACT REGI (PL3.2.12) by releasing the right shaft of the ACTUATOR REGI IN from the hole of the CHUTE UP.
  • Page 368 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the SPRING ACT REGI to the ACTUATOR REGI IN. When carrying out the work NOTE SPRING ACT REGI described next procedure, ensure that the SPRING ACT REGI is hung to ACTUATOR REGI IN and the CHUTE UP correctly.
  • Page 369 Chapter 4 Disassembly / Assembly and Adjustments Fix the left shaft of the ACTUATOR REGI IN with the hook of the CHUTE UP to attach the ACTUA- TOR REGI IN. Check the ACTUATOR REGI IN movement, after the procedure 3 is completed. 4 - 93...

  • Page 370: Rep3.6 Sensor Photo: Ssi No Paper (Pl3.2.13)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.6 SENSOR PHOTO: SSI NO PAPER (PL3.2.13) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 371 Chapter 4 Disassembly / Assembly and Adjustments 10) Shift the BRACKET SNS to front- ward, release the five tabs of the BRACKET SNS from the printer. Remove the BRACKET SNS. 11) Release the three hooks that fix the SENSOR PHOTO: SSI NO PAPER (PL3.2.13) to the BRACKET SNS, and remove the SENSOR PHOTO: SSI NO PAPER.
  • Page 372 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connector (P/J234) of the SENSOR PHOTO: CST NO PAPER. Replace the SENSOR PHOTO: CST NO PAPER to the FEEDER ASSY MG AIO by mating the hook of the SENSOR PHOTO: CST NO PAPER with its mounting position.
  • Page 373 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 97...

  • Page 374: Rep3.7 Sensor Photo: Regi (Pl3.2.13)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.7 SENSOR PHOTO: REGI (PL3.2.13) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 375 Chapter 4 Disassembly / Assembly and Adjustments When carrying out the work described next procedure, take care not to drop and NOTE lose the SPRING REGI OUT (PL3.2.7). 26) Release the ACTUATOR REGI OUT from the hook on the CHUTE UP (PL3.2.26), open the ACTUATOR REGI OUT.
  • Page 376 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connector (P/J232) of the SENSOR PHOTO: REGI. Replace the SENSOR PHOTO: REGI to the FEEDER ASSY MG AIO by mating the three hooks of the SENSOR PHOTO: REGI. When carrying out the work NOTE this procedure, it is easier to push the ACTUATOR...
  • Page 377 Chapter 4 Disassembly / Assembly and Adjustments Shift the ACTUATOR REGI OUT to left, fix the CHUTE UP using the hook. Attach the ACTUATOR REGI ROLL M by mating the hole of the ACTUA- TOR REGI ROLL M with the tab of the ACTUATOR REGI OUT.

  • Page 378: Rep3.8 Sensor Photo: Cst No Paper (Pl3.2.13)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.8 SENSOR PHOTO: CST NO PAPER (PL3.2.13) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 379 Chapter 4 Disassembly / Assembly and Adjustments 26) Disengage the connector (P/J234) of the SENSOR PHOTO: CST NO PAPER. 4 - 103...
  • Page 380 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connector (P/J233) of the SENSOR PHOTO: SSI NO PAPER. Replace the SENSOR PHOTO: SSI NO PAPER to the BRACKET SNS by mating the hook of the SENSOR PHOTO: SSI NO PAPER with its mounting position.
  • Page 381 Chapter 4 Disassembly / Assembly and Adjustments Mate the two holes of the BRACKET SNS with the bosses of the printer. Route the harness of the BRACKET SNS through the hooks of the printer. Secure the BRACKET SNS to the printer with the two screws (silver, tap, 8mm).

  • Page 382: Rep3.9 Actuator Ssi (Pl3.2.14)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.9 ACTUATOR SSI (PL3.2.14) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY. (REP4.6) The FUSING UNIT part is very hot.
  • Page 383 Chapter 4 Disassembly / Assembly and Adjustments 10) 1Shift the BRACKET SNS to front- ward, release the five tabs of the BRACKET SNS from the printer. Remove the BRACKET SNS. 11) Release the left shaft of the ACTU- ATOR SSI (PL3.2.14) from the hook of the CHUTE UP (PL3.2.26).
  • Page 384 Chapter 4 Disassembly / Assembly and Adjustments 13) Remove the SPRING ACT SSI from the ACTUATOR SSI. 4 - 108...
  • Page 385 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the SPRING ACT SSI to the ACTUATOR SSI. When carrying out the NOTE SPRING ACT SSI work described next procedure, ensure that the SPRING ACT SSI is hung to ACTUATOR SSI and the CHUTE UP correctly.
  • Page 386 Chapter 4 Disassembly / Assembly and Adjustments Secure the left shaft of the ACTUA- TOR SSI with the hook of the CHUTE UP, attach the ACTUA- TOR SSI. Check the ACTUATOR SSI movement, after the procedure 3 is completed. Mate the five tabs of the BRACKET SNS with the printer.
  • Page 387 Chapter 4 Disassembly / Assembly and Adjustments Route the harness of the BRACKET SNS through the hooks of the printer. Secure the BRACKET SNS to the printer with the two screws (silver, tap, 8mm). 4 - 111...

  • Page 388: Rep3.10 Actuator Assy No Paper (Pl3.2.32)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.10 ACTUATOR ASSY NO PAPER (PL3.2.32) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 389 Chapter 4 Disassembly / Assembly and Adjustments 27) Remove the ACTUATOR ASSY NO PAPER and the SPRING STP (PL3.2.16) by releasing the left shaft of the ACTUATOR ASSY NO PAPER from the hole of the CHUTE 28) Remove the SPRING STP from the ACTUATOR ASSY NO PAPER.
  • Page 390 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the SPRING STP to the ACTUATOR ASSY NO PAPER. When carrying out the work NOTE SPRING STP described next procedure, ensure that the SPRING STP is hung to ACTUATOR NO PAPER and the CHUTE UP correctly.
  • Page 391 Chapter 4 Disassembly / Assembly and Adjustments Insert the right shaft of the ACTUA- TOR ASSY NO PAPER into the hole of the CHUTE UP. Attach the ACTUATOR ASSY NO PAPER. Check the ACTUATOR ASSY NO PAPER movement, after the procedure 3 is completed. 4 - 115...

  • Page 392: Rep3.11 Upper Unit (Reference Only)

    Chapter 4 Disassembly / Assembly and Adjustments REP3.11 UPPER UNIT (Reference only) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 393 Chapter 4 Disassembly / Assembly and Adjustments 25) Disengage the connector (P/J144) of the PWBA EEPROM (PL8.3.4), release the HARN ASSY PHD XPRO (PL9.1.11) from the clamp, pull the HARN ASSY PHD XPRO out from the hole of the CHASSIS MCU.
  • Page 394 Chapter 4 Disassembly / Assembly and Adjustments 28) Release the three tabs of the CHAS- SIS MCU from the holes of the printer, remove the CHASSIS MCU together with the PWBA MCU from the printer. 29) Disengage the connector (P/J221) of the DRIVE ASSY SUB (PL7.1.1).
  • Page 395 Chapter 4 Disassembly / Assembly and Adjustments 31) Remove the two screws (silver, tap, 8mm) that fix the under part of the DISPENSER ASSY. 32) Open the HOLDER ASSY TCRU (K), (C), (M), and (Y), remove the one screw (silver, tap, 8mm) that fixes the right side of the printer frame.
  • Page 396 Chapter 4 Disassembly / Assembly and Adjustments 34) Remove the one screw (silver, tap, 8mm) that fixes the left side of the printer frame. 35) Remove the UPPER UNIT. 4 - 120...
  • Page 397 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] When carrying out the work NOTE described next procedure, route the harness of the TRANSFER ASSY through the groove of the UPPER UNIT. Mate the two holes of the UPPER UNIT with the bosses of the FEEDER ASSY MG AIO and attach Secure the left side of the printer frame with the one screw (silver,...
  • Page 398 Chapter 4 Disassembly / Assembly and Adjustments Secure the rear side of the DIS- PENSER ASSY with the one screw (silver, M4, 6mm). Open the HOLDER ASSY TCRU (K), (C), (M) and (Y), secure the right side of the printer frame with the one screw (silver, tap, 8mm).
  • Page 399 Chapter 4 Disassembly / Assembly and Adjustments Secure the front side of the printer frame with the two screws (silver, tap, 8mm). Engage the connecter (P/J221) of the DRIVE ASSY SUB. Mate the three tabs of the CHASSIS MCU with the holes of the printer, attach the CHASSIS MCU to the printer together with the PWBA MCU.
  • Page 400 Chapter 4 Disassembly / Assembly and Adjustments Secure the side part of the CHAS- SIS MCU with the one screw (silver, 6mm). 10) Secure the under part of the CHAS- SIS MCU with the two screws (sil- ver, 6mm). 11) Route the HARN ASSY PHD XPRO through the hole of the CHASSIS MCU, engage the connector (P/J144) of the PWBA EEPROM.
  • Page 401 Chapter 4 Disassembly / Assembly and Adjustments 12) Engage all the connectors of the PWBA MCU, secure all the har- nesses using the clamps on the CHASSIS MCU. When carrying out the work NOTE this procedure, do not engage the two connectors (P10, P11).

  • Page 402: Rep4. Xerographics

    Chapter 4 Disassembly / Assembly and Adjustments REP4. XEROGRAPHICS REP4.1 ROS ASSY (PL4.1.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 403 Chapter 4 Disassembly / Assembly and Adjustments 20) Remove the four screws (silver, tap 8mm) that fix the left and right sides of the SPRING ROSs (PL4.1.2) to the printer. Remove the SPRING ROSs from the printer. 21) Lift up the ROS ASSY (PL4.1.1) slowly from the printer.
  • Page 404 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the two connectors (P/J411 and 412) of the ROS ASSY. Mate the under side boss of the ROS ASSY with the hole of the printer, attach the ROS ASSY. When carrying out the work NOTE described next procedure, ensure that the SPRING...
  • Page 405 Chapter 4 Disassembly / Assembly and Adjustments Mate the holes of the SPRING ROS with the bosses of the printer, secure it with the four screws (sil- ver, tap, 8mm). Engage the two connectors (P/J40 and 41) with the PWBA MCU, fix the harness using the EDGE SAD- DLE.

  • Page 406: Rep4.2 Spring Phd (Pl4.1.4), Lever Phd (Pl4.1.5), Block Stopper Phd D (Pl4.1.6)

    Chapter 4 Disassembly / Assembly and Adjustments REP4.2 SPRING PHD (PL4.1.4), LEVER PHD (PL4.1.5), BLOCK STOPPER PHD D (PL4.1.6) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 407 Chapter 4 Disassembly / Assembly and Adjustments 11) Remove the SPRING PHD (PL4.1.4) from the printer. 12) Rotate the LEVER PHD (PL4.1.5) slightly, remove the LEVER PHD from the printer. 4 - 131...
  • Page 408 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Tilt the LEVER PHD slightly, attach the LEVER PHD to the printer. Attach the SPRING PHD to the printer. Described below is the replacement procedure common among the upper and NOTE lower of the BLOCK STOPPER PHD Ds. 4 - 132...
  • Page 409 Chapter 4 Disassembly / Assembly and Adjustments Push the BLOCK STOPPER PHD D to the printer until it is locked. 4 - 133...

  • Page 410: Rep4.3 Spring Phd (Pl4.1.4), Lever Phd (Pl4.1.5), Block Stopper Phd Ad (Pl4.1.7)

    Chapter 4 Disassembly / Assembly and Adjustments REP4.3 SPRING PHD (PL4.1.4), LEVER PHD (PL4.1.5), BLOCK STOPPER PHD AD (PL4.1.7) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 411 Chapter 4 Disassembly / Assembly and Adjustments Remove the SPRING PHD (PL4.1.4) from the printer. 10) Rotate the LEVER PHD (PL4.1.5) slightly, remove the LEVER PHD from the printer. 4 - 135...
  • Page 412 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Tilt the LEVER PHD slightly, attach the LEVER PHD to the printer. Attach the SPRING PHD to the printer. Described below is the replacement procedure common among the upper and NOTE lower of the BLOCK STOPPER PHD ADs. Push the BLOCK STOPPER PHD AD to the printer until it is locked.
  • Page 413 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 137...

  • Page 414: Rep4.4 Led Assy Erase (Pl4.1.8)

    Chapter 4 Disassembly / Assembly and Adjustments REP4.4 LED ASSY ERASE (PL4.1.8) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 415 Chapter 4 Disassembly / Assembly and Adjustments Disengage the connector (P/J141) of the LED ASSY ERASE. 4 - 139...
  • Page 416 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connecter (P/J141) of the LED ASSY ERASE. Attach the LED ASSY ERASE to the printer. Secure the LED ASSY ERASE to the printer with two screws (silver, tap, 8mm). 4 - 140...
  • Page 417 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 141...

  • Page 418: Rep4.5 (Scc) Pwba Hvps (Pl4.1.19)

    Chapter 4 Disassembly / Assembly and Adjustments REP4.5 (SCC) PWBA HVPS (PL4.1.19) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 419 Chapter 4 Disassembly / Assembly and Adjustments 26) Remove the seven screws (silver, 6mm) that fix the PWBA HVPS to the CHASSIS ASSY HVPS (PL8.4.10). 27) Remove the PWBA HVPS from the CHASSIS ASSY HVPS. 4 - 143...
  • Page 420 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Mate the notch and hole of the PWBA HVPS with the tabs of the CHASSIS ASSY HVPS, attach the PWBA HVPS. Secure the PWBA HVPS to the CHASSIS ASSY HVPS with the seven screws (silver, 6mm).
  • Page 421 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 145...

  • Page 422: Rep4.6 Phd Assy (Pl4.1.21)

    Chapter 4 Disassembly / Assembly and Adjustments REP4.6 PHD ASSY (PL4.1.21) [Removal] Remove the CASSETTE ASSY 250 MG AIO before working. NOTE Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1).
  • Page 423 Chapter 4 Disassembly / Assembly and Adjustments Rotate the four stoppers of the PHD ASSY (PL4.1.21) to the counter clock wise direction, to release the lock. Remove the PHD ASSY toward you by pulling it by the left and right handles.
  • Page 424 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Put the paper on the TRANSFER ASSY (PL6.1.7) to protect the belt. When carrying out the work NOTE this procedure, take care not to cover the left and right of the belt guards with the paper.
  • Page 425 Chapter 4 Disassembly / Assembly and Adjustments Rotate the four Stoppers of the PHD ASSY to clockwise. Remove the paper from the TRANS- FER ASSY. Close the TRANSFER ASSY. Close the COVER ASSY FRONT. Insert the CASSETTE ASSY 250 MG AIO into the printer. 4 - 149...

  • Page 426: Rep5. Dispenser

    Chapter 4 Disassembly / Assembly and Adjustments REP5. DISPENSER REP5.1DISPENSER ASSY (PL5.1.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 427 Chapter 4 Disassembly / Assembly and Adjustments 22) Release the hooks of the connector (P5041) of the HARNESS ASSY LVPS MAIN MG AIO (PL9.1.3), using a pliers, and then remove it from the DISPENSER ASSY (PL5.1.1). 23) Disengage the seven connectors (P/ J14, 15, 17, 18, 19, 29 and 31) on the PWBA MCU (PL8.3.6), release the HARNESS ASSY FUSING UNIT...
  • Page 428 Chapter 4 Disassembly / Assembly and Adjustments 24) Remove the four screws (silver, tap, 8mm) that fix the DISPENSER ASSY to the printer. 25) Remove the one screw (silver, M4, 6mm) that fixes the rear side of the DISPENSER ASSY to the printer. 26) Release the hole of the DISPENSER ASSY from the boss of the printer, move the DISPENSER ASSY to...
  • Page 429 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 153...
  • Page 430 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the AUGER part of the DIS- PENSER ASSY into the hole of the printer, mate the hole of the DIS- PENSER ASSY with the boss of the printer, and then attach the DIS- PENSER ASSY.
  • Page 431 Chapter 4 Disassembly / Assembly and Adjustments Route the HARNESS ASSY FUS- ING UNIT MG AIO and HARNESS ASSY LVPS MAIN MG AIO through the hooks of the DISPENSER ASSY, engage the seven connectors (P/J14, 15, 17, 18, 19, 29 and 31) with the PWBA MCU.

  • Page 432: Rep5.2 Frame Assy Mot (Pl5.1.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP5.2 FRAME ASSY MOT (PL5.1.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 433 Chapter 4 Disassembly / Assembly and Adjustments 23) Disengage all the connectors of the MOTOR ASSY DISP (PL5.1.3), release all the harness from the hooks of the FRAME ASSY MOT (PL5.1.2). 24) Remove the five screws (silver, tap, 8mm) that fix the FRAME ASSY MOT to the DISPENSER ASSY (PL5.1.1).
  • Page 434 Chapter 4 Disassembly / Assembly and Adjustments 25) Release the notch of the CONDUC- TOR MOTOR (PL5.1.4) from the hook of the FRAME DISP (PL5.1.12), When carrying out the work described next procedure, take care not to drop and NOTE lose the GEARs.
  • Page 435 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 159...
  • Page 436 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] When carrying out the work described next procedure, take care not to drop and NOTE lose the GEARs. Attach the FRAME ASSY MOT to the DISPENSER ASSY. Hang the notch of the CONDUC- TOR MOTOR to the hook of the FRAME DISP.
  • Page 437 Chapter 4 Disassembly / Assembly and Adjustments Secure the FRAME ASSY MOT to the DISPENSER ASSY with the five screws (silver, tap, 8mm). Route all the harness through the hooks of the FRAME ASSY MOT, engage all the connectors of the MOTOR ASSY DISP.

  • Page 438: Rep5.3 Switch (Pl5.1.9)

    Chapter 4 Disassembly / Assembly and Adjustments REP5.3 SWITCH (PL5.1.9) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY. (REP4.6) The FUSING UNIT part is very hot.
  • Page 439 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connecter (P/J291) of the SWITCH. Attach the SWITCH to the printer, secure the SWITCH with the two hooks. 4 - 163...

  • Page 440: Rep5.4 Holder Assy Tcru (K), (C), (M), (Y) (Pl5.1.17~20)

    Chapter 4 Disassembly / Assembly and Adjustments REP5.4 HOLDER ASSY TCRU (K), (C), (M), (Y) (PL5.1.17~20) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 441 Chapter 4 Disassembly / Assembly and Adjustments 21) Press the central part of the HOLDER ASSY TCRU to release the hole of the HOLDER ASSY TCRU from the boss of the FRAME DISP (PL5.1.12). Open the HOLDER ASSY TCRU by 90 degrees.
  • Page 442 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Described below is the replacement procedure common among the four NOTE HOLDER ASSY TCRU. Mate the lower boss of the HOLDER ASSY TCRU with the hole of the FRAME DISP. Bend the HOLDER ASSY TCRU, mate the upper boss of the HOLDER ASSY TCRU with the hole of the FRAME DISP.
  • Page 443 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 167...

  • Page 444: Rep5.5 Toner Cartridge (K), (C), (M), (Y) (Pl5.1.21~24)

    Chapter 4 Disassembly / Assembly and Adjustments REP5.5 TONER CARTRIDGE (K), (C), (M), (Y) (PL5.1.21~24) [Removal] Described below is the removal procedure common among the four TONER NOTE CARTRIDGEs Open the COVER WINDOW TNR AIO (PL1.1.7). Move the handle of the TONER CARTRIDGE to backward, to release the lock.
  • Page 445 Chapter 4 Disassembly / Assembly and Adjustments Remove the TONER CARTRIDGE from the HOLDER ASSY TCRU. 4 - 169...
  • Page 446 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Described below is the replacement procedure common among the four TONER NOTE CARTRIDGEs. Shake the TONER CARTRIDGE five or six times for the distributing toner evenly. Insert the TONER CARTRIDGE into the HOLDER ASSY TCRU slowly, attach it.
  • Page 447 Chapter 4 Disassembly / Assembly and Adjustments When performing the step NOTE described next procedure, mate the delta mark of the Handle with the lock mark on the cartridge holder. Move the handle to the front. Close the COVER WINDOW TNR AIO. 4 - 171...

