JUMO mTRON T Operating Manual
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JUMO mTRON T Operating Manual

JUMO mTRON T Operating Manual

Measuring, control, and automation system central processing unit
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Download this manual See also: Operating Manual, Instruction and Installation Manual
JUMO mTRON T
Measuring, Control, and Automation System
Central Processing Unit
Operating Manual
70500100T90Z001K000
V2.00/EN/00575582

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  • Page 1 JUMO mTRON T Measuring, Control, and Automation System Central Processing Unit Operating Manual 70500100T90Z001K000 V2.00/EN/00575582...

  • Page 3: Table Of Contents

    Contents Introduction ............7 Available technical documentation .
  • Page 4 Contents 4.3.4 Terminating resistors ............31 Functional check .
  • Page 5 Contents 6.11.10Process screen ............. 108 Parameterization .
  • Page 6 Contents 12.1.1 Interfaces ..............163 12.1.2 Electrical data .

  • Page 7: Introduction

    1 Introduction Available technical documentation The documents specified below are available for the measuring, control, and automation sys- tem (previous document number in parentheses). 1.1.1 General information Product Type of documentation Printed PDF file Measuring, Data sheet 70500000T10... control, and System manual 70500000T90...

  • Page 8: Input/Output Modules

    1 Introduction 1.1.3 Input/output modules Product Type of documentation Printed PDF file Multichannel Data sheet 70501000T10... controller module Operating manual 70501000T90... (B 705010.0) Installation instructions 70501000T94... (B 705010.4) Relay module Data sheet 70501500T10... 4-channel Operating manual 70501500T90... (B 705015.0) Installation instructions 70501500T94...

  • Page 9: Operating, Visualization, Recording

    1 Introduction 1.1.5 Operating, visualization, recording Product Type of documentation Printed PDF file Multifunction Data sheet 70506000T10... panel 840 Operating manual 70506000T90... (B 705060.0) Modbus interface description 70506000T92... (B 705060.2.0) Installation instructions 70506000T94... (B 705060.4) Operating panels Data sheet 70506500T10... 1.1.6 Power supply units Product...

  • Page 10: Safety Information

    1 Introduction Safety information 1.2.1 Warning symbols DANGER! This symbol indicates that personal injury caused by electrical shock may occur if the re- spective precautionary measures are not carried out. WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out.

  • Page 11: Intended Use

    1 Introduction 1.2.3 Intended use The modules described are intended for measuring, control, and automation tasks in an indus- trial environment, as described in the technical data. Other uses or uses beyond those defined are not viewed as intended uses. The modules are built according to the relevant standards and directives as well as the appli- cable safety regulations.

  • Page 12: Acceptance Of Goods, Storage, And Transport

    1 Introduction Acceptance of goods, storage, and transport 1.3.1 Checking the delivery • Ensure that the packaging and contents are not damaged • Check that the delivery is complete using the delivery papers and the order details • Inform the supplier immediately if there is any damage •...

  • Page 13: Disposal

    1 Introduction CAUTION! Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided. 1.3.4 Disposal Disposing of the device DISPOSAL! Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser- vice life as they consist of materials that can be recycled by specialist recycling plants.

  • Page 14: Identifying The Device Version

    1 Introduction Identifying the device version 1.4.1 Nameplate Position The nameplate (A) is affixed to the module case. Contents It contains important information. This includes: Description Designation on the name- Example plate Device type Type 705001/08-51-54-36/000 Part no. 00XXXXXX Fabrication number F-Nr 0070033801211010006 Voltage supply...

  • Page 15: Order Details

    1 Introduction Fabrication no. (F-Nr) Among other things, the fabrication number contains the date of production (year/week). Example: F-Nr = 0070033801211010006 The figures concerned are in positions 12, 13, 14, and 15 (from the left). The device was therefore produced in the 1st calendar week of 2011. 1.4.2 Order details Basic type...

  • Page 16: Delivery Package

    1 cover for system bus 2 screw-on end clamps for DIN rail 1 Installation Instructions Setup program with program editor JUMO mTRON T (30-day trial version, on MiniDVD) Content of the Mini-DVD: • Setup program with program editor JUMO mTRON T (30-day trial version) •...

  • Page 17: General Accessories

    USB cable A-plug mini-B-plug 3 m 00506252 Content of the Mini-DVD: • Setup program with program editor JUMO mTRON T in case of part no. 00569494 • Program editor JUMO mTRON T in case of part no. 00622333 • CODESYS programming software (free version) •...
  • Page 18 1 Introduction...

  • Page 19: Description

    2 Description Brief description The central processing unit is the heart of the system. It contains the process image of the ap- plication and manages the configuration and parameter data of the complete system. For individual control tasks nine program generators and extensive limit value monitoring func- tions are available.
  • Page 20 2 Description...

  • Page 21: Installation

    3 Installation General information on installation/dismounting DANGER! With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. Prior to the installation/dismounting of these modules or the removal of the module insert, the load circuits are to be disconnected from the voltage and the terminal strips are to be re- moved from the module.

  • Page 22: Installation/Dismounting On Din Rail

    3 Installation Minimum distances Installation/dismounting on DIN rail All modules in the system are intended for installation on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm). The following must always be installed on the left, at the start of the DIN rail: •...

  • Page 23: Base Units

    3 Installation 3.2.1 Base units Installation of a base unit, using the example of a central processing unit 705001 (A2) (A1) Installing the end brackets (B3) (B4) Procedure: Step Activity Mount the central processing unit (A) on the DIN rail from below and press upward (A1). Pivot the central processing unit (A) toward the rear until it snaps into place (A2).
  • Page 24 3 Installation Dismounting a base unit, using the example of a central processing unit 705001 (C) (D) (D2) (B4) (B4) (C3) Removing the central processing unit from the DIN rail (A6) (E1) (A5) Procedure: Step Activity Remove the connection cables if required (Setup, LAN, Bus Out). If required, use a screwdriver to release the wired terminal (E) of the central processing unit (A) and pull off toward the front (E1).
  • Page 25 3 Installation Step Activity Move the cover (C) to the right (C3) until the side contacts of the neighboring module are exposed. Then release the cover at the bottom using a screwdriver, press upward, and remove from the DIN rail. Note: The cover does not need to be removed from the DIN rail if there is sufficient space to the side to move it at least 10 mm to the right.

  • Page 26: Dimensions

    3 Installation Dimensions 17.4 58.7 67.1...

  • Page 27: Electrical Connection

    4 Electrical connection Installation notes NOTE! These installation notes apply for the entire measuring, control, and automation system and, on some occasions, are only applicable for a specific module. The respective connection diagram shows the context. Requirements for the personnel •...

  • Page 28: Electrical Isolation

    4 Electrical connection References to other information • The electromagnetic compatibility meets the standards and regulations cited in the techni- cal data. • The USB device interface and voltage supply in the central processing unit 705001 are not electrically isolated. In general, please observe the specifications regarding electrical isola- tion.

  • Page 29: Connection Diagram

    4 Electrical connection Connection diagram CAUTION! At maximum load, the temperature at the "+24 V" and "GND" terminals (Voltage supply In) may exceed 60 °C. As a result the insulation of the cable may be damaged. The cable must be heat resistant up to at least 80 °C. 4.3.1 Display, operating, and connection elements This overview shows the position of the display, operating, and connection elements.

  • Page 30: Interfaces

    4 Electrical connection 4.3.2 Interfaces Connection Designa- Num- Connection element tion USB device Setup System bus Out Bus Out 1 TX+ Transmit data + 2 TX- Transmit data - 3 RX+ Receive data + 6 RX- Receive data - Ethernet 1 TX+ Transmit data + 2 TX-...

  • Page 31: Terminating Resistors

    4 Electrical connection 4.3.4 Terminating resistors The internal terminating resistors for the Com1 and Com2 interfaces are only relevant for RS422/485. The terminating resistors are deactivated by default. To activate them, DIP switches 1 to 4 for the relevant interface must be pushed upward using a suitable tool such as a ballpoint pen (ON position).

  • Page 32: Functional Check

    4 Electrical connection Functional check Once the electrical connection is complete, the following points must be checked: 1) Voltage supply 2) LED function 3) Errors during initialization Voltage supply Then "Power" LED (green) is lit The central processing unit is supplied with volt- age.
  • Page 33 4 Electrical connection Errors during initialization Then After the LED test, There is an internal error and the central process- the "Status" LED lights up in red and ing unit must be replaced. the "BusError" LED does not light up After the LED test, The internal buffer battery is dead and must be the "Status"...
  • Page 34 4 Electrical connection...

  • Page 35: Operation

    5 Operation Display, operating, and connection elements This overview shows the position of the display, operating, and connection elements. Com1 (12) Power Status Bus Error (11) Com1 Com2 Setup Stop Reset (10) Bus Out Com2 (1) Status displays (LED) (2) Voltage supply In, DC 24 V (3) Voltage supply Out, DC 24 V (4) USB device interface (Setup) (5) Switch/button for Run, Stop, or Reset...