  • Page 448: Rep6. Transfer & Fusing Unit

    Chapter 4 Disassembly / Assembly and Adjustments REP6. TRANSFER & FUSING UNIT REP6.1 (SCC) FUSING UNIT (PL6.1.1) [Removal] Open the COVER ASSY FRONT (PL1.2.1). The FUSING UNIT part is very hot. Take added care not to get burned when NOTE performing the service operation.
  • Page 449 Chapter 4 Disassembly / Assembly and Adjustments Disengage the connector of the FUS- ING UNIT by pulling the right side of the FUSING UNIT toward you with the LEVER released. Lift up the FUSING UNIT, move the FUSING UNIT to the right side. 4 - 173...
  • Page 450 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Insert the two studs of the FUSING UNIT into the holes of the printer. Engage the connector (P/J171) of the FUSING UNIT by pushing the FUS- ING UNIT. Close the TRANSFER ASSY. Close the COVER ASSY FRONT.
  • Page 451 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 175...

  • Page 452: Rep6.2Stopper Pivot (Pl6.1.3), Pivot Trans L (Pl6.1.4), Gear T4 (Pl6.1.5)

    Chapter 4 Disassembly / Assembly and Adjustments REP6.2STOPPER PIVOT (PL6.1.3), PIVOT TRANS L (PL6.1.4), GEAR T4 (PL6.1.5), SHAFT ASSY PIVOT (PL6.1.6) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 453 Chapter 4 Disassembly / Assembly and Adjustments Rotate the STOPPER PIVOT (PL6.1.3), mate the tabs of the STOPPER PIVOT with the notches of the DRIVE ASSY MAIN (PL7.1.2). 10) Remove the STOPPER PIVOT from the printer. When carrying out the work described next procedure, take care not to drop the NOTE GEAR T4.
  • Page 454 Chapter 4 Disassembly / Assembly and Adjustments 12) Remove the one screw (silver, tap, 8mm) that fixes the SHAFT ASSY PIVOT (PL6.1.6) to the printer. When carrying out the work described next procedure, keep the TRANSFER NOTE ASSY slightly lifted for ease of work. 13) Pull out the SHAFT ASSY PIVOT from the printer.
  • Page 455 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the hole of the TRANSFER ASSY with the hole of the printer frame, attach the SHAFT ASSY PIVOT. Secure the SHAFT ASSY PIVOT to the printer with the one screw (sil- ver, tap, 8mm).
  • Page 456 Chapter 4 Disassembly / Assembly and Adjustments When carrying out the work described next procedure, keep the TRANSFER NOTE ASSY slightly lifted for ease of work. Attach the GEAR T4 to the printer, align the holes of the GEAR T4, the printer frame, and the TRANSFER ASSY, and then insert the PIVOT TRANS L.
  • Page 457 Chapter 4 Disassembly / Assembly and Adjustments Rotate the STOPPER PIVOT to the left, secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame. Mate the notch of the CLUTCH ASSY DRV with the rib of the DRIVE ASSY PH, secure the CLUTCH ASSY DRV to the ROLL ASSY REGI with the E-ring by using a pliers.

  • Page 458: Rep6.3Transfer Assy (Pl6.1.7), Cover Harness (Pl6.1.8)

    Chapter 4 Disassembly / Assembly and Adjustments REP6.3TRANSFER ASSY (PL6.1.7), COVER HARNESS (PL6.1.8) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE 3) Remove the PHD ASSY.
  • Page 459 Chapter 4 Disassembly / Assembly and Adjustments Release the harness from the pegs of the TRANSFER ASSY, disengage the connector (P/J281) of the TRANSFER ASSY. 10) Release the harness coming from printer from hook of the TRANS- FER ASSY. 11) Tilt the TRANSFER ASSY slowly. 12) Remove the STOPPER PIVOT (PL6.1.3), PIVOT TRANS L (PL6.1.4), GEAR T4 (PL6.1.5), and SHAFT ASSY PIVOT (PL6.1.6).
  • Page 460 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the TRANSFER ASSY to the printer. Attach the SHAFT ASSY PIVOT (PL6.1.6), GEAR T4 (PL6.1.5), PIVOT TRANS L (PL6.1.4) and STOPPER PIVOT (PL6.1.3). (REP6.2) Close the TRANSFER ASSY. When carrying out the work described next procedure, take care not to scratch NOTE the belt surface of the TRANSFER ASSY.
  • Page 461 Chapter 4 Disassembly / Assembly and Adjustments Engage the connector (P/J281) of the TRANSFER ASSY, secure the relay connector with the pegs of the TRANSFER ASSY. Attach the COVER HARNESS to the TRANSFER ASSY. 4 - 185...

  • Page 462: Rep7. Drive

    Chapter 4 Disassembly / Assembly and Adjustments REP7. DRIVE REP7.1 (SCC) DRIVE ASSY SUB (PL7.1.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 463 Chapter 4 Disassembly / Assembly and Adjustments 11) Remove the one screw (silver, M4, 6mm) and the four screws (silver, tap, 8mm) that fix the DRIVE ASSY SUB to the printer. 12) Remove the DRIVE ASSY SUB from the printer. 4 - 187...
  • Page 464 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the DRIVE ASSY SUB to the printer. Since two types of screws are used for securing the DRIVE ASSY SUB, ensure NOTE that the right screws are used at their right securing positions. The securing positions for tap screws are marked with [T].
  • Page 465 Chapter 4 Disassembly / Assembly and Adjustments Engage the connecter (P/J221) of the DRIVE ASSY SUB. 4 - 189...

  • Page 466: Rep7.2 (Scc) Drive Assy Main (Pl7.1.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP7.2 (SCC) DRIVE ASSY MAIN (PL7.1.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 467 Chapter 4 Disassembly / Assembly and Adjustments 10) Remove the one screw (silver, M4, 6mm) and the five screws (silver, tap, 8mm) that fix the DRIVE ASSY MAIN to the printer. 11) Remove the DRIVE ASSY MAIN from the printer. 4 - 191...
  • Page 468 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the DRIVE ASSY MAIN to the printer. Since two types of screws are used for securing the DRIVE ASSY MAIN, ensure NOTE that the right screws are used at their right securing positions. The securing positions for tap screws are marked with [T].
  • Page 469 Chapter 4 Disassembly / Assembly and Adjustments Attach the GEAR P2 to the shaft of DRIVE ASSY SUB. Ensure that the GEAR P2 is NOTE oriented to the direction shown in the right. When carrying out the work NOTE described next procedure, ensure that the flat face of the PIVOT TRANS L is oriented to the direction...
  • Page 470 Chapter 4 Disassembly / Assembly and Adjustments Rotate the STOPPER PIVOT to the left, secure the STOPPER PIVOT to the DRIVE ASSY MAIN frame. 4 - 194...
  • Page 471 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 195...

  • Page 472: Rep7.3 Gear P2 (Pl7.1.3) And (Scc) Drive Assy Ph (Pl7.1.4)

    Chapter 4 Disassembly / Assembly and Adjustments REP7.3 GEAR P2 (PL7.1.3) and (SCC) DRIVE ASSY PH (PL7.1.4) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 473 Chapter 4 Disassembly / Assembly and Adjustments Pull out the harness of the DRIVE ASSY PH from the hole of the printer. 10) Remove the one screw (silver, M4, 6mm), the one screw (silver, M3, 6mm) and the one screw (silver, tap, 8mm) that fix the DRIVE ASSY PH to the printer.
  • Page 474 Chapter 4 Disassembly / Assembly and Adjustments 11) Remove the DRIVE ASSY PH from the printer. 12) Disengage the connector (P/J261) of the SENSOR PHOTO: COLOR MODE SWITCHING (PL7.1.5) on the DRIVE ASSY PH, release the HARN ASSY KSNR REGCL MG AIO (PL9.1.9) from the hook of the DRIVE ASSY PH.
  • Page 475 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the GEAR P2 to the shaft of DRIVE ASSY SUB. Ensure that the GEAR P2 is NOTE oriented to the direction shown in the right. Replace the SENSOR PHOTO: COLOR MODE SWITCHING to the DRIVE ASST PH by mating the three hooks of the SENSOR PHOTO: COLOR MODE SWITCH-...
  • Page 476 Chapter 4 Disassembly / Assembly and Adjustments Attach the DRIVE ASSY PH to the printer. Since three types of screws are used for securing the DRIVE ASSY PH, ensure NOTE that the right screws are used at their right securing positions. The securing positions for tap screws are marked with [T].
  • Page 477 Chapter 4 Disassembly / Assembly and Adjustments Route the harness of the DRIVE ASSY PH through the hole of the printer. Engage the connecter (P/J241) of the DRIVE ASSY PH, secure the relay connector with the rib of the printer. Route all the harness through the hooks of the DRIVE ASSY PH, engage the connector (P/J211) of the...

  • Page 478: Rep8. Electrical & Frame

    Chapter 4 Disassembly / Assembly and Adjustments REP8. ELECTRICAL & FRAME REP8.1 (SCC) HARN ASSY INTERLOCK AIO (PL8.1.1) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 479 Chapter 4 Disassembly / Assembly and Adjustments 13) Remove the three clamps on the PLATE ASSY TOP (PL8.2.2) that fix the harness of the HARN ASSY INTERLOCK AIO, pull the harness of the HARN ASSY INTERLOCK AIO out from the hole of the CHAS- SIS LVPS (PL8.2.13).
  • Page 480 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the hole of the switch with the boss of the printer, secure the switch with the one screw (silver, tap, 16mm). Secure the harness of the HARN ASSY INTERLOCK AIO with the clamps.
  • Page 481 Chapter 4 Disassembly / Assembly and Adjustments Engage the connector (P/J44) of the HARN ASSY INTERLOCK AIO to the PWBA LVPS, secure the har- ness using the two clamps. 4 - 205...

  • Page 482: Rep8.2 (Isc) (Scc) Pwba Ess Aio (Pl8.1.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.2 (ISC) (SCC) PWBA ESS AIO (PL8.1.2) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light.
  • Page 483 Chapter 4 Disassembly / Assembly and Adjustments 10) Release the hook of the GUIDE HARNESS USB (PL8.4.5), remove the GUIDE HARNESS USB from the printer. 11) Remove the ten screws (silver, 6mm) that fix the PWBA ESS AIO to the printer.
  • Page 484 Chapter 4 Disassembly / Assembly and Adjustments 13) Remove the PWBA ESS AIO from the printer. 4 - 208...
  • Page 485 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 209...
  • Page 486 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Ensure proper electrostatic discharge procedures are followed to prevent NOTE damage to the PWBA ESS SFP and options during replacement. The replacement steps of procedure 1) to 3) are to be required for changing the NOTE PWBA ESS SFP.
  • Page 487 Chapter 4 Disassembly / Assembly and Adjustments Attach the ROM that were removed from old PWBA ESS AIO on IC sockets of new PWBA ESS AIO with its notch aligned with the notch in IC socket. Attach the PWBA ESS AIO to the printer.
  • Page 488 Chapter 4 Disassembly / Assembly and Adjustments Secure the USB connector of the PWBA ESS AIO to the printer with the one screw (silver, 4mm). Mate the boss and hook of the GUIDE HARNESS USB with the holes of the printer, attach the GUIDE HARNESS USB.
  • Page 489 Chapter 4 Disassembly / Assembly and Adjustments Engage all the connectors of the PWBA ESS AIO. 4 - 213...

  • Page 490: Rep8.3 Memory Card (Pl8.1.4)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.3 MEMORY CARD (PL8.1.4) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Loosen the SCREW KNURLING, shift the COVER ASSY ESS (PL1.1.9) to rear side. Open the COVER ASSY ESS. Push the release latches of the socket to release the MEMORY CARD (PL8.1.4).
  • Page 491 Chapter 4 Disassembly / Assembly and Adjustments Remove the MEMORY CARD. 4 - 215...
  • Page 492 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Fit the MEMORY CARD into the socket by mating the notch of the MEMORY CARD with the lug on the socket. Insert the MEMORY CARD to the socket until it locks.
  • Page 493 Chapter 4 Disassembly / Assembly and Adjustments Shift the COVER ASSY ESS to front side, secure the SCREW KNURLING. 4 - 217...

  • Page 494: Rep8.4 (Scc) Pwba Fax (Pl8.1.5)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.4 (SCC) PWBA FAX (PL8.1.5) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 495 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Engage the connector (P/J801) of the PWBA FAX to the PWBA ESS AIO. Secure the PWBA FAX to the printer with the two screws (silver, 6mm).

  • Page 496: Rep8.5 Shield Assy Ess Aio (Pl8.1.7)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.5 SHIELD ASSY ESS AIO (PL8.1.7) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 497 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the three tabs of the SHIELD ASSY ESS AIO to the frame, and then attach the SHIELD ASSY ESS AIO to the printer. Secure the SHIELD ASSY ESS AIO to the printer with the twelve screws (silver, 6mm).

  • Page 498: Rep8.6 Sensor Hum (Pl8.1.10)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.6 SENSOR HUM (PL8.1.10) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY. (REP4.6) The FUSING UNIT part is very hot.
  • Page 499 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Engage the connecter (P/J201) of the SENSOR HUM. Secure the SENSOR HUM to the printer with the one screw (silver, tap, 8mm). 4 - 223...

  • Page 500: Rep8.7 Plate Assy Top (Pl8.2.2)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.7 PLATE ASSY TOP (PL8.2.2) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 501 Chapter 4 Disassembly / Assembly and Adjustments 19) Release the harness of the HAR- NESS ASSY FUSING UNIT MG AIO (PL6.1.2) from the GUIDE HARNESS FSR AIO (PL8.2.1). 20) Release the boss of the GUIDE HARNESS FSR AIO, move the GUIDE HARNESS FSR AIO to remove it from the printer.
  • Page 502 Chapter 4 Disassembly / Assembly and Adjustments 22) Remove the six screws (silver, tap, 8mm) that fix the upper side of the PLATE ASSY TOP to the printer. 23) Remove the one screw (silver, tap, 8mm) that fixes the right side of the PLATE ASSY TOP to the printer.
  • Page 503 Chapter 4 Disassembly / Assembly and Adjustments 25) Remove the one screw (silver, M4, 6mm) that fixes the inside of the PLATE ASSY TOP to the printer. 26) Remove the PLATE ASSY TOP from the printer. 4 - 227...
  • Page 504 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] 1) Mate the four holes and tab of the PLATE ASSY TOP with the bosses and hole of the printer, attach the FRAME ASSY LVPS to the printer. Secure the inside of the PLATE ASSY TOP with the one screw (sil- ver, M4, 6mm).
  • Page 505 Chapter 4 Disassembly / Assembly and Adjustments Secure the right side of the PLATE ASSY TOP with the one screw (sil- ver, tap, 8mm). Secure the upper side of the PLATE ASSY TOP with the six screws (sil- ver, tap, 8mm). Route the HARNESS ASSY ESS MG AIO (PL9.1.1) and the HAR- NESS ASSY ESS VIDEO MG AIO...
  • Page 506 Chapter 4 Disassembly / Assembly and Adjustments Mate the hooks of the GUIDE HAR- NESS FSR AIO with the holes of the PLATE ASSY TOP, move the GUIDE HARNESS FSR AIO to secure it. Route the harness of the HARNESS ASSY FUSING UNIT MG AIO along the GUIDE HARNESS FSR AIO.
  • Page 507 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 231...

  • Page 508: Rep8.8 (Scc) Duct Fan Assy Aio (Pl8.2.7)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.8 (SCC) DUCT FAN ASSY AIO (PL8.2.7) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 509 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] When carrying out the work described next procedure, take care to check the NOTE orientation of the FAN. (Attach the FAN so that its labeled surface faces front.) Secure the DUCT FAN ASSY AIO to the printer with the four hooks.

  • Page 510: Rep8.9 (Scc) Pwba Lvps (Pl8.2.12)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.9 (SCC) PWBA LVPS (PL8.2.12) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 511 Chapter 4 Disassembly / Assembly and Adjustments 10) Remove the PWBA LVPS from the printer. 4 - 235...
  • Page 512 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Attach the PWBA LVPS to the printer. Secure the PWBA LVPS to the printer with the six screws (silver, 6mm). Engage all the connectors of the PWBA LVPS.
  • Page 513 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 237...

  • Page 514: Rep8.10 Pwba Mcu (Pl8.3.6)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.10 PWBA MCU (PL8.3.6) [Removal] Never fail to perform the diagnostic operation. Otherwise the data will be lost in NOTE the worst case. Use the wrist strap to protect the PWB from the electrostatic. NOTE Perform the NVM Save to evacuate the MCU data.
  • Page 515 Chapter 4 Disassembly / Assembly and Adjustments 26) Disengage all the connectors of the PWBA MCU (PL8.3.6), release the harnesses from the three clamps on the CHASSIS MCU (PL8.3.1). 27) Remove the six screws (silver, 6mm) that fix the PWBA MCU to the printer.
  • Page 516 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Mate the holes of the PWBA MCU with the tabs of the printer, attach Secure the PWBA MCU to the printer with the six screws (silver, 6mm).
  • Page 517 Chapter 4 Disassembly / Assembly and Adjustments Plug in the power cord to the printer. Execute diagnostic operation of NVM Load, and write the data into PWBA MCU. Turn off the power. Perform the diagnostic operation of NVM Load, and write the data into the MCU. Turn on the power while pressing the ""...

  • Page 518: Rep8.11 (Scc) Switch Assy Inlet Mg Aio (Pl8.3.7)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.11 (SCC) SWITCH ASSY INLET MG AIO (PL8.3.7) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 519 Chapter 4 Disassembly / Assembly and Adjustments 14) Release the clamp on the CHASSIS INLET (PL8.4.11) that fixes the har- ness of the SWITCH ASSY INLET MG AIO. Then release the harness of the SWITCH ASSY INLET MG AIO from hook of the CHASSIS INLET.
  • Page 520 Chapter 4 Disassembly / Assembly and Adjustments 17) Pull out the harness, SWITCH POWER and connector (J48) through the hole of the CHASSIS INLET, remove the SWITCH ASSY INLET MG AIO from the printer. 4 - 244...
  • Page 521 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 245...
  • Page 522 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Route the connector (J48) of the SWITCH ASSY INLET MG AIO through the hole of the CHASSIS INLET. Attach the AC INLET of the SWITCH ASSY INLET MG AIO to the CHASSIS INLET, and secure it with the hooks.
  • Page 523 Chapter 4 Disassembly / Assembly and Adjustments Replace the clamp that secure the harness of the SWITCH ASSY INLET MG AIO to the PLATE ASSY DUCT, route the harness of the SWITCH ASSY INLET MG AIO through the hook of the CHASSIS INLET.

  • Page 524: Rep8.12 Chassis Assy Lvps (Reference Only)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.12 CHASSIS ASSY LVPS (Reference only) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) 2) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE 3) Remove the PHD ASSY.
  • Page 525 Chapter 4 Disassembly / Assembly and Adjustments 13) Release the harness of the HAR- NESS ASSY FUSING UNIT MG AIO (PL6.1.2) and harness of the SWITCH ASSY INLET MG AIO (PL8.3.7) from the GUIDE HAR- NESS LVPS (PL8.2.11). 14) Remove the seven screws (silver, M4, 6mm) and the two screws (sil- ver, tap, 8mm) that fix the CHAS- SIS LVPS to the printer.
  • Page 526 Chapter 4 Disassembly / Assembly and Adjustments 15) Move the CHASSIS LVPS with the PWBA LVPS and the DUCT FAN ASSY AIO (PL8.2.7) slightly from the printer. 16) Pull the harnesses out from the hole of the CHASSIS LVPS, remove the CHASSIS ASSY LVPS from the printer.
  • Page 527 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 251...
  • Page 528 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Route the harnesses into the hole of the CHASSIS LVPS. Take care not to route the NOTE harness through the wrong hole. When carrying out the work NOTE described next procedure, take care not to damage the harness by pinching it between the CHASSIS LVPS and the printer.
  • Page 529 Chapter 4 Disassembly / Assembly and Adjustments Secure the CHASSIS LVPS to the printer with the seven screws (sil- ver, M4, 6mm) and the two screws (silver, tap, 8mm). Route the harness of the HARNESS ASSY FUSING UNIT MG AIO and harness of the SWITCH ASSY INLET MG AIO along the GUIDE HARNESS LVPS.

  • Page 530: Rep8.13 Chassis Assy Inlet (Reference Only)

    Chapter 4 Disassembly / Assembly and Adjustments REP8.13 CHASSIS ASSY INLET (Reference only) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 531 Chapter 4 Disassembly / Assembly and Adjustments 20) Release the two hooks of the CHAS- SIS INLET. 21) Remove the CHASSIS INLET together with the SWITCH ASSY INLET MG AIO. 4 - 255...
  • Page 532 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the two bosses of the CHAS- SIS INLET with the hole of the printer, attach the CHASSIS INLET to the printer together with the SWITCH ASSY INLET MG AIO. Secure the CHASSIS INLET to the printer with the two hooks.
  • Page 533 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 257...

  • Page 534: Rep9. Scanner Assy

    Chapter 4 Disassembly / Assembly and Adjustments REP9. SCANNER ASSY REP9.1 ADF ASSY (PL10.1.3) [Removal] To replace the HARN ASSY ADF (PL10.1.2), IIT ASSY SUB (PL10.1.11) must be NOTE removed. Remove the TRAY ASSY. (REP9.3) Remove the one screw (silver, tap, 8mm) that fixes the COVER ASSY REAR ADF (PL10.1.7) to the ADF ASSY (PL10.1.3).
  • Page 535 Chapter 4 Disassembly / Assembly and Adjustments Disengage the connector (P/JADF1) of the HARN ASSY ADF on the PWBA. Remove the RUBBER BUSH of the HARN ASSY ADF from the ADF ASSY. Release the hook of the COUNTER BALANCE R (PL10.1.10) using the screwdriver, remove the COUNTER BALANCE R from the IIT ASSY SUB (PL10.1.11).
  • Page 536 Chapter 4 Disassembly / Assembly and Adjustments Tilt the ADF ASSY to the left side, release the tab of the COUNTER BALANCE L (PL10.1.9) from the IIT ASSY SUB. Lift the ADF ASSY up, remove the HARN ASSY ADF from the hole of the ADF ASSY.
  • Page 537 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Route the HARN ASSY ADF through the hole of the ADF ASSY. Tilt the ADF ASSY to left side, put the tab of the COUNTER BAL- ANCE L into the hole of the IIT ASSY SUB.
  • Page 538 Chapter 4 Disassembly / Assembly and Adjustments Attach the RUBBER BUSH of the HARN ASSY ADF to the rib of the ADF ASSY. Engage the connector (P/JADF1) of the HARN ASSY ADF to the PWBA. Secure the grounding terminals of the HARN ASSY ADF to the ADF ASSY with the one screw (silver, 4mm).
  • Page 539 Chapter 4 Disassembly / Assembly and Adjustments Install the COVER ADF REAR to the ADF ASSY by locking the two hooks in place. When performing this step, NOTE ensure that the notch on the front side of the COVER ADF REAR is aligned with the screw hole.

  • Page 540: Rep9.2 Roll Assy Feed (Pl10.1.5), Pad Assy Separator (Pl10.1.6)

    Chapter 4 Disassembly / Assembly and Adjustments REP9.2 ROLL ASSY FEED (PL10.1.5), PAD ASSY SEPARATOR (PL10.1.6) [Removal] Open the COVER TOP ADF (PL10.1.4). Raise the LEVER of the ROLL ASSY FEED (PL10.1.5) by 90 degrees. After removing the lever of the ROLL ASSY FEED from the guide, pull the rear shaft out.
  • Page 541 Chapter 4 Disassembly / Assembly and Adjustments Release the two hooks of the PAD ASSY SEPARATOR (PL10.1.6), raise the PAD ASSY SEPARATOR. Remove the PAD ASSY SEPARA- TOR. 4 - 265...
  • Page 542 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the flat surface of the pivot on the PAD ASSY SEPARATOR with the groove of the ADF ASSY. Attach the PAD ASSY SEPARATOR. Tilt the PAD ASSY SEPARATOR to fix the two hooks of the PAD ASSY SEPARATOR.
  • Page 543 Chapter 4 Disassembly / Assembly and Adjustments Mate the flat surface of the LEVER on the ROLL ASSY FEED with the guide of the ADF ASSY to attach the ROLL ASSY FEED. Tilt the LEVER of the ROLL ASSY FEED to fix the ROLL ASSY FEED. Close the COVER TOP ADF.

  • Page 544: Rep9.3 Tray Assy (Pl10.1.8)

    Chapter 4 Disassembly / Assembly and Adjustments REP9.3 TRAY ASSY (PL10.1.8) [Removal] Open the COVER TOP ADF (PL10.1.4). Bend the rear side hinge of the TRAY ASSY (PL10.1.8), release the boss from the hole of the ADF ASSY. Release the front side boss of the TRAY ASSY from the hole of the ADF ASSY, remove the TRAY ASSY.
  • Page 545 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the boss of the TRAY ASSY ADF with the hole of the ADF ASSY. Depress the hinge of the TRAY ASSY ADF to mate the boss of the TRAY ASSY ADF with the hole of the ADF ASSY.

  • Page 546: Rep9.4 Kit Counter Balance L (Pl10.1.9), Counter Balance R (Pl10.1.10)

    Chapter 4 Disassembly / Assembly and Adjustments REP9.4 KIT COUNTER BALANCE L (PL10.1.9), COUNTER BALANCE R (PL10.1.10) [Removal] Remove the TRAY ASSY. (REP9.3) Remove the ADF ASSY. (REP9.1) Remove the four screws (silver, tap, 8mm) that fix the COUNTER BAL- ANCE L (PL10.1.9) to the ADF ASSY.
  • Page 547 Chapter 4 Disassembly / Assembly and Adjustments Remove the COUNTER BALANCE R from the ADF ASSY. 4 - 271...
  • Page 548 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Mate the two holes of the COUNTER BALANCE R with the bosses of the ADF ASSY, attach the COUNTER BALANCE R. Secure the COUNTER BALANCE R to the ADF ASSY with the one screw (silver, tap, 8mm).
  • Page 549 Chapter 4 Disassembly / Assembly and Adjustments Secure the COUNTER BALANCE L to the ADF ASSY with the four screws (silver, tap, 8mm). 4 - 273...

  • Page 550: Rep9.5 Iit Assy Sub (Pl10.1.11)

    Chapter 4 Disassembly / Assembly and Adjustments REP9.5 IIT ASSY SUB (PL10.1.11) [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 551 Chapter 4 Disassembly / Assembly and Adjustments 15) Remove the clamp that fixes the HARN ASSY ADF (PL10.1.2) from the printer. 16) Remove the one screw (silver, 6mm) that fixes the ground wire of the HARN ASSY ADF. Disengage the two connectors (P/J1002 and 1003) on the PWBA ESS AIO (PL8.1.2), release the harness of the IIT ASSY...
  • Page 552 Chapter 4 Disassembly / Assembly and Adjustments 18) Remove the ferrite core. 19) Pull out the HARN ASSY ADF to outside from the hole of the frame. 20) Disengage the flat cable (P/J1001) of the IIT ASSY SUB (PL10.1.11) on the PWBA ESS AIO.
  • Page 553 Chapter 4 Disassembly / Assembly and Adjustments 21) Release the two hooks of the HOLDER FFC, remove the CORE FERR FFC (PL10.1.12) from the printer. 22) Remove the CORE FERR FFC from the flat cable of the IIT ASSY SUB. 23) Remove the two screws (silver, 6mm) that fix the IIT ASSY SUB to the printer.
  • Page 554 Chapter 4 Disassembly / Assembly and Adjustments 24) Shift the IIT ASSY SUB to left side to release the holes of the IIT ASSY SUB from the four studs, lift the IIT ASSY SUB up. Remove the IIT ASSY SUB together with the HARN ASSY ADF.
  • Page 555 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Route the HARN ASSY ADF through the hole of the IIT ASSY SUB. When carrying out the work described next procedure, take care not to damage NOTE the harnesses of the ADF ASSY and IIT ASSY SUB by pinching them between the frame and the IIT ASSY SUB.
  • Page 556 Chapter 4 Disassembly / Assembly and Adjustments Secure the IIT ASSY SUB to the printer with the two screws (silver, 6mm). Route the flat cable through the HOLDER FFC, attach the CORE FERR FFC to the flat cable of the IIT ASSY SUB.
  • Page 557 Chapter 4 Disassembly / Assembly and Adjustments Move the CORE FERR FFC to the bend of the flat cable, and then secure the CORE FERR FFC with the two hooks on the HOLDER FFC. Engage the flat cable (P/J1001) of the IIT ASSY SUB to the PWBA ESS AIO.
  • Page 558 Chapter 4 Disassembly / Assembly and Adjustments Attach the ferrite core. 10) Route the harness of the IIT ASSY SUB through the hole of the frame. 11) Route the HARN ASSY ADF along the hook of the HOLDER FFC. Engage the two connectors (P/J1002 and 1003) on the PWBA ESS AIO, secure the harness of the IIT ASSY SUB using the clamp.
  • Page 559 Chapter 4 Disassembly / Assembly and Adjustments 12) Replace the clamp that secures the HARN ASSY ADF to the printer. 13) Secure the COVER FFC to the printer with the two hooks. 4 - 283...

  • Page 560: Rep9.6 Harness Assy Front Usb (Pl10.1.13), Bracket Assy Usb (Pl10.1.14)

    Chapter 4 Disassembly / Assembly and Adjustments REP9.6 HARNESS ASSY FRONT USB (PL10.1.13), BRACKET ASSY USB (PL10.1.14) [Removal] Use the wrist strap to protect the PWB from the electrostatic. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light.
  • Page 561 Chapter 4 Disassembly / Assembly and Adjustments 10) Remove the one screw (silver, 6mm) that fixes the CLAMP (PL8.4.12) to the printer, remove the CLAMP. 11) Disengage the connector (P/J1301) of the HARNESS ASSY FRONT USB (PL10.1.13), release the HAR- NESS ASSY FRONT USB from the GUIDE HARNESS USB (PL8.4.5).
  • Page 562 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Use the wrist strap to protect the PWB from the electrostatic. NOTE Route the HARNESS ASSY FRONT USB through the hole of the printer. Engage the connector (P/ J1301) on the PWBA ESS AIO, secure the HARNESS ASSY FRONT USB using the GUIDE HARNESS USB.
  • Page 563 Chapter 4 Disassembly / Assembly and Adjustments Mate the two holes of the BRACKET ASSY USB with the two bosses of the IIT ASSY SUB, secure the BRACKET ASSY USB with the one screw (silver, tap, 8mm)and the one screw (silver, 6mm). Engage the connecter (P/J2) of the PWB ASSY FRONT USB.

  • Page 564: Rep10. Duplex

    Chapter 4 Disassembly / Assembly and Adjustments REP10. DUPLEX REP10.1 FEEDER ASSY DUP AIO STD (PL11.1.1) [Duplex Model Only] [Removal] Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Open the COVER ASSY FRONT (PL1.2.1). Cover the drum of the PHD ASSY to avoid exposure to light. NOTE Remove the PHD ASSY.
  • Page 565 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Align the arrow on the FEEDER ASSY DUP AIO STD with the one on the COVER ASSY FRONT, attach the FEEDER ASSY DUP AIO STD. Push the FEEDER ASSY DUP AIO STD to secure it. 4 - 289...

  • Page 566: Rep10.2 Roller Assy Dup (Pl11.2.9) [Duplex Model Only]

    Chapter 4 Disassembly / Assembly and Adjustments REP10.2 ROLLER ASSY DUP (PL11.2.9) [Duplex Model Only] [Removal] Open the COVER ASSY FRONT (PL1.2.1). Remove the FEEDER ASSY DUP AIO STD. (REP10.1) Release the six hooks that fixes the COVER PWBA DUP (PL11.1.15), remove the COVER PWBA DUP from the FEEDER ASSY DUP AIO STD (PL11.1.1).
  • Page 567 Chapter 4 Disassembly / Assembly and Adjustments Release the five hooks of the COVER DRIVE DUP. Draw out the connector of the DRIVE ASSY DUP from the hole of the COVER DRIVE DUP, and then remove the COVER DRIVE DUP from the FEEDER ASSY DUP AIO STD.
  • Page 568 Chapter 4 Disassembly / Assembly and Adjustments Release the hook of the GEAR ROLL DUP (PL11.2.6), remove the GEAR ROLL DUP from the ROLLER ASSY DUP (PL11.2.9). Remove the BEARING DUP (PL11.2.7) that fixes the right and left sides of the ROLLER ASSY DUP by rotating in the direction shown by the arrow.
  • Page 569 Chapter 4 Disassembly / Assembly and Adjustments Remove the ROLLER ASSY DUP from the FEEDER ASSY DUP AIO STD. 4 - 293...
  • Page 570 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Attach the ROLLER ASSY DUP to the FEEDER ASSY DUP AIO STD. Replace the BEARING DUP on both the right and left sides of the ROLLER ASSY DUP by matching the tab of the BEARING DUP with the notch of the FEEDER ASSY DUP AIO STD.
  • Page 571 Chapter 4 Disassembly / Assembly and Adjustments Attach the GEAR ROLL DUP to the ROLLER ASSY DUP, mate the hook of the GEAR ROLL DUP with the groove of the FEEDER ASSY DUP AIO STD. Attach the DRIVE ASSY DUP to the FEEDER ASSY DUP AIO STD, secure the DRIVE ASSY DUP with the four screws (silver, tap, 8mm).
  • Page 572 Chapter 4 Disassembly / Assembly and Adjustments Draw the connector of the DRIVE ASSY DUP through the hole of the COVER DRIVE DUP. Then fix the COVER DRIVE DUP to the FEEDER ASSY DUP AIO STD using the five hooks. Route the harness of the DRIVE ASSY DUP along the hooks of the COVER DRIVE DUP, engage the...
  • Page 573 Chapter 4 Disassembly / Assembly and Adjustments When carrying out the NOTE steps described below, insert the right edge of the COVER PWBA DUP into the clearance of the CHUTE DUP FRAME. Attach the COVER PWBA DUP to the FEEDER ASSY DUP AIO STD, secure the COVER PWBA DUP with the six hooks.

  • Page 574: Rep10.3 Kit Chute Dup In (Pl11.1.98)

    Chapter 4 Disassembly / Assembly and Adjustments REP10.3 KIT CHUTE DUP IN (PL11.1.98) [Removal] Press the latch button to open the COVER ASSY FRONT (PL1.2.1). Remove the FEEDER ASSY DUP AIO STD. (PL10.1) Open the CHUTE DUP IN (PL11.1.2). Remove the left and right bosses of the CHUTE DUP IN from the FEEDER ASSY DUP AIO STD and then remove the KIT CHUTE DUP IN (PL11.1.98).
  • Page 575 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 299...

  • Page 576: Rep10.4 Kit Harness Assy Dup (Pl11.1.99)

    Chapter 4 Disassembly / Assembly and Adjustments REP10.4 KIT HARNESS ASSY DUP (PL11.1.99) [Removal] Press the latch button to open the COVER ASSY FRONT (PL1.2.1). Remove the FEEDER ASSY DUP AIO STD. (REP10.1) Remove the COVER PWBA DUP. (REP10.2) Disconnect the HARNESS ASSY DUP (PL11.1.14) connector (P/J601) that is connected to the PWBA DUP (PL11.1.16) and release the harness of the HARNESS ASSY DUP from the hooks of the CHUTE DUP FRAME (PL11.2.9).
  • Page 577 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 301...

  • Page 578: Rep11. 250 Option Feeder

    Chapter 4 Disassembly / Assembly and Adjustments REP11. 250 OPTION FEEDER REP11.1 FEEDER ASSY OPT MG AIO (PL12.1.3) [Removal] The printer must be lifted by two people. NOTE Remove the CASSETTE ASSY 250 MG AIO. (REP2.1) Remove the CASSETTE ASSY 250 OPT MG AIO. Remove the two SCREW JOINTs (PL12.1.2) that fix the FEEDER ASSY OPT MG AIO (PL12.1.3) to...
  • Page 579 Chapter 4 Disassembly / Assembly and Adjustments Lift up the printer to separate it from the FEEDER ASSY OPT MG AIO. 4 - 303...
  • Page 580 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] The printer must be lifted by two people. NOTE Place the printer on the FEEDER ASSY OPT MG AIO with the five holes on the bottom of the printer aligned with the studs on the FEEDER ASSY OPT MG AIO.
  • Page 581 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 305...

  • Page 582: Rep11.2 Roll Assy Feed (Parts Of The Feeder Assy Opt) (Pl12.4.4)

    Chapter 4 Disassembly / Assembly and Adjustments REP11.2 ROLL ASSY FEED (Parts of the FEEDER ASSY OPT) (PL12.4.4) [Removal] Remove the CASSETTE ASSY 250 OPT MG AIO. Release the hook of the ROLL CORE MSI (PL12.4.3) on the left of the ROLL ASSY FEED (PL 12.4.4), and move the ROLL CORE MSI to left until it stops.
  • Page 583 Chapter 4 Disassembly / Assembly and Adjustments Remove the ROLL ASSY FEED from the SHAFT ASSY FEED by rotating the ROLL ASSY FEED 180 degrees. 4 - 307...
  • Page 584 Chapter 4 Disassembly / Assembly and Adjustments [Replacement] Fit the ROLL ASSY FEED to the SHAFT ASSY FEED with the groove of the ROLL ASSY FEED facing upward, rotate the ROLL ASSY FEED 180 degrees so that the pin on the SHAFT ASSY FEED is aligned with the groove on the ROLL ASSY FEED.
  • Page 585 Chapter 4 Disassembly / Assembly and Adjustments Move the ROLL ASSY FEED to the right side, put the groove of the ROLL ASSY FEED on the pin of the SHAFT ASSY FEED. 4 - 309...
  • Page 586 Chapter 4 Disassembly / Assembly and Adjustments Move the ROLL CORE MSI to the right side, to secure the hook of the ROLL CORE MSI with the groove of the SHAFT ASSY FEED. Insert the CASSETTE ASSY 250 OPT MG AIO into the FEEDER ASSY OPT MG AIO. 4 - 310...

  • Page 587: Rep 99. Safety Critical Components (Scc)

    Further, when a spare part is provided with the instructions, the CEs are required to follow them. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.