  • Page 36: System States

    5 Operation System states The following characteristics indicate the various system states: "Run" system state • To achieve this state, use the system switch (Run) or the setup program; if there is an error in a mandatory module, the system does not enter the "Run" state. Requirement: the system must not be in the "Init"...

  • Page 37: System Switch

    5 Operation System switch The central processing unit switch (Run/Stop/Reset) allows the various system states to be set. However, the system state does not just depend on the switch position; it also depends on in- ternal errors, which may prevent changeover to another state. For example, an error may result in a system start being blocked, even though the switch is set to "Run".
  • Page 38 5 Operation "Warm" reset: The "warm" reset is initialized by holding the switch in the "Reset" position between 2 s and 10 s. t > 2 s t > 3 s Stop Reset t > 3 s 2 s < t < 10 s The PLC performs a warm start, which means that the retain area is retained (see CoDeSys documentation on warm start of PLC).
  • Page 39 5 Operation "Origin" reset: The "origin" reset is initialized by holding the switch in the "Reset" position between 2 s and 10 s, briefly releasing it (between 0.25 s and 3 s), and then holding it in the "Reset" position again between 2 s and 10 s.

  • Page 40: Led Displays

    5 Operation LED displays "Power" LED If the central processing unit is being supplied with voltage, the LED is lit permanently in green. "Status" LED This LED indicates the system state and – in combination with the "BusError" LED – errors in the system.

  • Page 41: Display Modes

    5 Operation 5.4.1 Display modes The following table lists all the states that the "Status" (red/green) and "BusError" (red) LEDs can display. Display mode Description Green sym- Red symbol LED state not relevant LED off LED on (permanently lit) Flickering LED flickers (50 ms on, 50 ms off) Single flickering LED flashes briefly (50 ms on, 200 ms off)

  • Page 42: System States And Errors

    5 Operation 5.4.2 System states and errors The following table lists all the system states and errors that are indicated by the "Status" and "BusError" LEDs. In most cases, further diagnostics must be performed with the setup pro- gram. Category "Status"...
  • Page 43 5 Operation Category "Status" "BusError" Meaning Diagnos- Recommended action tics with Start error Incompatible module on Setup pro- Use the setup program system bus gram or to determine which module is incompatible; No firmware present in browser replace module, or load, module replace, or remove Incorrect (incompatible)
  • Page 44 5 Operation Category "Status" "BusError" Meaning Diagnos- Recommended action tics with Operation System in "Stop" (SAFEOP) state – no error Operation Error in a mandatory mod- LED/setup Check that all manda- program, tory modules are pres- ent and correctly browser, or connected;...

  • Page 45: Operation On The Multifunction Panel

    5 Operation Operation on the multifunction panel The basic steps for operation and visualization are described in the operating manual of the multifunction panel (B 705060.0). This operating manual describes how to operate the program generator. Multifunction panel – "Controller" button (1) "Controller"...

  • Page 46: Program Generator

    5 Operation 5.5.1 Program generator Program generator operation (option) covers the following settings and functions: • Selecting a program • Specifying the program section and delay time for program start • Starting and stopping the program • Changing the program temporarily •...
  • Page 47 5 Operation Generator screen – Start/Stop screen for the selected program generator (basic status) (1) Program name (2) Program generator is in basic status (pro- gram is not running) (3) "Start" button; opens the Start/Stop screen (4) Changeover to manual mode (5) Change the setpoint values (incl.
  • Page 48 5 Operation Generator screen – Start/Stop screen after "Start" button has been pushed (1) Program start (2) Apply entries without program start (return to basic status) Starts the selected program. (3) Cancel dialog without applying the entries (4) Program selection (return to basic status) All programs that were assigned to the rele- vant program generator in the program edi-...
  • Page 49 5 Operation Generator screen – program running (11) (10) (1) Program name and number of current pro- (2) Current setpoint value of program genera- gram section in channel 1; tor (here: setpoint value 1 of channel 1) number of cycles (program repetitions; as of system version 03) (3) Switch position of operating contacts (4) Remaining running time of program...
  • Page 50 5 Operation Generator screen – program paused (1) "Program paused" display (2) Continue program Generator screen – Start/Stop image of selected program generator in manual mode (1) Time display (not relevant in manual mode) (2) Changeover to basic status (3) Change the setpoint values (incl. tolerance (4) Time display (not relevant in manual mode) band) and operating contacts for manual mode...
  • Page 51 5 Operation Generator screen – program channel selection in manual mode This screen appears when the button (3) for changing the setpoint values and operating con- tacts is pushed. Generator screen – setting the setpoint values and operating contacts in manual mode (1) Setpoint value 1 to 4 in selected program (2) Upper limit of the tolerance band (for set- channel 1...
  • Page 52 5 Operation Generator screen – information about the selected program generator (1) Setpoint values (2) Operating contacts (3) Tolerance band signal of setpoint value 1 (4) Runtimes (5) Switch to next program channel (if avail- (6) Current program section able) 16 operating contacts can be defined in each of the three program channels (maximum three program channels).