  • Page 588: Adjustments

    Chapter 4 Disassembly / Assembly and Adjustments 4.3 Adjustments ADJ10.1 Firmware download (Controller and MCU) You can download firmware from a PC to the main processor, to upgrade. Communication interfaces support a network (Port9100), a USB port, and a parallel port. This document describes examples of using a USB port.
  • Page 589 Chapter 4 Disassembly / Assembly and Adjustments Select an appropriate main processor, and click "Next" button. The following screen appears, and upgrade is performed. (After firmware download, a printer will automatically reboot.) After upgrade is done, when the following screen appears, click "Next" button. 4 - 313...
  • Page 590 Chapter 4 Disassembly / Assembly and Adjustments Click "OK" button to exit the tool. Print "Configuration" to check the firmware version. NOTE Controller : General -> Firmware Version General -> Engine Version 4 - 314...

  • Page 591: Adj10.2 Directions For Replacing Important Information Stored Component

    Chapter 4 Disassembly / Assembly and Adjustments ADJ10.2 Directions for Replacing Important Information Stored Component [Purpose] To get a full understanding of how to handle Important Information Stored Components. Data that the customer has entered after machine installation is so important that nobody can be forgiven for a loss or leak of the data.
  • Page 592 Chapter 4 Disassembly / Assembly and Adjustments Blank Page 4 - 316...
  • Page 593 Chapter 5 Parts List...
  • Page 595 Chapter 5 Parts List Chapter 5 Parts List CONTENTS 5.1 Preface ........................5 - 1 5.1.1 Caution for use of spare parts illustration ..................5 - 1 5.1.2 PRECAUTIONS ........................... 5 - 1 5.2 Parts list........................5 - 2 PL 1.1 Cover (1/2) [Illustration] ......................5 - 2 PL 1.1 Cover (1/2) [List] .........................
  • Page 596 Chapter 5 Parts List Chapter 5 Parts List CONTENTS PL12.4 250 Feeder (Option) (4/5) [List] ....................5 - 43 PL12.5 250 Feeder (Option) (5/5) [Illustration] ..................5 - 44 PL12.5 250 Feeder (Option) (5/5) [List] ....................5 - 45...

  • Page 597: Preface

    It must never be disassembled or no individual internal parts of it must be replaced. Installation of any part other than the ones designated by Fuji Xerox Co. Ltd. shall be strictly prohibited because it cannot be guaranteed in quality and safety.

  • Page 598: Parts List

    Chapter 5 Parts List 5.2 Parts list PL 1.1 Cover (1/2) [Illustration] 13 (with 8,9) 12 (with 6,7,PL1.2.30) MiA05001IA 5 – 2...

  • Page 599: Pl 1.1 Cover (1/2) [List]

    Chapter 5 Parts List PL 1.1 Cover (1/2) [List] ITEM PARTS No. DESCRIPTION 848E 61421 (SCC) COVER POLE OUT AIO (REP 1.1, REP 99.1.1) 32B1 848E 60080 (SCC) COVER SCANNER LOW AIO (REP 1.2, REP 99.1.1) 32B2 848E 61462 (SCC) COVER POLE IN AIO (REP 1.3, REP 99.1.1) 32B3 848E 61451 (SCC) COVER TOP AIO (REP 1.4, REP 99.1.1)

  • Page 600: Pl 1.2 Cover (2/2) [Illustration]

    Chapter 5 Parts List PL 1.2 Cover (2/2) [Illustration] 1 (with 2,5,10-12,24,31) 5 (with 6-9) 12 (with 13-16,27,28) (J202) (P272) (J5301) (J271) (with 25,26) 28 (with 17-19,21-23) MiA05002IA 5 – 4...

  • Page 601: Pl 1.2 Cover (2/2) [List]

    Chapter 5 Parts List PL 1.2 Cover (2/2) [List] ITEM PARTS No. DESCRIPTION 848K 51133 COVER ASSY FRONT (with 2,5,10-12,24,31) 32C1 COVER FRONT LOWER AIO 32C2 848K 51542 CONSOLE ASSY PANEL AIO 7510 COVER INNER FRONT AIO 32C3 LATCH ASSY FRONT (with 6-9) 32C4 LATCH FRONT L 32C5...

  • Page 602: Pl 2.1 Paper Cassete [Illustration]

    Chapter 5 Parts List PL 2.1 Paper Cassete [Illustration] 1 (with 19,21) 21 (with 2-8,14-18,25-27) 2 (with 22-24) 99 (with 6-8) 28 (with 17,25-27) MiA05003IA 5 – 6...

  • Page 603: Pl 2.1 Paper Cassete [List]

    Chapter 5 Parts List PL 2.1 Paper Cassete [List] ITEM PARTS No. DESCRIPTION 050K 64150 CASSETTE ASSY 250 MG AIO (with 19,21) 5010 015K 75520 PLATE ASSY BOTTOM 50B1 SPRING N/F L 50B2 SPRING N/F R 50B3 HOLDER ASSY SEPARATOR 50B4 038E 36920 GUIDE SIDE L...

  • Page 604: Pl 3.1 Paper Feeder (1/2) [Illustration]

    Chapter 5 Parts List PL 3.1 Paper Feeder (1/2) [Illustration] (J262) 97 (with 1,2) (J23) (J27) (J28) (J20) (J201) (J281) (P231) (P271) 19 (with 16,17) (P273) (J234) (J232) (J233) (J231) 99 (with 11-17) [Ref PL3.2.1] ST1 ST1 98 (with 4,5,8-15,18-20,25,27,28,31-33,PL3.2.1,PL8.1.10) MiA05004IA 5 –...

  • Page 605: Pl 3.1 Paper Feeder (1/2) [List]

    Chapter 5 Parts List PL 3.1 Paper Feeder (1/2) [List] ITEM PARTS No. DESCRIPTION 121K 42520 (SCC) CLUTCH ASSY DRV (REP 3.1 , REP 99.1.1) 50C1 013E 30830 BEARING REGI 50C2 CHASSIS FDR R AIO 50C3 FOOT ASSY 50C4 CHASSIS FDR L AIO 50C5 BEARING 50C6...

  • Page 606: Pl 3.2 Paper Feeder (2/2) [Illustration]

    Chapter 5 Parts List PL 3.2 Paper Feeder (2/2) [Illustration] 1 (with 2-16,20-33,36) 97 (with 11,12) 99 (with 16,32) 32 (with 17-19) (P232) REGI SENSOR CST NO PAPER SENSOR (P234) 98 (with 14,15) (P233) 27 (with 34,35) SSI NO PAPER SENSOR MiA05005IA 5 –...

  • Page 607: Pl 3.2 Paper Feeder (2/2) [List]

    Chapter 5 Parts List PL 3.2 Paper Feeder (2/2) [List] ITEM PARTS No. DESCRIPTION CHUTE ASSY FDR REGI (with 2-16,20-33, 36) 50D1 SHAFÇs ASSY FEED 50D2 ROLL CORE MSI 50D3 059K 60140 ROLL ASSY FEED 5012 BEARING EARTH 50D4 120E 27831 ACTUATOR REGI OUT 50D5 809E 71020...

  • Page 608: Pl 4.1 Xerographics [Illustration]

    Chapter 5 Parts List PL 4.1 Xerographics [Illustration] 99 (with 1,2x2pcs w/screw) (J41) (J40) (J411) (J412) 98 (with 4,5,6x2pcs) (P141) (with 4,5,7x2pcs) (P161) MiA05006IA 5 – 12...

  • Page 609: Pl 4.1 Xerographics [List]

    Chapter 5 Parts List PL 4.1 Xerographics [List] ITEM PARTS No. DESCRIPTION ROS ASSY 1310 SPRING ROS 13B1 019E 66470 HOLDER CRUM 4533 SPRING PHD 31B1 LEVER PHD 31B2 BLOCK STOPPER PHD D 31B3 BLOCK STOPPER PHD AD 31B4 122K 94041 LED ASSY ERASE 4421 SPRING TRACKING...

  • Page 610: Pl 5.1 Dispenser [Illustration]

    Chapter 5 Parts List PL 5.1 Dispenser [Illustration] 1 (with 2,9-11,14-16,25-27) 2 (with 3-8) (P192) (J192) (P191) (J191) (P182) (J182) (P181) (J181) (J291) 11 (with 12,13) (J19) (J18) (P291) (J29) (J314) (P314) (J313) (P313) (J31) (J312) (P312) (J311) (P311) MiA05007IA 5 –...

  • Page 611: Pl 5.1 Dispenser [List]

    Chapter 5 Parts List PL 5.1 Dispenser [List] ITEM PARTS No. DESCRIPTION 094K 92290 DISPENSER ASSY (with 2,9-11,14-16,25-27) 4020 FRAME ASSY MOT (with 3-8) 40B1 127K 51010 (SCC) MOTOR ASSY DISP (REP 99.1.1) 40B2 CONDUCTOR MOTOR 40B3 FRAME MOTOR 40B4 GEAR IDLER 40B5 GEAR IDLER AUG...

  • Page 612: Pl 6.1 Transfer & Fusing Unit [Illustration]

    Chapter 5 Parts List PL 6.1 Transfer & Fusing Unit [Illustration] (P171) (J171) (J17) (J47) ST10 (P281) MiA05008IA 5 – 16...

  • Page 613: Pl 6.1 Transfer & Fusing Unit [List]

    Chapter 5 Parts List PL 6.1 Transfer & Fusing Unit [List] ITEM PARTS No. DESCRIPTION EL300823 (SCC)FUSING UNIT (110V) (REP 6.1 , REP 99.1.1) 43AA EL300822 (SCC)FUSING UNIT (220V) (REP 6.1 , REP 99.1.1) 43AA (SCC) HARNESS ASSY FUSING UNIT MG AIO 110V (J17,47- 962K 87440 71F1 P171) (REP 99.1.1)

  • Page 614: Pl 7.1 Drive [Illustration]

    Chapter 5 Parts List PL 7.1 Drive [Illustration] (P221) (P211) (P261) (J24) COLOR MODE SWITCHING SENSOR (J241) (P241) MiA05009IA 5 – 18...

  • Page 615: Pl 7.1 Drive [List]

    Chapter 5 Parts List PL 7.1 Drive [List] ITEM PARTS No. DESCRIPTION 007K 17400 (SCC) DRIVE ASSY SUB (REP 7.1 , REP 99.1.1) 4030 007K 17390 (SCC) DRIVE ASSY MAIN (REP 7.2 , REP 99.1.1) 4020 807E 15100 GEAR P2 4033 007K 94706 (SCC) DRIVE ASSY PH (REP 7.3 , REP 99.1.1)

  • Page 616: Pl 8.1 Electrical & Frame Aio (1/4) [Illustration]

    Chapter 5 Parts List PL 8.1 Electrical & Frame AIO (1/4) [Illustration] (J44) 2 (with 3) (P201) (P801) *: Not in used. (P1002) (P1003) (P2401)* (P802) (J1001) (P2001) 7 (with 8,9) (P2002) (P403) (P1301) (P2501)* (P2103)* (J801) [Ref PL8.1.2] MiA05010IA 5 –...

  • Page 617: Pl 8.1 Electrical & Frame Aio (1/4) [List]

    Chapter 5 Parts List PL 8.1 Electrical & Frame AIO (1/4) [List] ITEM PARTS No. DESCRIPTION (SCC) HARN ASSY INTERLOCK AIO (SW-J44) (REP 8.1 , 962K 65360 31C1 REP 99.1.1) 960K 56250 (ISC) (SCC) PWBA ESS AIO (with 3) (REP 8.2 , REP 99.1.1) 76AA NVM ROM 76B1...

  • Page 618: Pl 8.2 Electrical & Frame Aio (2/4) [Illustration]

    Chapter 5 Parts List PL 8.2 Electrical & Frame AIO (2/4) [Illustration] 2 (with 3-5) 7 (with 8,9) (J503) (P48) (P40) (P503) (P47) (P44) (P502) (P504) (P501) MiA05011IA 5 – 22...

  • Page 619: Pl 8.2 Electrical & Frame Aio (2/4) [List]

    Chapter 5 Parts List PL 8.2 Electrical & Frame AIO (2/4) [List] ITEM PARTS No. DESCRIPTION GUIDE HARNESS FSR AIO 31D1 PLATE ASSY TOP (with 3-5) 31D2 DUCT PLATE 31D3 PLATE ASSY DUCT 31D4 SEAL PLATE 31D5 054K 45130 (SCC) DUCT FAN ASSY AIO (with 8.9) (REP 8.8 , REP 99.1.1) 3301 33B1 DUCT FAN AIO...

  • Page 620: Pl 8.3 Electrical & Frame Aio (3/4) [Illustration]

    Chapter 5 Parts List PL 8.3 Electrical & Frame AIO (3/4) [Illustration] (P144) (J48) *: Not in used. (P10) (P41) (P40) (P11) (P42) (P15) (P22) (P14) (P21) (P17) (P24) (P26) (P101)* (P23) (P31) (P28) (P19) (P20) (P18) (P27) (P16) (P29) MiA05012IA 5 –...

  • Page 621: Pl 8.3 Electrical & Frame Aio (3/4) [List]

    Chapter 5 Parts List PL 8.3 Electrical & Frame AIO (3/4) [List] ITEM PARTS No. DESCRIPTION CHASSIS MCU 31E1 EDGING SADDLE 31E2 CLAMP MST-10V0 31E3 960K 32640 PWBA EEPROM (XPRO) 71J1 SUPPORT PWB 31E4 960K 56351 PWBA MCU 7210 (SCC) SWITCH ASSY INLET MG AIO (AC INLET-MAIN SW,J48) 110K 16500 7121 110V (REP 8.11 , REP 99.1.1)

  • Page 622: Pl 8.4 Electrical & Frame Aio (4/4) [Illustration]

    Chapter 5 Parts List PL 8.4 Electrical & Frame AIO (4/4) [Illustration] [Ref PL3.1.98] MiA05013IA 5 – 26...

  • Page 623: Pl 8.4 Electrical & Frame Aio (4/4) [List]

    Chapter 5 Parts List PL 8.4 Electrical & Frame AIO (4/4) [List] ITEM PARTS No. DESCRIPTION FRAME ASSY AIO 31F1 CLAMP MST-10V0 31F2 CLAMP RLWT-2V0 31F3 GUIDE HARNESS USB 31F4 BUSHING EDGE 31F5 HOLDER FFC 31F6 COVER FFC 31F7 EDGING SADDLE 31F8 CHASSIS ASSY HVPS 31F9...

  • Page 624: Pl 9.1 Harness [Illustration]

    Chapter 5 Parts List PL 9.1 Harness [Illustration] [Ref PL8.3.6] *: Not in used. [Ref PL8.2.12] (P10) (P41) (P40) (P11) (P42) (P48) (P15) (P22) (P40) (P14) (P21) (P503) (P47) (P17) (P44) (P24) (P101)* (P502) (P26) (P504) (P23) (P31) (P501) (P28) (P19) (P20) (P18)

  • Page 625: Pl 9.1 Harness [List]

    Chapter 5 Parts List PL 9.1 Harness [List] ITEM PARTS No. DESCRIPTION 962K 87510 HARNESS ASSY ESS MG AIO (J10-J2001) 71K1 962K 87520 HARNESS ASSY ESS VIDEO MG AIO (J11-J2002) 71K2 (SCC) HARNESS ASSY LVPS MAIN MG AIO (J14,J15,P5041- 962K 87541 71K3 J141, J501, J502, J504) (REP 99.1.1) 962K 65240...

  • Page 626: Pl10.1 Scanner Assy [Illustration]

    Chapter 5 Parts List PL10.1 Scanner Assy [Illustration] 1 (with 2,3,11) (JADF1) (J1003) 3 (with 4-10,17) (J1002) (P1001) (J2) (J1301) (with 15,16) MiA05015IA 5 – 30...

  • Page 627: Pl10.1 Scanner Assy [List]

    Chapter 5 Parts List PL10.1 Scanner Assy [List] ITEM PARTS No. DESCRIPTION 062K 23300 (SCC) SCANNER ASSY (with 2,3,11) (REP 99.1.1) 11AA HARN ASSY ADF(J1003-JADF1) 71L1 059K 72230 ADF ASSY (with 4-10,17) 22AA 848E 73310 COVER TOP ADF 22B1 059K 61851 ROLL ASSY FEED 2222 019K 10390...

  • Page 628: Pl11.1 Duplex (Option) (1/2) [Illustration]

    Chapter 5 Parts List PL11.1 Duplex (Option) (1/2) [Illustration] 1 (with 2-16,PL11.2) 98 (with 2,3×4pcs,4×4pcs) [Ref PL11.2] *: Not in used. (P602) (P603) (P604) (P601) (P605)* 99 (with 13,14) (J601) (J272) MiA05016IA 5 – 32...

  • Page 629: Pl11.1 Duplex (Option) (1/2) [List]

    Chapter 5 Parts List PL11.1 Duplex (Option) (1/2) [List] ITEM PARTS No. DESCRIPTION 059K 72310 FEEDER ASSY DUP AIO STD (with 2-16,PL11.2) 52AA CHUTE DUP IN 52B1 SPRING PINCH DUP 52B2 ROLL PINCH DUP 52B3 SPRING LATCH DUP 52B4 LATCH DUP 52B5 FOLLOWER LATCH DUP 52B6...

  • Page 630: Pl11.2 Duplex (Option) (2/2) [Illustration]

    Chapter 5 Parts List PL11.2 Duplex (Option) (2/2) [Illustration] (J602) (J604) (J603) 99 (with 6x2pcs,7x4pcs,9x2pcs) MiA05017IA 5 – 34...

  • Page 631: Pl11.2 Duplex (Option) (2/2) [List]

    Chapter 5 Parts List PL11.2 Duplex (Option) (2/2) [List] ITEM PARTS No. DESCRIPTION COVER DRIVE EXIT 52C1 007K 14880 (SCC) DRIVE ASSY EXIT (REP 99.1.1) 52C2 COVER DRIVE DUP 52C3 007K 14870 (SCC) DRIVE ASSY DUP (REP 99.1.1) 5250 GEAR ROLL DUP 52C4 BEARING DUP 52C5...

  • Page 632: Pl12.1 250 Feeder (Option) (1/5) [Illustration]

    Chapter 5 Parts List PL12.1 250 Feeder (Option) (1/5) [Illustration] 1 (with 2,3,PL12.5.1) 3 (with 4-7,9,PL12.2-12.4) [Ref PL12.2] [Ref PL12.5.1] MiA05018IA 5 – 36...

  • Page 633: Pl12.1 250 Feeder (Option) (1/5) [List]

    Chapter 5 Parts List PL12.1 250 Feeder (Option) (1/5) [List] ITEM PARTS No. DESCRIPTION 059K 72170 250 OPTION FEEDER MG AIO (with 2,3,PL12.5.1) 58AA SCREW JOINT 58B1 FEEDER ASSY OPT MG AIO (with 4-7,9,PL12.2-12.4) 5830 848E 61350 (SCC) COVER SIDE L OPT AIO (REP 99.1.1) 58B2 848E 25450 COVER CHUTE...

  • Page 634: Pl12.2 250 Feeder (Option) (2/5) [Illustration]

    Chapter 5 Parts List PL12.2 250 Feeder (Option) (2/5) [Illustration] (P419) (J422) (P420) (J420) (P422) (J4221) (P421) (J421) (J4212) (P4211) (J4202) (P4201) (P4221) 10 (with 11,12) (J4211) (J4201) 99 (with 21-27) MiA05019IA 5 – 38...

  • Page 635: Pl12.2 250 Feeder (Option) (2/5) [List]

    Chapter 5 Parts List PL12.2 250 Feeder (Option) (2/5) [List] ITEM PARTS No. DESCRIPTION 960K 54130 PWB ASSY FEED MG AIO 5844 962K 92800 HARNESS ASSY TRAY MOT (J422-J4221) 71N1 CLUTCH ASSY DRV [Same as PL3.1.1] 5842 SPRING FEED OUT [Same as PL3.1.15] 58C1 SPRING FEED IN [Same as PL3.1.14] 58C2...

  • Page 636: Pl12.3 250 Feeder (Option) (3/5) [Illustration]

    Chapter 5 Parts List PL12.3 250 Feeder (Option) (3/5) [Illustration] (J273) (J419) [Ref PL12.4.1] MiA05020IA 5 – 40...

  • Page 637: Pl12.3 250 Feeder (Option) (3/5) [List]

    Chapter 5 Parts List PL12.3 250 Feeder (Option) (3/5) [List] ITEM PARTS No. DESCRIPTION SPRING EARTH OPT 58D1 PLATE REAR TOP 58D2 FOOT ASSY [Same as PL3.1.5] 58D3 PLATE EARTH PH [Same as PL3.1.6] 58D4 CHASSIS FDR R OPT 58D5 PLATE REAR BOTTOM M 58D6 PLATE FRONT BOTTOM...

  • Page 638: Pl12.4 250 Feeder (Option) (4/5) [Illustration]

    Chapter 5 Parts List PL12.4 250 Feeder (Option) (4/5) [Illustration] 1 (with 2-13,16,20-27,29-33) 98 (with 11,12) 99 (with 16,32) 32 (with 17-19) (P4200) PAPER PATH SENSOR CST2 NO PAPER SENSOR (P4212) MiA05021IA 5 – 42...
  • Page 639 Chapter 5 Parts List PL12.4 250 Feeder (Option) (4/5) [List] ITEM PARTS No. DESCRIPTION 059K 72170 CHUTE ASSY TURN (with 2-13,16,20-27,29-33) 5830 SHAFT ASSY FEED [Same as PL3.2.2] 58E1 ROLL CORE MSI [Same as PL3.2.3] 58E2 059K 60140 ROLL ASSY FEED [Same as PL3.2.4] 5833 BEARING EARTH [Same as PL3.2.5] 58E3...
  • Page 640 Chapter 5 Parts List PL12.5 250 Feeder (Option) (5/5) [Illustration] 1 (with 19,21) 21 (with 2-8,14-18,25-27) 2 (with 22-24) 99 (with 6-8) 28 (with 17,25-27) MiA05022IA 5 – 44...
  • Page 641 Chapter 5 Parts List PL12.5 250 Feeder (Option) (5/5) [List] ITEM PARTS No. DESCRIPTION CASSETTE ASSY 250 OPT MG AIO (with 19,21) 5810 PLATE ASSY BOTTOM [Same as PL2.1.2] 58F1 SPRING N/F L [Same as PL2.1.3] 58F2 SPRING N/F R [Same as PL2.1.4] 58F3 HOLDER ASSY SEPARATOR [Same as PL2.1.5] 58F4...
  • Page 642 Chapter 5 Parts List Blank Page 5 – 46...
  • Page 643 Chapter 6 General...
  • Page 645 Chapter 6 General Chapter 6 General CONTENTS 6.1 Specification ......................6 - 1 6.1.1 Configuration of Printer ......................... 6 - 1 6.1.1.1 Product Name ........................6 -1 6.1.1.2 Basic Configuration ........................ 6 -1 6.1.1.3 Functional Configuration ......................6 -1 6.1.2 Electrical Properties ........................6 - 2 6.1.2.1 Power Source........................
  • Page 646 Chapter 6 General Chapter 6 General CONTENTS 6.1.9.4 Job Control .......................... 6 - 20 6.1.9.5 Logging ..........................6 - 21 6.1.9.6 ID Print ..........................6 - 21 6.1.9.7 Nom Genuine Mode ......................6 - 22 6.1.9.8 Report Function ........................6 - 22 6.1.9.9 Utility Print ...........................

  • Page 647: Specification

    6.1.1.1 Product Name Product Name Country Product Code XJ-code 110V Taiwan TL300617 DocuPrint CM305 df 220V TL300616 220V China TL300615 6.1.1.2 Basic Configuration The printer has the following basic configurations depending on the destination. • print engine main unit (SSF and 250 feeder unit as the standard paper feeding) •...

  • Page 648: Electrical Properties

    Chapter 6 General 6.1.2 Electrical Properties 6.1.2.1 Power Source Two types of power source as follows are available for this printer, which are selected according to the specifications. - 110V printer: ...... voltage: 100-127VAC ±10% (90 ~ 140V), frequency: 50/60Hz ± 3Hz current capacity: 9A or less - 220V printer: ......

  • Page 649: Mechanical Properties

    Chapter 6 General 6.1.3 Mechanical Properties 6.1.3.1 Dimensions/Mass of Printer Model Width(mm) Depth(mm) Height(mm) Mass(kg) AIO N Model 28.4 584.4 544.2 AIO DN Model 29.6 *1: Depth of M/C is with paper tray. *2: Mass of M/C is with CRU. MiA08003GA 6.1.3.2 Dimensions/Mass of 250 Feeder (Option) Width(mm)
  • Page 650 Chapter 6 General (2) Black toner cartridge Width: 185.8mm Depth: 63mm Height: 40.5mm Mass: 0.1K kg Reference:The Black toner cartridge has CRUM (CRU memory) to record information. sb08005KA (3) Yellow toner cartridge Width: 185.8mm Depth: 63mm Height: 40.5mm Mass: 0.1K kg Reference:The Yellow toner cartridge has CRUM (CRU memory) to record information.

  • Page 651: Installation Space (Min. Installation Space)

    Chapter 6 General 6.1.3.4 Installation Space (min. installation space) Minimum space as shown below is required to install the printer when it is used for normal objects. (Space occupied by the operator is not included.) Top view 100mm 100mm 250mm 600mm MiA08007GA 6 –...
  • Page 652 Chapter 6 General Front view 320mm 100mm 250mm MiA08008GA Side view 320mm 600mm 100mm Front Cover MiA08009GA 6 – 6...

  • Page 653: Functions

    Chapter 6 General 6.1.4 Functions 6.1.4.1 Recording System Tandem electro-photographic system employing OPC drum and direct transfer by the transport belt 6.1.4.2 Exposure System Four laser beams semiconductor scanning system 6.1.4.3 Development System Development with dry type 2-component developer 6.1.4.4 Fixing System Thermal fixing system 6.1.4.5 Resolution 600 dpi x 600 dpi...

  • Page 654: Warm-Up Time

    Chapter 6 General 6.1.4.7 Warm-up Time When nominal voltage (110V, 220V) is applied, the printer will proceed to standby mode from POWER- ON within 16 seconds. The time from when the "Start" button is pressed after placing a document in the Standby mode until the trail edge of the first copied sheet passes the IOT exit roll.

  • Page 655: Output Properties

    Chapter 6 General 6.1.4.10 Output Properties (1) Paper delivery system Paper can be delivered by the following method. - FACE DOWN delivery (2) Paper delivery capacity - FACE DOWN delivery 150 sheets (Letter/A4 standard paper) (3) Delivery paper size/mass - FACE DOWN delivery All paper sizes applicable to this printer (4) Full stack detection 6 –...

  • Page 656: Paper

    Chapter 6 General 6.1.4.11 Paper (1) Paper type Paper which can be used with this printer is classified into standard paper, general paper and special paper. - Standard paper Using this type of paper is recommended. Reliability, operability and print image quality are the application range of the specifications.

  • Page 657: Operating Environment

    Chapter 6 General 6.1.5 Operating Environment 6.1.5.1 Installation Temperature / Humidity Installation temperature and humidity on the condition without condensation is as follows. At operating: 10-32 °C, 10-85%RH (No condensation) 6.1.5.2 Installation Altitude 0 to 3,100m 6.1.5.3 Installation Horizontality This machine functions normally in a horizontal position or any position with the maximum allowable level difference of 5 mm or less in longitudinal direction, and 10 mm or less in lateral direction.

  • Page 658: Safety / Environment Conditions

    Chapter 6 General 6.1.6 Safety / Environment Conditions 6.1.6.1 Safety Standard - 110V system UL60950-1, CSA 22.2 60950 - 220V system IEC60950-1 / EN60950-1, 6.1.6.2 Laser Safety Standard - 110V system FDA21CFR Chapter 1, Subchapter J, Section 1010, 1040 - 220V system IEC60825-1 Amendment 1 + Amendment 2 , EN60825-1 Amendment 1 + Amendment 2 Class 1 Laser Product 6.1.6.3 EMI...

  • Page 659: Print Image Quality

    The print image quality specified here is guaranteed with standard paper fed from the paper tray. Evaluation is performed with the maximum size of each standard paper. - Fuji Xerox C2 paper (Color print) - Fuji Xerox P paper (B&W print)
  • Page 660 Chapter 6 General Chart Parallelism Perpendicularity 6 – 14...
  • Page 661 Chapter 6 General Skew Linearity Magnification Error Registration 6 – 15...
  • Page 662 Chapter 6 General Guaranteed Printing Area 4.1mm 4.1mm 4.1mm 355.6mm (14inch) Guaranteed printing area 351.5mm 211.8mm 4.1mm 215.9mm (8.5inch) Rio01001KA 6 – 16...
  • Page 663 Chapter 6 General 6.1.8 Option Users can install the following unit. - Option 250 Sheet Feeder - Expansion memory (512MB) 6 – 17...

  • Page 664: Ess Specification

    Chapter 6 General 6.1.9 ESS Specification 6.1.9.1 External Interface (1) USB Item Specification Connector Type-A x 1, Type-B x 1 Protocol USB2.0, HighSpeed Supported Class Type-A :USB Mass Storage Class (2) Ethernet Item Specification Connection One RJ-45 connector Protocol 10Base-T / 100Base-TX / 1000BASE-TX 6.1.9.2 Network Protocol (1) Printing Protocol Maximum...

  • Page 665: Decomposer

    Chapter 6 General (3) MIB The printer supports following MIB. - RFC1213 MIB-II - RFC1514 HostResources - RFC1759 Printer MIB - Printer port monitor MIB - XCMI MIB 6.1.9.3 Decomposer (1) PDL Interface port Remarks PCL 5c USB(R),Ethernet SupportOS: Windows 2000/XP/Server 2003/Vista/Server 2008/ 7 / PCL 6 USB(R),Ethernet Server2008 R2...

  • Page 666: Job Control

    Chapter 6 General (3) Image Area Usable Area Size Maximum : 215.9mm (8.5 in.) x 355.6mm (14 in.) Unprintable Area 4.1 mm each from four edges (left, right, top and bottom) of paper Printable Area Maximum : 207.9mm (8.18 in.) x 347.6mm (13.68 in.) Print Image Quality Guaranteed Same as Printable Area Area...

  • Page 667: Logging

    Chapter 6 General 6.1.9.5 Logging (1) Job Logging The printer can retain up to 20 job logs. Job log can be printed instantly according to the user's request or automatically printed when the number of the retained job logs has reached 20. Job log includes the following information: •...

  • Page 668: Nom Genuine Mode

    Chapter 6 General 6.1.9.7 Nom Genuine Mode When life of toner cartridge has ended, the printer stops accepting print request (life of toner car- tridge is counted by the counter in CRUM). Taking into consideration that some users use refilled toner cartridges, the printer can accept print request by the user’s panel operation even if life of toner cartridge has ended.
  • Page 669 Chapter 6 General (8) System Setting List This list shows AIO controller, hardware configuration, and host interface. Manual print: List is printed by instructing from the operator panel, EWS, or ToolBox. Auto print: Not supported. (9) Function Setting List This list shows function details set from the control panel. Manual print: List is printed by instructing from the operator panel, EWS, or ToolBox.
  • Page 670 Chapter 6 General (16) Power-off Report This report shows stored FAX documents erased due to sudden power-off such as blackout. Manual print: This function is not supported. Auto print: Report is printed automatically after power has been restored to the machine if there are any document files erased.

  • Page 671: Utility Print

    Chapter 6 General 6.1.9.9 Utility Print (1) Printer Settings List Printer Settings List can be printed according to the user's request. Printer Settings List is printed in B/W in the automatically selected paper tray. Printer Settings List includes the following information: Items on the list are slightly different from below when wireless LAN option is installed.
  • Page 672 Chapter 6 General (5) Error History Report Error History Report can be printed according to the user's request. Error History Report in B/W on A4 size (Letter size for the US) in the automatically selected paper tray. - System Fail History: Date/Time/Chain Link - Paper Jam History: Date/Time/Paper Jam Type...

  • Page 673: Iit (Image Input Terminal) Specifications

    Chapter 6 General 6.1.10 IIT (Image Input Terminal) Specifications 6.1.10.1 Scanner (1) Scanning Method - Platen: Document-fixed flatbed scanning method. - ADF: Carriage-fixed, document-feeding scanning method (one side scanning). (2) Optical Resolution 1200 x 1200 dots / 25.4mm (max) (3) Light Source (4) Maximum Scanning Guarantee Area Platen: 215.9 mm x 297 mm ADF: 215.9 mm x 355.6 mm...

  • Page 674: Adf

    Chapter 6 General 6.1.10.3 ADF (1) Document Condition Sheets without breakage, wrinkles, or folds. (2) Document Thickness 50 g/m to 125g/m (3) Auto Document Size Detection None (4) Document Feed System FRPF: Friction Retard Pad Feeder (Top sheet feeding) (5) ADF Half-Open, Full-Open Angles - Full-open: 70 +/- 5 degrees - Half-open:...

  • Page 675: Fax Specifications

    Chapter 6 General 6.1.11 FAX Specifications 6.1.11.1 Communication (1) Communication Mode - Priority 1: ITU-T Super G3 - Priority 2: ITU-T G3 ECM - Priority 3: ITU-T G3 ITU: International Telecommunication Union ITU-T: ITU Telecommunication Standardization Sector ECM: Error Correction Mode (2) Density of Transmitting Pixels - B/W;...
  • Page 676 Chapter 6 General (7) Protocol Control Time When data error is not identified, protocol control time (Tm, Tn, Tu) is as follows: - V.17, V.29, V.27ter Before Between After Mode Total messages: Tm messages: Tn messages: Tu Standard protocol 16.4 sec. or less 3.2 sec.

  • Page 677: Cable Characteristics

    Chapter 6 General 6.1.11.2 Cable Characteristics With pseudo cable of 0 through 15Km, the highest speed is guaranteed for communication with V.17, V.29, and V.27ter respectively. As for V.34, 33600bps communication speed is guaranteed with 0 through 2Km cable, 31200bps communication speed with 2 through 9Km cable, 19200bps or higher communication speed with 9 through 15km cable.

  • Page 678: Tools / Service Consumables / Consumables / Modification

    Chapter 6 General 6.2 Tools / Service Consumables / Consumables / Modification 6.2.1 Tools and Service Consumables 6.2.1.1 Tools There are no tools that are specific to this machine. Basic Tool 6.2.1.2 Service Consumable There are no consumables that are specific to this machine. 6.2.2 Consumables Consumables are usually replaced by customers.
  • Page 679 Chapter 6 General Fusing Unit Black toner cartridge Separator Roller Feed Roller Cyan toner cartridge Magenta toner cartridge Yellow toner cartridge MiA08010GA Separator Roller Feed Roller MiA08011GA 6 – 33...

  • Page 680: Service Data

    Chapter 6 General 6.3 Service Data 6.3.1 NVM Access By operating the Control Panel, you can access the NVM (EEPROM in the IOT) to read/write data there. The following functions are available. • Editing NVM data. Data at the addresses below can be edited. •...

  • Page 681: Nvm List

    Chapter 6 General 6.3.1.1 NVM List CAUTION Never try to write data in the NVM that is not described below since it is used as a system area for the machine. CAUTION The setting values are only for reference as they vary according to the specifications.
  • Page 682 Chapter 6 General Default Remarks Range Unit (Hex) 1030 1480-4318 0.1mm Universal Size Setting TRAY2 length 1031 FUSER Temperature Correction Value Speed1 1100 0-255 °C PlainPaper-L FUSER Temperature Correction Value Speed1 1101 0-255 °C PlainPaper-H FUSER Temperature Correction Value Speed1 1102 0-255 °C...
  • Page 683 Chapter 6 General Default Remarks Range Unit (Hex) 111F FUSER Temperature Correction Value Speed2 Custom2 0-255 °C FUSER Temperature Correction Value Speed3 1120 0-255 °C PlainPaper-L FUSER Temperature Correction Value Speed3 1121 0-255 °C PlainPaper-H FUSER Temperature Correction Value Speed3 1122 0-255 °C...
  • Page 684 Chapter 6 General Default Remarks Range Unit (Hex) Simp Speed2 Transfer Voltage Correction Value 1142 0-255 PlainPaper-L Simp Speed2 Transfer Voltage Correction Value 1143 0-255 PlainPaper-H Simp Speed2 Transfer Voltage Correction Value 1144 0-255 CotedPaper-L Simp Speed2 Transfer Voltage Correction Value 1145 0-255 CotedPaper-M...
  • Page 685 Chapter 6 General Default Remarks Range Unit (Hex) Dup Speed1 Transfer Voltage Correction Value 1162 0-255 PlainPaper-L Dup Speed1 Transfer Voltage Correction Value 1163 0-255 PlainPaper-H Dup Speed1 Transfer Voltage Correction Value 1164 0-255 CotedPaper-L Dup Speed1 Transfer Voltage Correction Value 1165 0-255 CotedPaper-M...
  • Page 686 Chapter 6 General Default Remarks Range Unit (Hex) Dup Speed3 Transfer Voltage Correction Value 1182 0-255 PlainPaper-L Dup Speed3 Transfer Voltage Correction Value 1183 0-255 PlainPaper-H Dup Speed3 Transfer Voltage Correction Value 1184 0-255 CotedPaper-L Dup Speed3 Transfer Voltage Correction Value 1185 0-255 CotedPaper-M...
  • Page 687 Chapter 6 General Default Remarks Range Unit (H ex) Lead Regi Adjustment Qty by media (in steps of 1628 0-255 0.2mm 0.2mm)[SSI] PlainPaper-L Lead Regi Adjustment Qty by media (in steps of 1629 0-255 0.2mm 0.2mm)[SSI] PlainPaper-H Lead Regi Adjustment Qty by media (in steps of 162A 0-255 0.2mm...
  • Page 688 Chapter 6 General Default Remarks Range Unit (Hex) Lead Regi Adjustment Qty by media (in steps of 1641 0-255 0.2mm 0.2mm)[Tray1] Transparency Lead Regi Adjustment Qty by media (in steps of 1642 0-255 0.2mm 0.2mm)[Tray1] Label-L Lead Regi Adjustment Qty by media (in steps of 1643 0-255 0.2mm...
  • Page 689 Chapter 6 General Default Remarks Range Unit (Hex) 16B0 0-65535 RADC TC K 16B1 16B6 0-65535 RADC SAD Y 16B7 16B8 0-65535 RADC SAD M 16B9 16BA 0-65535 RADC SAD C 16BB 16BC 0-65535 RADC SAD K 16BD 16CE 0-1023 TC Setting Control Reference Value Y 16CF 16D0...
  • Page 690 Chapter 6 General Default Remarks Range Unit (Hex) 17A6 HW Error History (4 errors back) Error No. 0-16777215 17A7 HW Error History (4 errors back) Counter(High) 0-16777215 17A8 HW Error History (4 errors back) Counter(Middle) 0-16777215 17A9 HW Error History (4 errors back) Counter(Low) 0-16777215 17AA HW Error History (3 errors back) Error No.
  • Page 691 Chapter 6 General Default Remarks Range Unit (Hex) 17CF ROS Fail(U2) details 0-255 17D0 FUSER Error(U4) History 1st 0-255 17D1 FUSER Error(U4) History 2nd 0-255 17D2 FUSER Error(U4) History 3rd 0-255 17D3 FUSER Error(U4) History 2 errors back 0-255 17D4 FUSER Error(U4) History the error before 0-255 17D5...
  • Page 692 Chapter 6 General Reference Only Default Remarks Range Unit (Hex) 1032 Printer Life Counter dummy 0-16777215 1033 Printer Life Counter High 1034 Printer Life Counter Middle 1035 Printer Life Counter Low 1036 SSI PV Counter dummy 0-16777215 1037 SSI PV Counter High 1038 SSI PV Counter Middle 1039...
  • Page 693 Chapter 6 General Default Remarks Range Unit (Hex) 106E DTB PV Warning Threshold dummy 0-16777215 16777215 106F DTB PV Warning Threshold High 1070 DTB PV Warning Threshold Middle 1071 DTB PV Warning Threshold Low 1072 DTB PV Limit Threshold dummy 0-16777215 16777215 1073...
  • Page 694 Chapter 6 General Default Remarks Range Unit (Hex) DTB Life Total Dispense Time Counter (Related to 1096 0-16777215 disp time Waste.) dummy DTB Life Total Dispense Time Counter (Related to 1097 Waste.) High DTB Life Total Dispense Time Counter (Related to 1098 Waste.) Middle DTB Life Total Dispense Time Counter (Related to...
  • Page 695 Chapter 6 General Do not edit the following items unless instructed by the technical department. Default Remarks Range Unit (Hex) User Mode PPM-GROUP[F/C] 0=8.0ppm 1730 1=12.0ppm 0-255 2=unused 3=16.0ppm User Mode PPM-GROUP[BW] 0=8.0ppm 1731 1=12.0ppm 0-255 2=unused 3=16.0ppm User Mode Set Temp (52.5mm/sec) 1732 0-255 can be set in a range of 140 to 200 (8Ch to C8h)°C.
  • Page 696 Chapter 6 General Default Remarks Range Unit (Hex) 174E Fixed Vtr1/ Table Duplex [2] Vtr1 0-255 Fixed Vtr1/ Table Duplex [2]  174F 0-255 1750 Fixed Vtr1/ Table Duplex [3] Vtr1 0-255 Fixed Vtr1/ Table Duplex [3]  1751 0-255 1752 Fixed Vtr1/...