  • Page 53: Configuration

    6 Configuration NOTE! The parameters described in this section can be configured either with the setup program, or on the multifunction panel (exception: setup info in the device data). Selectors The selectors contain all analog and digital signals that are available for configuration in the central processing unit.
  • Page 54 6 Configuration Category Signal Description Multichannel controller module Controller C01ActualValue to Actual value of controller channel 1 to 4 C04ActualValue C01Setpoint to C04Setpoint Setpoint value of controller channel 1 to 4 C01OutpLevelMon to Output level (display value) of controller C04OutpLevelMon module 1 to 4 Analog inputs AI01 to AI04...

  • Page 55: Digital Selector

    6 Configuration Category Signal Description Thyristor power controller, type 70906x Measured values Individual analog signals of the Measured values of the power controller in sin- master power controller: See operating gle-phase operation or of the master in case of manual 70500153T90... (or fol- three-phase economy circuit or three-phase lowing table) circuit...
  • Page 56 6 Configuration Category Signal Description Program Operating contact 1 to 16 Operating contact 1 to 16 of program channels generator 1 to (in the three program channels, operating con- Program tacts with the same name are linked with OR) generator 9 Mode: Basic status Status: Program is not running (basic status) Mode: Automatic...
  • Page 57 6 Configuration Category Signal Description Alarms/ CAlarm/Fault System collective alarm or system fault (cen- Faults tral processing unit and modules) CAlarm/Fault ackn. System collective alarm or system fault with acknowledgement Signal remains active until acknowledgement. CAlarm device System collective alarm (central processing unit and modules) CAlarm ackn.
  • Page 58 6 Configuration Category Signal Description Multichannel controller module Controller C01ManualMode to Manual mode active for controller channel C04ManualMode 1 to 4 C01TuneActive to C04TuneActive Self-optimization active for controller module 1 to 4 C01Output1 to C04Output1 Switch position of first controller output of con- troller channel 1 to 4 C01Output2 to C04Output2 Switch position of second controller output of...
  • Page 59 6 Configuration Category Signal Description Analog input module 4-channel Analog inputs AI01Alarm1 to AI04Alarm1 Alarm signal 1 of analog input 1 to 4 AI01Alarm2 to AI04Alarm2 Alarm signal 2 of analog input 1 to 4 Digital inputs DI01 Signal of digital input Alarm CollectiveAlarm Module collective alarm...
  • Page 60 6 Configuration Category Signal Description Thyristor power controller, type 70906x Device status Individual digital signals of the Device status signals power controller: See operating manual 70500153T90... (or fol- Faults master Faults of the power controller in single-phase lowing table) operation or of the master in case of three- phase economy circuit or three-phase circuit Faults slave/ Faults of the slave in case of three-phase...

  • Page 61: Device Data

    6 Configuration Device data Setup dialog Parameters Parameter Selection/settings Description Device name The device name (max. 20 characters) is used in the setup program, Web server, and the PCC and PCA3000 PC programs. Use or edit name from list. (Example) Time synch.

  • Page 62: Setup Info

    6 Configuration 6.2.1 Setup info NOTE! The text for the setup info can only be entered with the setup program. Setup dialog Parameters Parameter Selection/settings Description Setup info Enter text. The text is used to describe the system within the setup program. It is saved in the system when the configuration is transferred.

  • Page 63: Variables

    6 Configuration Variables Variables are transferred using the serial interfaces (Com1, Com2; Modbus RTU) or LAN inter- face (Ethernet; Modbus/TCP). During this process, the central processing unit can serve as a Modbus master or Modbus slave.  Chapter 6.7 "Serial interface", page 81 ...
  • Page 64 6 Configuration Alarm To open this window, use the "Alarm" button: Parameters Parameter Selection/settings Description Alarm type 1, 2 Inactive Monitoring is not active Min. alarm Alarm is issued if the limit value is not met. Max. alarm Alarm is issued if the limit value is exceeded.