  • Page 697: System Data

    Chapter 6 General 6.3.2 System Data - A change of setting for the items with USER written in Access can normally be made from the panel menu. A change of setting for the items with CE can be made in diagnostics only. - A change of setting for the items with ...
  • Page 698 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link 0: Page feed Auto Reduction 1: Discard without page  821-403 RECEIVE_REDUCTION USER feed 2: Auto reduce Max amount of 1-page data in 0 ～ 64:0 ～ 4MB 821-406 COLOR_RX_PAGE_LIMIT color receiving...
  • Page 699 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link 0:400Hz 1:350Hz ～ 450Hz Busy Tone Detectable 825-028 Busy Tone Frequency BUSYTONE_FREQ 2:300Hz ～ 500Hz Frequency setting 3:450Hz ～ 650Hz 4:245Hz ～ 650Hz 0:ON/OFF 0.4 ～ 0.6s （twice）...
  • Page 700 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link "OR" of each bit enables the use 0x00 ～ 0xFF of system data set by nation. 0x01: Reserve 0x01：Reserve 0x02: Reserve 0x02：Reserve 0x04: Check RING with 0x04：Decide to detect RING Line Monitor ON when Line Monitor is ON.
  • Page 701 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link External Tel Calling Frequency 6250 ～ 65535:3125μs ～ 825-084 EX_RINGER_FREQ_ON_TIME 62500 0.5μs/step 31250μs External Tel Calling Frequency 6250 ～ 65535:3125μs ～ 825-085 EX_RINGER_FREQ_OFF_TIME 62500 0.5μs/step 31250μs Pseudo-ring Back Tone/External 5 ～...
  • Page 702 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link 0,1,2 0: CED & V.21 Preamble Selection of criteria for 825-605 CNG_STOP_SELECT detected USER stopping sending CNG 1: CED detected 2: V21 Preamble detected Criterion (rate) for sending RTN 825-608 RTN_TX_RATE 1%/step...
  • Page 703 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link If the value of "DAA_REG731:Complex" is "1", it is necessary to set 0:0db(0km) "G3M_RX_CABLE_EQU=4" 1:4db(1.9km) to satisfy communication 825-631 Receive Cable Equalizer G3M_RX_CABLE_EQU 2:8db(3.6km) performance. (When setting this 3:12db(7.2km) Chain-Link, see the current 4:Complex=for 1...
  • Page 704 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link 0x00 ～ 0xFF 0x01: 2400bps 0x02: 4800bps 0x04: 7200bps Instructions 1 on Enable Bit 825-648 G3M_V34_BIT_RATE_ENABLE1 0xFF 0x08: 9600bps Speed 0x10: 12000bps 0x20: 14400bps 0x40: 16800bps 0x80: 19200bps 0x00 ～...
  • Page 705 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link Change the 3 pieces of system data simultaneously. 2400: CAPAB_V34=Not capable G3M_TX_MODEM_SPEED=1 G3M_RX_MODEM_SPEED=1 4800: 0:2400, CAPAB_V34=Not capable 1:4800, Fax Commu. Speed Setting for G3M_TX_MODEM_SPEED=2 825-701 UI_FAX_SPEED 2:9600, USER display on panel G3M_RX_MODEM_SPEED=2...
  • Page 706 Chapter 6 General Chain OFF/ Description Name Value Label Default Details Access -Link 950-006 MON_SPEED_38400 950-007 COMM_TIME_MEASURE 950-008 WITHOUT_ICM 950-009 COMM_PARAM 950-010 EQM_READ 950-011 AGCVAL_READ 950-012 FAXCOM_DEBUG_INFO 950-013 G3M_V8_SHIFT_G3 950-014 SERIMON_RX_ENABLE 950-015 CODEC_DEBUG_DISP 950-016 WARMBOOT_DISABLE 950-017 FORCED_POLLING 950-018 REMOTE_DIAG 0: Disable Selection of Frame Size at ECM 950-019 ECM_RX_64...

  • Page 707: Service Mode

    Chapter 6 General 6.4 Service Mode 6.4.1 peration of Diag. 6.4.1.1 Purpose of This Software This software is mainly intended for the following purposes: • ESS diagnosis to locate a chip which causes a problem • Diagnosing IOT • Setting parameters such as registration in the feeding direction. 6.4.1.2 Operating Methods This software can be operated via the Control Panel.

  • Page 708: Configuration

    Chapter 6 General 6.4.2 Configuration The diagnosis provides two modes that have their respective uses (purposes), target operators, and functions. Only "CE Mode" is detailed in this manual. CE (Customer Engineer) Mode: This mode intends to be used by CE (Customer Engineer) who handle problems in field with the purpose to locate a replaceable unit that causes a problem.

  • Page 709: How To Use Diag. Ce Mode

    Chapter 6 General 6.4.3 How to use Diag. CE Mode 6.4.3.1 Roles of the control panel in Diag.  STOP  MiA02001GA   [LCD]: Displaying a diagnosis item and its result [], []: Selecting a diagnosis item/Selecting data at parameter setting [], []: Key moves the cursor to the left/right [OK]:...

  • Page 710: Entering Diag. Ce (Customer Engineer) Mode

    Chapter 6 General 6.4.3.2 Entering diag. CE (Customer Engineer) mode Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message" is displayed. The "Service Mode", "Printer" and "FAX/Scanner" are displayed. (Entered the Diag. mode.) 6.4.3.3 Selecting Diag.

  • Page 711: Diag. Mode Menu Tree

    Chapter 6 General 6.4.3.7 Diag. mode menu tree Menu Tree of the CE (Customer Engineer) Mode is as follows Press the OK key CE Mode Press the STOP key Printer Diag ESS Diag All Test FlashROM Test EEPROM Test Press the Press the DRAM Test MAC+PHY Test...
  • Page 712 Chapter 6 General Copy Service FullColor Color 2 Total FullColor Backup Color2 Backup B/W Backup Total Backup FullColor Error Color 2 Error B/W Error FAX Service Color Total Color Backup B/W Backup Total Backup Color Error B/W Error Scan Service SMB/FTP Email SMB/FTP Backup...
  • Page 713 Chapter 6 General Test Print No Image IOT Pattern IOT Grid2 ESS Cyan20% ESS Magenta20% ESS Yellow20% ESS Black20% ESS CMY 20% ESS Gradation ESS TonerPalletCheck ContaminationChk Parameter Slow Scan KtoP Slow Scan 600M Slow Scan 600Y Slow Scan 600C Fast Scan KtoM Fast Scan KtoY Fast Scan KtoC...
  • Page 714 Chapter 6 General Life IU K Time Life IU Xero Life IU Deve K Life Manual Feed Life Tray1 Sheet Life Tray2 Sheet Life Duplex Sheet Life Custom In Life Custom Out Print Exitr Mode Complete Exit Fax/Scanner Diag Board Test All Test Ready Fax Memory Test...
  • Page 715 Chapter 6 General Data Send V.34 33600bps V.34 31200bps V.34 28800bps V.34 26400bps V.34 24000bps V.34 21600bps V.34 19200bps V.34 16800bps V.34 14400bps V.34 12000bps V.34 9600bps V.34 7200bps V.34 4800bps V.34 2400bps V.29 9600bps V.29 7200bps V.29 4800bps V.27ter 4800bps V.27ter 2400bps V.21 300bps V.17 14400bps...
  • Page 716 Chapter 6 General Shading Parameter Coeff FB RED Coeff FB GREEN Coeff FB BLUE Coeff FB GRAY Coeff ADF RED Coeff ADF GREEN Coeff ADF BLUE Coeff ADF GRAY Target RED Target GREEN Target BLUE Target GRAY Registration Param. Regi FB Lead Regi FB Side Regi ADF Lead Regi ADF Side...
  • Page 717 Chapter 6 General Parameter Backup Data All Clear User Clear System Clear User & System Clear System Data Init Document Clear Complete 6 – 71...

  • Page 718: The Kind Of Diag. And Contents Of A Test

    Chapter 6 General 6.4.4 The Kind of Diag. and Contents of a Test 6.4.4.1 FAX Scanner Diag. (1) Executing FAX Scanner Diag Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message" is displayed. The "Printer"...
  • Page 719 Chapter 6 General - Fire3 Test This test executes IJAC or JBIG which is built in Fire3. The result "Check OK" or "Check NG" is shown after "Now Checking" is displayed. - Fire3 IJAC Test Generates accesses to the Fire3 IJAC. Execute this test when the Fax relation and Scanner relation errors occurred.
  • Page 720 Chapter 6 General - DTMF Send NOTE Unplug the modular connector of the telephone line before performing this test. Otherwise, a call will be made to the relevant number. - DTMF Continuous Checks the tone output for all touch tones for tone dialing. Below are the touch tones: DTMF: 0/1/2/3/4/5/6/7/8/9/A/B/C/D//# - DTMF Individually Checks the tone output for one of the 16 key numbers set on the LCD.
  • Page 721 Chapter 6 General (3) Information - Scan Counter The value of scan count is displayed. FB: Scanning of platen mode/ADF: Scanning of ADF mode. (4) Scanner Maintenance - White Balance Enables automatic calibration of the correction value for platen scanning (FB) and ADF scanning (ADF).
  • Page 722 Chapter 6 General - IIT I/O Check - Executing IIT I/O Check 1) Turn off the power. 2) Turn on the power while holding down "" and "" keys. 3) Release the fingers from these keys when "the message" is displayed. 4) The "Service Mode", "Printer"...
  • Page 723 Chapter 6 General Exposure Lamp Scanner Home Carriage Assy Position Sensor FB Motor MiA06201GA Feed Sensor ADF Motor ADF Cover Sensor PWBA ADF Tray Sensor MiA06202GA 6 – 77...
  • Page 724 Chapter 6 General - Checks the I/O Port of IIT. Sensor name Confirmation Procedures Turn on the power and enter the FAX Scanner Diag. Open the Platen Cover. Move the carriage forward by the FB Motor Diag. Execute "Home Position Sensor". Check the sensor "Status OFF".
  • Page 725 Chapter 6 General Sensor name Confirmation Procedures Turn on the power and enter the FAX Scanner Diag. Set a paper in the ADF Tray. Execute "Tray Sensor". Check the sensor "Status ON". Press "STOP" key to return one step higher menu. Remove a paper in the ADF Tray.
  • Page 726 Chapter 6 General Sensor name Confirmation Procedures Turn on the power and enter the FAX Scanner Diag. Open the ADF Cover. Put a paper into the ADF feeder. Execute "Feed Sensor". Check the sensor "Status ON". Press "STOP" key to return one step higher menu. Pull out a paper in the ADF feeder.
  • Page 727 Chapter 6 General Sensor name Confirmation Procedures Turn on the power and enter the FAX Scanner Diag. Open the Platen Cover. Execute "Lamp". Press "" or "" to select "Set OFF" (Lamp OFF). Press “OK” key to execute. Check the lamp is off. Press "STOP"...
  • Page 728 Chapter 6 General Sensor name Confirmation Procedures Turn on the power and enter the FAX Scanner Diag. Open the Platen Cover. Execute "FB Motor". Press "" or "" to select "Forward". Press “OK” key to execute. Check the Carriage going forward. Press "STOP"...
  • Page 729 Chapter 6 General - Scan Counter Clear Initializes the counter value of platen scanning(FB) and ADF scanning(ADF). Use this menu to enter the correction value when replacing the scanner. (5) Parameter - Continue Illegal Specifies how to handle the document data when the document data in the transmission queue overflows the memory.
  • Page 730 Chapter 6 General - Extel Hook Thresh Sets the threshold of ON HOOK detection at the external telephone to one of Lower, Normal, and Higher. - Dis DP 20PPS Sets whether or not to enable 20PPS dial pulse. When 20PPS is disabled in this menu, any 20PPS setting in other menu will be overridden with 10PPS.
  • Page 731 Chapter 6 General - CNG Stop Select Sets the conditions for stopping CNG transmission. Below are the setting conditions: CED&V21 When CED and V.21 preamble are detected. When CED is detected. When V.21 preamble is detected. - G3M TX Cable EQU Sets the cable amplitude equalizer value for transmission.
  • Page 732 Chapter 6 General (6) BackUp Data -All Clear Clears all of the backup data. - User Clear Clears the stored document data and the address information. Initializes the system data. - System Clear Clears the stored document data, the communication management data and the history. Initial- izes the system data.
  • Page 733 Chapter 6 General 6.4.4.2 Printer Diag (1) ESS Diag This section describes how to perform each test of the ESS Diag in detail. - Executing ESS diagnosis Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message"...
  • Page 734 Chapter 6 General - PANEL Test Tests the LED, LCD, and buttons of the control panel. This test checks input and output of the control panel. When buttons are pressed in the manner shown in the following table, the test displays the corre- sponding contents on the LED and LCD.
  • Page 735 Chapter 6 General - USB Host Test When USB Host Test is executed, the following submenus are displayed. The communication between the USB Host port and the device connected with it can be confirmed. USB Host Test TEST MODE Test J Test K Test SE0 Test PACKET...
  • Page 736 Chapter 6 General (2) Engine Diag - Sensor Test This function checks whether the DI components operate normally or not. The Sensor Test is performed for all the DI components. Exit operation of the Sensor Test makes the control panel display the CE diag. function menu. During the Sensor Test, other CE diag.
  • Page 737 Chapter 6 General Exit Sensor Cover Open Sensor Side Switch Sensor K Mode Sensor Regi Sensor Manual Feed Sensor Tray 1 No Paper Sensor Tray 2 Path Sensor Tray 2 No Paper Sensor MiA02002GA 6 – 91...
  • Page 738 Chapter 6 General - About Sensor A transmissive type sensor is composed of the light-emitting side and the light-receiving side that are placed opposite to each other allowing the light to pass from the former to the latter. On the basis of whether or not the light path is blocked due to the actuator, etc., the sensor detects the paper absence/presence or the moving part position such as at the home position or elsewhere.
  • Page 739 Chapter 6 General -Checking the Sensor and Switch Sensor Name (Diag. Code) Check Procedure Power on the printer, and enter the Diag Mode. Execute the Manual Feed Sensor. Insert a sheet into the Manual Feed to check whether the sensor functions properly. Manual Feed Sensor MiA02003GA Confirm that the number shown on the bottom of the display...
  • Page 740 Chapter 6 General Sensor Name (Diag. Code) Check Procedure NOTE: When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Power on the printer, and enter the Diag Mode. Open the Front Cover.
  • Page 741 Chapter 6 General Sensor Name (Diag. Code) Check Procedure NOTE: These procedures are for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Remove the DRIVE ASSY PH.
  • Page 742 Chapter 6 General Sensor Name (Diag. Code) Check Procedure Power on the printer, and enter the Diag Mode. Execute the Cover Open Sensor. Open or close the Front Cover to check whether the sensor functions properly. Cover Open Sensor MiA02009GA Check that the number in the bottom line of the display increases by one every time the Front Cover is opened or closed.
  • Page 743 Chapter 6 General Sensor Name (Diag. Code) Check Procedure NOTE: This procedure is for the technical staff. Remove the COVER CHUTE. NOTE: To remove the COVER CHUTE, remove the Optional Tray 2 from the printer. Remove the Tray 1. Power on the printer, and enter the Diag Mode. Execute the Tray2 Path Sensor.
  • Page 744 Chapter 6 General - Motor Test This function checks whether the DO components operate. When the interlock is opened while the Motor Test is performed, each component ends to operate. In this Test Mode, each DO component can be turned individually. Therefore it NOTE allows the customer to check a component' s operation from outside, and judge whether the component is normal or not.
  • Page 745 Chapter 6 General Parameters for the Motor Test are as follows. Component Main Motor (FULL2) Main Motor (FULL1) Main Motor Main Motor (HALF) Sub Motor (FULL2) Sub Motor (FULL1) Sub Motor Sub Motor (HALF) K Mode SOLENOID(Auto OFF) K Mode SOLENOID Tray1 Feed SOLENOID (Half) Tray1 Feed SOLENOID Tray1 Feed SOLENOID (Init)
  • Page 746 Chapter 6 General Fan Motor [DO-1e/1f] Black Toner Motor Cyan Toner Motor Magenta Toner Motor Yellow Toner Motor Drum Erase Lamp K Sub Motor Drum Erase Lamp YMC Main Motor K Mode Solenoid Regi Clutch Tray 2 Feed Motor Tray 2 Turn Clutch Tray 1 Feed Solenoid Tray 2 Feed Solenoid MiA02012GA...
  • Page 747 Chapter 6 General - About Clutch The electromagnetic clutch in the printer controls the rotation of the roller by transferring or cut- ting the torque from the motor to the roller. The electromagnetic clutch becomes an electromagnet by the passage of electric current through the coil inside the case and attracts the armature and gear to the rotating rotor, thereby rotating the gear.
  • Page 748 Chapter 6 General - About Solenoid The solenoid in the printer opens/closes the shutter or controls the position of the gear for transfer- ring the torque of the motor to the roller. A solenoid becomes an electromagnet by the passage of electric current through the coil inside the case and attracts the plunger.
  • Page 749 Chapter 6 General - Checking Motor, Clutch and Solenoid NOTE Before executing the Motor Test, close all covers and doors. Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light.
  • Page 750 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) Power on the printer, and enter the Diag Mode. Execute the Sub Motor (FULL2,FULL1 or HALF). Check that the Exit Roll rotates. Exit Roll Sub Motor (FULL2/FULL1/HALF) MiA02016GA Press the "STOP" key to stop the test. NOTE: This procedure is for the Customer.
  • Page 751 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) Power on the printer, and enter the Diag Mode. Open the Tray 1. Execute the Tray1 Feed SOLENOID (Half or Init). Check that the Feed Roll rotates. Feed Roll Tray1 Feed SOLENOID (Half/Initial Position Rotation) MiA02018GA Press the "STOP"...
  • Page 752 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Power on the printer, and enter the Diag Mode.
  • Page 753 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) Power on the printer, and enter the Diag Mode. Execute the Fan Motor (HIGH or LOW). Check that the Fan rotates. Fan Motor (HIGH/LOW) MiA02022GA Press the "STOP" key to stop the clutch. NOTE: These procedures are for the technical staff.
  • Page 754 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Combination test is as follows: The Regi Roll rotates when the Main Motor and the Regi Clutch are executed.
  • Page 755 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Remove the COVER SIDE L.
  • Page 756 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. Combination test is as follows: Tray 2 turn roll rotates when the the Tray2 Feeder Motor and the the Tray2 Turn Roll are executed. Remove the COVER CHUTE.
  • Page 757 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. Combination test is as follows. The duplex gear rotates when the Exit Motor and the Duplex Clutch are executed. Power on the printer, and enter the Diag Mode. Open the Front Cover.
  • Page 758 Chapter 6 General Motor/Clutch/Solenoid Name Check procedure (Diag. Code) NOTE: This procedure is for the technical staff. When performing operation for five minutes or longer with the front cover open, remove the PHD ASSY, and cover the drum to avoid exposure to light. Power on the printer, and enter the Diag Mode.
  • Page 759 Chapter 6 General - NVM Settings Under the [NVM Setting] menu, do not use [Edit NVM] and [Initialize Slave], because these oper- ations handle internal area. Perform only the following menu operations. -SaveNVM to ESS Saves the internal data of PWBA MCU to PWBA ESS temporarily when PWBA MCU needs to be replaced due to a trouble, etc.
  • Page 760 Chapter 6 General (3) Print Info Prints out the detailed printer settings and configuration information. - Executing Print Info Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message" is displayed. The "Customer Mode", "Printer"...
  • Page 761 Chapter 6 General - Installation Menu Contents Setting value Serial No. Serial number of the printer. Read only On: Enable Tone Correction Specifies whether or not tone correction is performed. Off: Disable Allows you to print the received print data in hexadecimal notation. Used to analyze the received data in case of a printing error.
  • Page 762 Chapter 6 General (5) Test Print Print an internal test pattern of the printer. If paper jam or paper empty occurs during the print, the test waits until they are resolved. - Executing test print Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message"...
  • Page 763 Chapter 6 General - Grid2 Prints the ESS built-in grid pattern. When the PQ problem occurred, this test enables to identify the problem as printer-related or oth- erwise. Compare the sample chart with the print. Check result: NG (Check the printing process and PWBA ESS-related.) OK (Check the network, cable, PC and so on.) Leg_Sec02_004FA 6 –...
  • Page 764 Chapter 6 General - Cyan 20% Outputs cyan 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the cyan toner or another color. Compare the sample chart with the print. Check result: NG (Check the cyan toner-related.) OK (Check another toner.) Leg_Sec02_005FA - Magenta 20%...
  • Page 765 Chapter 6 General - Yellow 20% Outputs yellow 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the yellow toner or another color. Compare the sample chart with the print. Check result: NG (Check the yellow toner-related.) OK (Check another toner.) Leg_Sec02_007FA - Black 20%...
  • Page 766 Chapter 6 General - CMY 20% Outputs C/M/Y 20% paint on the whole area of a A4 paper. When the PQ problem occurred, this test enables to identify the problem as the balance of three color toners or otherwise. Compare the sample chart with the print. Check result: NG (Check the yellow, magenta or cyan toner-related.) OK (Check black toner.) Leg_Sec02_009FA 6 –...
  • Page 767 Chapter 6 General - Gradation Outputs the tone pattern from 2% to 100% on a A4 paper for each of 4 colors. When the PQ problem occurred, this test enables to identify the problem as the printing process or PWBA ESS-related. Compare the sample chart with the print.
  • Page 768 Chapter 6 General - Toner Pallet Check Outputs each 100% density color pattern of Y/M/C/K. When the PQ problem occurred in the picture or photo printing, this test enables to identify the problem as the toner or another. Compare the sample chart with the print. Check result: NG (Check the problem toner-related.) OK (Check the print job or print data.) Mnt02100KA 6 –...
  • Page 769 Chapter 6 General - Contamination Check Allows you to check the print for any regular lines or toner spots when encountering PQ problems. From the difference in the interval of regular lines or spots, you can determine the parts that have caused the trouble.
  • Page 770 Chapter 6 General (6) Parameter This function reads/writes the following parameters stored in the printer. Item Range Description Slow Scan K to P -128 to 127 Sets the registration in the paper feeding direction Slow Scan 600 M,Y,C -128 to 127 Fast Scan K to M,Y or C -30 to 30 Fast Scan M-Feed ,Tray...
  • Page 771 Chapter 6 General NOTE The default values are different in each printer. Shifts the print area in this direction Shifts the print area in this direction by reducing the value. by increasing the value. Fast Scan K to M, Y, C Fast Scan 2 K to M, Y, C Fast Scan M-Feed, Tray Default...
  • Page 772 Chapter 6 General Reference Counter Values NOTE These counter values are reference only. Do not use as the official value. Counter Name Value of life warning Life Y Toner (Dispense time) Life M Toner (Dispense time) Life C Toner (Dispense time) Life K Toner (Dispense time) 100000 Life FUSING UNIT Sheet (Paper feeding count)
  • Page 773 Chapter 6 General (7) Exit Mode Completes the diagnosis operation and reboot the data. - Executing Exit Mode Turn off the power. Turn on the power while holding down "" and "" keys. Release the fingers from these keys when "the message" is displayed. The "Customer Mode", "Printer"...
  • Page 774 Chapter 6 General Blank Page 6 – 128...
  • Page 775 Chapter 7 Wiring Data...
  • Page 777 Chapter 7 Wiring Data Chapter 7 Wiring Data CONTENTS 7.1 Plug/Jack Location List.....................7 - 1 7.1.1 Plug/Jack Location List ......................... 7 - 1 7.1.1.1 Printer ........................... 7 - 1 7.1.1.2 Option Duplex ........................7 - 3 7.1.1.3 Option Feeder ........................7 - 3 7.1.2 Plug/Jack Location........................

  • Page 779: Plug/Jack Location List

    Chapter 7 Wiring Data 7.1 Plug/Jack Location List 7.1.1 Plug/Jack Location List 7.1.1.1 Printer Coordiates Remarks D-121 Connects PWB ASSY FRONT USB and HARNESS ASSY FRONT USB I-156 Connects PWBA MCU and HARNESS ASSY ESS MG AIO I-156 Connects PWBA MCU and HARNESS ASSY ESS VIDEO MG AIO H-157 Connects PWBA MCU and HARNESS ASSY LVPS MAIN MG AIO H-156...
  • Page 780 Chapter 7 Wiring Data Coordiates Remarks Connects DRIVE ASSY MAIN (Main Motor) and HARNESS ASSY MAIN I-137 MOT MG AIO Connects DRIVE ASSY SUB (Sub Motor) and HARNESS ASSY SUB H-137 MOT MG AIO Connects FEEDER ASSY MG AIO (Feed Solenoid) and HARNESS ASSY D-126 L SIDE MG AIO Connects FEEDER ASSY MG AIO (REGI Sensor) and HARNESS ASSY...

  • Page 781: Option Duplex

    Chapter 7 Wiring Data Coordiates Remarks 2001 G-136 Connects PWBA ESS AIO and HARNESS ASSY ESS MG AIO 2002 G-137 Connects PWBA ESS AIO and HARNESS ASSY ESS VIDEO MG AIO 2103 G-138 Not Connect 2401 F-136 Not Connect 2501 G-137 Not Connect Connects ADC Sensor and HARNESS ASSY CTD SNR2 (TRANSFER...

  • Page 782: Plug/Jack Location

    Chapter 7 Wiring Data 7.1.2 Plug/Jack Location 7.1.2.1 Printer 2811 5041 MiA04001GA 7 - 4...
  • Page 783 Chapter 7 Wiring Data 5301 MiA04002GA 7 - 5...
  • Page 784 Chapter 7 Wiring Data 1001 2401* 1003 1002 2001 2002 1301 2103* 2501* : Not Connect MiA04003GA 7 - 6...
  • Page 785 Chapter 7 Wiring Data 101* 16 27 20 : Not Connect MiA04004GA 7 - 7...

  • Page 786: Option Duplex

    Chapter 7 Wiring Data 7.1.2.2 OPTION Duplex 605* : Not Connect MiS04005K 7 - 8...

  • Page 787: Option Feeder

    Chapter 7 Wiring Data 7.1.2.3 OPTION Feeder 4221 4211 4201 4202 4212 MiA04006KA 7 - 9...

  • Page 788: Wire Nerwork (Undescribed)

    Chapter 7 Wiring Data 7.2 Wire Nerwork (Undescribed) 7 - 10...

  • Page 789: Bsd (Undescribed)

    Chapter 7 Wiring Data 7.3 BSD (Undescribed) 7 - 11...

  • Page 790: Connection Wiring Diagram

    Chapter 7 Wiring Data 7.4 Connection Wiring Diagram 7.4.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Symbol Description Represents an interconnection between parts using wiring harness or wire. Represents an interconnection which differs according to the specifications. Represents an interconnection between parts using a conductive member such as a plate spring.
  • Page 791 Chapter 7 Wiring Data 7.4.2 General Wiring Diagram HARN ASSY PWBA LVPS Fusing Unit SW PWR PL8.2.1 P/J48 FUSING UNIT PL8.2.9 P/J47 P/J171 PL6.1.1 Used in production PWBA MCU J5041 P/J504 process only. PL8.2.13 SWITCH P/J503 P/J17 PL8.1.1 PL5.1.9 P/J29 P/J291 HARN ASSY ROS ASSY...

  • Page 792: Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Data 7.5 Interconnection Wiring Diagram of Parts 7.5.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Symbols Description Denotes a plug. Denotes a jack.
  • Page 793 Chapter 7 Wiring Data Symbols Description Denotes a connection between wires. Denotes DC voltage when the interlock switch in HNB MCU WITH I/L +24VDC CPU turns on. +5VDC Denotes DC voltage. +3.3VDC Denotes signal ground. Denotes analog ground. Denotes the return. 7 - 15...

  • Page 794: Configuration Of The Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Data 7.5.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 11 sections. § 1 to § 11 indicate details of the interconnections of parts. § 1 DC POWER SUPPLY Connections of PWBA LVPS with PWBA MCU. Connections of HARN ASSY SW PWR with PWBA LVPS.

  • Page 795: Scanner Assy (Adf)

    Chapter 7 Wiring Data § 10 SCANNER ASSY (ADF) Connections of PWBA ESS AIO with ADF ASSY. § 11 SCANNER ASSY(IIT) Connections of PWBA ESS AIO with IIT ASSY SUB. Connections of PWBA ESS AIO with PWB ASSY FRONT USB. §...
  • Page 796 Chapter 7 Wiring Data 7.5.2.1 DC POWER SUPPLY PWBA LVPS PWBA MCU PL8.2.12 PL8.3.6 HARN ASSY INTERLOCK PL8.1.1 P/J44 POWER CONTROL I/L +24VDC P/J291 P/J29 SWITCH R/H COVER OPEN PL5.1.9 HARN ASSY SIDE SW PL5.1.27 HARN ASSY LVPS MAIN AIO +5VDC PL9.1.3 P/J501...
  • Page 797 Chapter 7 Wiring Data Signal line name Description LV TYPE Control signal of the LVPS 24V ON FAN LOW FAN STOP Drive control signal of the SIDE FAN ALARM FAN - LVPS overcurrent protection circuit This circuit stops all outputs, if the power supply voltage 24VDC, 5VDC, or 3.3VDC is shorted. - LVPS overvoltage protection circuit This circuit stops all outputs, if the power supply voltage 24VDC, 5VDC, or 3.3VDC exceeds the specified voltage respectively.
  • Page 798 Chapter 7 Wiring Data 7.5.2.2 FEEDER, SSF & REGI PWBA MCU HARN ASSY L SIDE AIO PL8.3.6 PL3.1.18 P/J23 P/J231 I/L +24VDC SOLENOID FEED MSI CST FEED CL ON (L) +24VDC PL3.1.11 +3.3VDC P/J232 PULL UP +3.3VDC REGI SENSOR PL3.2.13 REGI SENSED (L) +3.3VDC +3.3VDC P/J233...
  • Page 799 Chapter 7 Wiring Data Signal line name Description CST FEED CL ON (L) ON/OFF signal of the SOLENOID FEED +24VDC REGI SENSED (L) Paper detect signal of the Regi part by the Sensor Photo (REGI SENSOR) +3.3VDC PAPER EMPTY SENSED Paper detect signal of the SSI by the Sensor Photo (H) +3.3VDC (SSI NO PAPER SENSOR)
  • Page 800 Chapter 7 Wiring Data 7.5.2.3 DRIVE PWBA MCU DRIVE ASSY PH PL8.3.6 PL7.1.4 HARN ASSY KSOL AIO INTERLOCK PL7.1.5 +24VDC P/J24 P/J241 I/L +24VDC COLOR MODE SWITCHING K MODE SOL ON (L) +24VDC SOLENOID HARN ASSY KSNR REGCL AIO +3.3VDC PL9.1.9 P/J26 P/J261...
  • Page 801 Chapter 7 Wiring Data Signal line name Description K MODE SOL ON (L) +24VDC ON/OFF signal of the COLOR MODE SWITCHING SOLENOID K MODE SENSED (L) Color mode detect signal of the DRIVE ASSY PH by the Sensor +3.3VDC Photo (COLOR MODE SWITCHING SENSOR) MAIN MOT ON MAIN MOT ALARM Drive control signal of the DRIVE ASSY MAIN...
  • Page 802 Chapter 7 Wiring Data 7.5.2.4 ROS ROS ASSY PWBA MCU PL4.1.1 PL8.3.6 HARN ASSY ROS RE INTERLOCK PL4.1.22 +24VDC P/J40 P/J411 SCANNER ROS MOT ON LOCK I/L +24VDC ROS MOT ON ROS MOT CLK +24VDC LD ERR PCONT V REF K +5VDC V REF C PWBA SOS...
  • Page 803 Chapter 7 Wiring Data Signal line name Description ROS MOT ON Drive control signal of the ROS MOTOR ROS MOT CLK Reference signal for scan start of LASER V REF K V REF C Emission control signal of the laser diode V REF M V REF Y LD ERR...
  • Page 804 Chapter 7 Wiring Data 7.5.2.5 XEROGRAPHIC PWBA MCU HARN ASSY PHD XPRO PL8.3.6 PL9.1.11 P/J144 P/J42 DATA +3.3VDC PWBA EEPROM CLOCK PL8.3.4 +3.3VDC PHD ASSY PL4.1.21 +3.3VDC P/J422 +3.3VLD EEPROM PHD DATA CLOCK +3.3VDC +3.3VLD to ROS HARN ASSY HUM AIO PL9.1.6 P/J20 P/J201...
  • Page 805 Chapter 7 Wiring Data Signal line name Description CLOCK Control signal of the PWBA EEPROM DATA CLOCK Control signal of the EEPROM PHD DATA Temperature data in the printer by the SENSOR HUM TEMP SNS (Analog value) Humidity data in the printer by the SENSOR HUM HUM SNS (Analog value) ERASE K ON (L) +3.3VDC...
  • Page 806 Chapter 7 Wiring Data 7.5.2.6 HIGH VOLTAGE PWBA MCU PWBA HVPS PL8.3.6 PL4.1.19 HARN ASSY HVPS AIO PL9.1.5 P/J16 P/J161 TR MON +3.0V REF DB-K HV DO HV LD TR-K HV CLK DB-C +3.0V REF TR-C DB-M TR-M MAIN CLK DB-Y TR-Y I/L +24V...
  • Page 807 Chapter 7 Wiring Data Signal line name Description TR MON HV DO HV LD Control signal of the HVPS HV CLK MAIN CLK 7 - 29...
  • Page 808 Chapter 7 Wiring Data 7.5.2.7 DEVELOPER PWBA MCU PL8.3.6 INTERLOCK HARN ASSY TNR MOT +24VDC PL5.1.25 P/J18 P181 J181 Y DISPENSE MOT A DISPENSE MOTOR (Y) PL5.1.3 Y DISPENSE MOT B I/L +24VDC Y DISPENSE MOT XA INTERLOCK +24VDC Y DISPENSE MOT XB P182 J182 M DISPENSE MOT A...
  • Page 809 Chapter 7 Wiring Data Signal line name Description Y DISPENSE MOT A Y DISPENSE MOT B Drive control signal of the DISPENSE MOTOR (Y) Y DISPENSE MOT XA Y DISPENSE MOT XB M DISPENSE MOT A M DISPENSE MOT B Drive control signal of the DISPENSE MOTOR (M) M DISPENSE MOT XA M DISPENSE MOT XB...
  • Page 810 Chapter 7 Wiring Data 7.5.2.8 FUSING UNIT FUSING UNIT PWBA MCU PL6.1.1 PL8.3.6 HARN ASSY FUSING UNIT AIO PL6.1.2 P/J171 P/J17 P/J175 NC SNS P/J176 +3.3VDC P/J172 P/J173 FUSING UNIT EXIT SENSED (L) +3.3VDC PULL UP +3.3VDC EXIT SENSOR PWBA LVPS PL8.2.1 HARN ASSY FUSING UNIT AIO...
  • Page 811 Chapter 7 Wiring Data Signal line name Description Temperature data measured by Temp. Sensor for controlling temperature (analog value) Heat Roll surface temperature data measured by Temp. Sensor for detecting high temperature (analog value) FUSING UNIT EXIT SENSED (L) Paper detect signal of the FUSING UNIT Exit by the Sensor +3.3VDC Photo (EXIT SENSOR) FUSING UNIT ON...
  • Page 812 Chapter 7 Wiring Data 7.5.2.9 CONTROLLER PWBA ESS AIO PWBA MCU HARN ASSY ESS AIO PL8.1.2 PL8.3.6 PL9.1.1 P/J2001 P/J10 +3.3VDC TEST PRINT +3.3VDC +3.3VDC DEEP SLEEP CREADY SREADY VSYNC K VSYNC C VSYNC M VSYNC Y HSYNC HARN ASSY ESS VIDEO AIO P/J2002 PL9.1.2 P/J11...
  • Page 813 Chapter 7 Wiring Data Signal line name Description TEST PRINT Control signal for the TEST PRINT mode Status signal transmitted fro the PWBA MCU to the PWBA ESS Command signal transmitted from the PWBA ESS to the PWBA MCU CREADY Signal for indicating weather or not the printer is ready for SREADY receiving command signal...
  • Page 814 Chapter 7 Wiring Data 7.5.2.10 SCANNER ASSY (ADF) ADF ASSY PWBA ESS AIO PL10.1.3 PL8.1.2 HARN ASSY ADF CONNECTOR PL10.1.2 PWBA +24VDC P/J1003 JADF1 ADF MOTOR JDFM1 +24V DC SOL_OUT xSCAN_A_ADF SCAN_A_ADF SCAN_B_ADF +3.3VDC JCV1 +5VDC xSCAN_B_ADF +5V DC COVER S_ENTRY_N SENSOR S_FEED_N...
  • Page 815 Chapter 7 Wiring Data Signal line name Description xSCAN_A_ADF SCAN_A_ADF Drive control signal of the ADF MOTOR SCAN_B_ADF xSCAN_B_ADF S_ENTRY_N Document detect signal of the ADF by the Sensor Photo S_FEED_N Document detect signal of the ADF by the Sensor Photo S_COVER_N Cover open or close signal of the ADF by the Sensor Photo 7 - 37...
  • Page 816 Chapter 7 Wiring Data 7.5.2.11 SCANNER ASSY (IIT) IIT ASSY SUB PWBA ESS AIO PL10.1.11 PL8.1.2 LAMP PWBA CCD INVERTER P/J1001 CON2 +24V DC LED_ON A-SG CCD_12V CON1 AFE3.3V HOME SENS DRIVER_5V xAFE RST SH_R AFESDIO AFESCLK xAFE_SEN RXIN0- RXIN0+ RXIN1- RXIN1+ RXIN2-...
  • Page 817 Chapter 7 Wiring Data Signal line name Description HOME SENS Home Sensor Signal xAFE RST SH_R AFESDIO Control signal of the PWBA CCD AFESCLK xAFE_SEN RXIN0- Image data of the document by the CCD RXIN0+ RXIN1- Image data of the document by the CCD RXIN1+ RXIN2- Image data of the document by the CCD...
  • Page 818 Chapter 7 Wiring Data 7.5.2.12 250 FEEDER PWBA FEED H PWBA MCU PL12.2.1 PL8.3.6 HARN ASSY TRAY HARN ASSY OPTION AIO PL12.3.23 PL3.1.20 INTERLOCK INTERLOCK P/J419 P/J273 P/J27 +24VDC +24VDC I/L +24VDC I/L +24VDC +3.3VDC +3.3VDC +3.3VDC TRY SNS HARN ASSY TRAY COMP INTERLOCK PL12.2.20 +24VDC...
  • Page 819 Chapter 7 Wiring Data Signal line name Description TRY SNS Control signal of the PWBA FEEDER TURN CL ON (L) +24VDC ON/OFF signal of the TURN CLUTCH FEED CL ON (L) +24VDC ON/OFF signal of the FEED CLUTCH PAPER EMPTY SENSED (L) Paper detect signal of the Feeder by the Sensor Photo +3.3VDC (NO PAPER SENSOR)
  • Page 820 Chapter 7 Wiring Data 7.5.2.13 DUPLEX PWBA MCU PWBA DUP PL8.3.6 HARNESS ASSY DUP HARN ASSY DUP RELAY HARN ASSY OPTION PL11.1.16 PL11.1.14 PL1.2.13 PL3.1.20 P/J601 P/J272 P/J271 P/J27 +3.3VDC +3.3VDC DUP-HOT +3.3VDC INTERLOCK INTERLOCK +24VDC +24VDC I/L +24VDC I/L +24VDC DRIVE ASSY EXIT PL11.2.2...
  • Page 821 Chapter 7 Wiring Data Signal line name Description DUP-HOT Control signal of the PWBA DUP DUP UP_A DUP UP_XA Drive control signal of the DUP MOTOR UP DUP UP_B DUP UP_XB DUP DOWN_A DUP DOWN_XA Drive control signal of the DUP MOTOR DOWN DUP DOWN_B DUP DOWN_XB DUP CL ON (L) +24VDC...
  • Page 822 Chapter 7 Wiring Data Blank Page 7 - 44...
  • Page 823 Chapter 9 Installation and Removal...
  • Page 825 Chapter 9 Installation and Removal Chapter 9 Installation and Removal CONTENTS 9.1 Installation of Printer....................9 - 1 9.1.1 Check the Contents ........................9 - 1 9.1.2 Remove the packaging tapes and protective sheet ............... 9 - 2 9.1.3 Install the toner Cartridges......................9 - 3 9.1.4 Install optional accessories ......................

  • Page 827: Installation Of Printer

    Chapter 9 Installation and Removal 9.1 Installation of Printer 9.1.1 Check the Contents - Prepare a USB cable (2 m recommended) or a network cable and paper. NOTE - The printer does not support inkjet paper. - Printer Safety Guide PostScript Driver Library CD PS Driver Contract Driver CD Kit...

  • Page 828: Remove The Packaging Tapes And Protective Sheet

    Chapter 9 Installation and Removal 9.1.2 Remove the packaging tapes and protective sheet Remove the packaging tapes in three locations. Do not remove the yellow ribbons in this step. NOTE Open the ADF and remove the tapes in two locations. Pull the tape to remove the protective sheet.

  • Page 829: Install The Toner Cartridges

    Chapter 9 Installation and Removal 9.1.3 Install the toner Cartridges Open the Side Cover. Pull out the ribbons. 8 ribbons Close the Side Cover. Next step: "9.1.4 Install optional accessories". 9 – 3...

  • Page 830: Install Optional Accessories

    Chapter 9 Installation and Removal 9.1.4 Install optional accessories Refer to the installation guide provided with your accessory. Next step: "9.1.5 Install the power cord". 9.1.5 Install the power cord Connect the Power Cord Next step: "9.1.6 Load paper in the tray". 9 –...

  • Page 831: Load Paper In The Tray

    Chapter 9 Installation and Removal 9.1.6 Load paper in the tray When setting up the printer, load A4 size paper or larger. NOTE Pull the tray out of the printer. Adjust the paper guides, and align the width guides against the edges of the paper. After confirming that the guides are securely adjusted, insert the tray into the printer.

  • Page 832: Set The Ip Address

    Chapter 9 Installation and Removal 9.1.7 Set the IP Address This step explains how to set an IPv4 address on the operator panel. For information on how to set an IPv6 address, refer to the User Guide included on the Driver CD Kit. The IP address and gateway address used here are examples.

  • Page 833: Other Network Settings

    Chapter 9 Installation and Removal 9.1.8 Other Network Settings For information on other network settings, refer to the CD-ROM Documentation (HTML) included on the Driver CD Kit: Driver CD Kit top menu > [Documentation] tab > [CD-ROM Documentation (HTML)] Next step: "9.1.10 Install Print Drivers". 9 –...

  • Page 834: Connect A Usb Or Network Cable

    Chapter 9 Installation and Removal 9.1.9 Connect a USB or Network Cable USB connection Do not select anything in New Hardware Found Wizard that appears when the NOTE printer and your computer are connected via a USB cable. Network connection Next step: "9.1.10 Install Print Drivers".

  • Page 835: Install Print Drivers

    2. Select the [Documentation] tab. 3. Select [CD-ROM Documentation (HTML)]. 4. Select [DocuPrint CM305 df] > [Driver Installation] > [Installing a Printer Connected via the USB port], and follow the instructions. For information on how to install PostScript driver on a Macintosh computer, see NOTE the PostScript User Guide.

  • Page 836: Removal (Undescribed)

    Chapter 9 Installation and Removal 9.2 Removal (Undescribed) 9 – 10...
  • Page 837 Chapter 10 Machine Overview...
  • Page 839 Chapter 10 Machine Overview Chapter 10 Machine Overview CONTENTS 10.1 Telephone System....................10 - 1 10.1.1 Converting and Sending Voice in the Form of Electrical Signals..........10 - 1 10.1.2 Analog and Digital Signals ......................10 - 3 10.2 Telephone Call Connection Mechanism..............10 - 6 10.2.1 Analog Telephone Network......................

  • Page 841: Telephone System

    Chapter 10 Machine Overview 10.1 Telephone System 10.1.1 Converting and Sending Voice in the Form of Electrical Signals The human voice is a sound wave; in other words, air vibrations. Conversation between two people results when such vibrations travel through the air and reach each other's ears. A string telephone transmits the air vibrations generated between two people along a string stretched tight, thus allowing conversation over a distance.
  • Page 842 Chapter 10 Machine Overview String telephone Hello Hello Vibration Telephone Hello Hello Electrical current Diaphragm Diaphragm Microphone Speaker Electromagnetic induction Magnet (N polarity) Magnet (S polarity) a. The coil in the magnetic field is vibrated. The magnetic field around the coil is altered. b.

  • Page 843: Analog And Digital Signals

    Chapter 10 Machine Overview 10.1.2 Analog and Digital Signals An electrical signal generated by the telephone's microphone is an analog signal. The waveform of this analog signal fluctuates responsive to the voice volume. When the voice is loud, the amplitude (voltage) increases;...
  • Page 844 Chapter 10 Machine Overview Analog signal Voltage Time The signal is converted to 1 or 0 depending on whether it is higher or lower than a threshold value. In other words, the waveform is quantified. Voltage Higher = 1 Threshold value Lower = 0 0 1 1 0 1 0 0 0 Time...
  • Page 845 Chapter 10 Machine Overview The difference between analog and digital signals can be easily understood by NOTE comparing analog measuring instruments, such as clocks and scales with their needles and gradations to digital gauges that display results as a value. An analog instrument with a continuously moving needle, can, at least in theory, be read beyond the decimal point to infinitely small divisions (12.47253...

  • Page 846: Telephone Call Connection Mechanism

    Chapter 10 Machine Overview 10.2 Telephone Call Connection Mechanism 10.2.1 Analog Telephone Network To make a telephone call, the calling party and called party each must have a telephone set (telephone). These telephones must be connected by a transmission route. The transmission route includes switches located in central offices.

  • Page 847: Telephone Call Connection Mechanism

    Chapter 10 Machine Overview 10.2.2 Telephone Call Connection Mechanism When the handset is lifted, the hook switch is activated and a transmission signal (400Hz/48VDC), called a dial tone (DT), is sent from the local switch. The dial tone is audible at the handset speaker, indicating that the calling party can start dialing.
  • Page 848 Chapter 10 Machine Overview Pulse Dialing & Tone Dialing Pulse dialing "3, 5, .." 5 ..Switch Tone dialing "3, 5, 2, .." 2 ..Switch DTMF matrix 697Hz 770Hz frequency 852Hz 941Hz 1209Hz 1336Hz 1447Hz High frequency Gnb06025KA The switch connects lines according to the transmitted number.
  • Page 849 Chapter 10 Machine Overview When the called party's handset is lifted, activating the hook switch, the local switch on the called party side receives a response signal and stops sending tones to the calling and called parties. This is when a communications path is established between the both parties. Connecting Out-of-Town Calls a.
  • Page 850 Chapter 10 Machine Overview 10.3 Terminology Line Types • PSTN (Public Switched Telephone Network): Analog telephone network. • If there is no switch on site, set the line type to PSTN. • PBX (Private Branch Exchange): On-site switch that connects multiple analog telephones to a single line to establish an in-house phone system.

  • Page 851: Fax System (Overview)

    Chapter 10 Machine Overview 10.4 FAX System (Overview) A FAX (abbreviation of facsimile) is a device that sends and receives image data using either an analog or a digital telephone line. The following describes the analog line system (For G3, see 10.6 FAX Standards).
  • Page 852 Chapter 10 Machine Overview Blank Page 10 – 12...

  • Page 853: Unit Mechanisms

    Chapter 10 Machine Overview 10.5 Unit Mechanisms Scanner The scanner consists of a lamp (fluorescent lamp, etc.) that illuminates the original document with uniform light and charged coupled device (CCD) that reads the light reflected from the image. A CCD is a light-receiving element that produces an electrical signal in response to light. In the case of a FAX, a number of CCDs (e.g.
  • Page 854 Chapter 10 Machine Overview FAX System (Detail) Scanner Black becomes 0, Original Original white 1 creating ... Scanning 1 1 1 1 1 1 1 0 0 0 0 1 1 0 1 1 1 1 Lamp Digital signal Control circuit Image Digital data Modem...
  • Page 855 Chapter 10 Machine Overview After the telephone number is entered, the NCU automatically performs steps 1 NOTE and 2 of the line connection procedure described in 10.2.2 Telephone Call Connection Mechanism. If on the receiving end, step 6 is automatically performed to answer. The following is the line connection procedure between two FAXes based on the steps 1 to 5 of 10.2.2 Telephone Call Connection Mechanism.

  • Page 856: Fax Standards (Itu-T Recommendations)

    Chapter 10 Machine Overview 10.6 FAX Standards (ITU-T Recommendations) International FAX standards (ITU-T recommendations) include G1 to G4. G1 to G3 use analog telephone networks. G4 uses a digital telephone network (ISDN). G3 is the standard currently in greatest use. FAXes conforming to Super G3, a recently added standard, are equipped with a fast 33.6kps modem and reduce transmission times to about half those of G3 FAXes.

  • Page 857: Fault Isolation Procedure For Fax

    Chapter 10 Machine Overview 10.7 Fault Isolation Procedure for FAX Because a FAX is composed of multiple blocks, pinpointing a fault is problematic. This section describes a simple fault isolation procedure that is based on the contents of 10.4. FAX System (Overview).

  • Page 858: Receive Fault

    Chapter 10 Machine Overview 10.7.3 Receive Fault Problem with printing quality, such as corrupt image, lines in image, top/bottom cut off. a)If copy function is normal Cause:Degraded telephone line connection caused by noise, etc.; or a fault in sending FAX's scanner.

  • Page 859: Other Problems

    Chapter 10 Machine Overview 10.8 Other Problems Branch Connection (Parallel Connection) During FAX reception, if the handset of another telephone on a branch connection is lifted, the received image may be corrupted or a transmission error may occur. Branch connection may also interfere with caller identification, call waiting, the receiving operation of connected telephones.

  • Page 860: Functions Of Scanner Assy

    Chapter 10 Machine Overview 10.9 Functions of SCANNER ASSY 10.9.1 Document Scanning The Carriage Assy consists of components such as the CCD image sensor for inputting image, the exposure lamp for illuminating the original document, and the lens for projecting the original image to the CCD Image Sensor by reducing the image to fit the sensor size.
  • Page 861 Chapter 10 Machine Overview 10.9.2 Document Scanning at Platen (IIT) By the torque from the Carriage Motor, the Carriage Assy in the IIT moves at the shifting speed corresponding to the set magnification to illuminate the document by the exposure lamp and to capture the reflected light by the CCD Image Sensor through the multiple mirrors and the lens.

  • Page 862: Document Scanning At Auto Document Feeder (Adf)

    Chapter 10 Machine Overview 10.9.3 Document Scanning at Auto Document Feeder (ADF) By the torque from the ADF Motor, the document is fed through the Scanner Home (CVT: Constant Velocity Transport) Position at the feeding speed corresponding to the set magnification. While passing through this position, the document is illuminated by the exposure lamp in the Carriage Assy, and the reflected light is captured by the CCD Image Sensor through the multiple mirrors and the lens.

  • Page 863: Paper Path

    Chapter 10 Machine Overview 10.10 Paper Path Refer to "DocuPrint CM 305 df" for Paper Path of Printer. 10.10.1 Paper Path of ADF When the sheet feeding from the Document Feeder Tray of the ADF starts, the Nudger Roll and the Feed Roll that rotate driven by the torque from the ADF Motor.

  • Page 864: Functions Of Major Functional Components

    10.11 Functions of Major Functional Components The sections below describe the functions of main components of the scanner. Refer to "DocuPrint CM305 df" for the function of Major Functional Component of Printer. 10.11.1 Image Input Terminal (IIT) 10.11.2 Auto Document Feeder (ADF) 10.11.1 Image Input Terminal (IIT)

  • Page 865: Auto Document Feeder (Adf)

    Chapter 10 Machine Overview 10.11.2 Auto Document Feeder (ADF) - Document Sensor A sensor that detects the presence or absence of a document on the ADF Document Tray. - Cover Open Sensor A switch that detects whether or not the ADF Top Cover is open. - Feed Sensor The Feed Sensor is installed immediately downstream from the Feed Roll to detect completion of document feed.
  • Page 866 Chapter 10 Machine Overview - Document Stopper The Document Stopper is to properly adjust the lead edge of documents when they are set on the ADF. When the Roll Assy Feed is in its home position, the Document Stopper is kept from moving by a stopper located in the side of the Roll Assy Feed.
  • Page 867 Chapter 10 Machine Overview - Pinch Roll Assy The Pinch Roll Assy is normally pressed against the direction of the Takeaway Roll by the spring pressure. Documents are fed through between the Pinch Rolls and the Takeaway Roll to the CVT Window by the rotation of the Takeaway Roll.

  • Page 868: Electrical

    Chapter 10 Machine Overview 10.11.3 Electrical 10.11.3.1 Electrical - FAN (PL8.2.8) Dissipates heat out of the printer to prevent the printer from overheating. - SWITCH (HARN ASSY INLET AIO: PL8.3.7) The SWITCH turns ON/OFF the AC power supply of the printer. - Low Voltage Power Supply (PWBA LVPS: PL8.2.12) The LVPS is provided in two types, 120V and 240V.
  • Page 869 Chapter 10 Machine Overview - INTERLOCK SWITCH (HARN ASSY INTERLOCK AIO: PL8.1.1) INTERLOCK SWITCH is a switch that cuts the +24VDC power supply to the HVPS or Motor, etc. upon the opening of the Front Cover. - WIRELESS PRINTER ADAPTER (WIRELESS ADAPTER: PL8.1.11) An adapter for enabling the network connectivity of the printer by wireless.
  • Page 870 Chapter 10 Machine Overview PWB ASSY FRONT USB OPERATOR PANEL INTERLOCK SWITCH SIDE COVER SWITCH SWITCH MEMORY CARD Electronic Sub System WIRELESS ADAPTER PWBA FAX MiA06009GA 10 – 30...
  • Page 871 Chapter 10 Machine Overview Machine ControlL Unit PWBA EEPROM High Voltage Power Supply HUMIDITY SENSOR Low Voltage Power Supply MiA06010GA 10 – 31...

  • Page 872: Data Flow

    The image data from the document set on the IIT or ADF goes through the following components before it is printed at the Engine section. Refer to "DocuPrint CM305 df" for Data Flow of Printer. ocument CC Image Sensor (Scanner Assy)

  • Page 873: Control

    Chapter 10 Machine Overview 10.12 Control Refer to "DocuPrint CM305 df" for Control of Printer. 10.12.1 Document Scanning Steps A CCD Image Sensor is used to read image data from the document. To ensure stabilized image reading, the CCD Image Sensor output is adjusted. Adjustment includes Automatic Gain Control (AGC) and Automatic Offset Control (AOC).

  • Page 874: Ccd Image Sensor Overview

    Chapter 10 Machine Overview 10.12.2 CCD Image Sensor Overview The CCD Image Sensor is a four-color image sensor with three lines for the respective colors R (red), G (green), B (blue), and one line for B/W (black and white). 10 – 34...

  • Page 875: System Configuration

    Chapter 10 Machine Overview 10.12.3 System Configuration The PWBA ESS AIO controls the FAX, Scanner, and ADF. FAX and copy operations are performed according to data entered at the operation panel. The following figure shows the system configuration. Drive Signal PWBA ESS A O Sensor / Motor Sensor Signal...

  • Page 876: Drive Transmission Route Of Adf Motor

    Chapter 10 Machine Overview 10.13 Drive Transmission Route of ADF Motor Refer to "DocuPrint CM305 df" for Drive Transmission Route of Printer. 10.13.1 ADF Motor Rotation power of the ADF Motor is transmitted through the route below. [ DF P PER FEED DRIVE ]...
  • Page 877 Chapter 10 Machine Overview ADF PAPER FEED DRIVE ] Name of moving parts ] ROLL ASSY FEED Feed Roll ] Spring Clutch Nudger Roll ] GEAR 51T GEAR 20/39T ADF Motor GEAR MIDDLE 32T GEAR PICKUP 32T GEAR 41T Exit Roll ] GEAR DRIVE 39/55T GEAR DRIVE 40/56T...
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