  • Page 65: Integer Variables

    6 Configuration Alarm type and switching differential (1) Min. alarm/limit value 1 Alarm on (2) Max. alarm/limit value 0 Alarm off (3) Switching differential Event text Setup program: Selection of the event text from a list Click the "..." button to open a list with the text numbers and the associated event texts. The event texts can be edited.
  • Page 66 6 Configuration Alarm To open this window, use the "Alarm" button: Parameters Parameter Selection/settings Description Alarm type 1, 2 Inactive Monitoring is not active. Min. alarm Alarm is issued if the limit value is not met. Max. alarm Alarm is issued if the limit value is exceeded.
  • Page 67 6 Configuration Alarm type and switching differential (1) Min. alarm/limit value 1 Alarm on (2) Max. alarm/limit value 0 Alarm off (3) Switching differential Event text Setup program: selection of the event text from a list Click the "..." button to open a list with the text numbers and the associated event texts. The event texts can be edited.

  • Page 68: Digital Variables

    6 Configuration 6.3.3 Digital variables 64 digital variables are available (digital variable 1 to 64). Setup dialog Parameters Parameter Selection/settings Description Retain Retains the binary value in the event of power off Value is set to 0 after power on. Value is retained.
  • Page 69 6 Configuration Alarm To open this window, use the "Alarm" button: Parameters Parameter Selection/settings Description Alarm type The alarm type is not set by default. Collective alarm Alarm is used to form the collective alarm. Event Alarm results in an entry (event text) in the event list.

  • Page 70: Text Variables

    6 Configuration 6.3.4 Text variables 9 text variables are available (text variable 1 to 9). As of system version 02: 27 text variables (text variable 1 to 27) As of system version 04: 90 text variables (text variable 1 to 90) Setup dialog Parameters Parameter...

  • Page 71: Limit Value Monitoring

    6 Configuration Limit value monitoring Up to 64 limit values can be monitored at the same time (limit value monitoring 1 to 64). One of eight alarm functions can be selected for each limit monitoring, to monitor a freely selectable input value (actual value) with respect to a fixed limit value or a limit value relating to the set- point value (setpoint value ±...
  • Page 72 6 Configuration Parameter Selection/settings Description Actual value Analog signal as actual value (signal to be monitored) Inactive No signal selected. Module (source of the analog signal) The analog signal must be selected in the following field (analog selector). Setpoint value Analog signal as setpoint value (reference signal for AF1 to AF6) Inactive No signal selected.
  • Page 73 6 Configuration Parameter Selection/settings Description Signal at O-o-R Output signal if measurement range is exceeded or not met Output signal inactive Output signal active Alarm function For alarm function AF1 to AF6, the resulting limit value depends on the setpoint value – the entered limit value is added to the setpoint value or subtracted from the setpoint value.
  • Page 74 6 Configuration Example of active start-up alarm suppression The following example shows monitoring of the actual value "x" with the alarm function AF4 (without switching differential) for a specified limit value (1). The setpoint value is changed from w1 to w2. Output state: The output signal is not active as the actual value is outside of the alarm range (gray area).

  • Page 75: Alarm

    6 Configuration 6.4.1 Alarm In addition to evaluation of the output signal of limit value monitoring, there is also the option to make an entry into the event list in the event of an alarm or to form a collective alarm. Setup dialog Parameters Parameter...

  • Page 76: Alarm And Hysteresis Functions

    6 Configuration 6.4.2 Alarm and hysteresis functions This section describes the limit value monitoring alarm function AF1 to AF8 and the associated hysteresis functions (asymmetric left, symmetric, asymmetric right). Limit value in relation to the setpoint value Asymmetric left Symmetric Asymmetric right 1 Output signal active 0 Output signal not active...
  • Page 77 6 Configuration Asymmetric left Symmetric Asymmetric right 1 Output signal active 0 Output signal not active x Actual value w Setpoint value (1) Limit value (2) Switching differential Fixed limit value Asymmetric left Symmetric Asymmetric right 1 Output signal active 0 Output signal not active x Actual value (1) Limit value...

  • Page 78: Binary Links

    6 Configuration Binary links A maximum of eight independent binary links (binary link 1 to 8) can each be configured with up to eight signals. The signals in a binary link are linked with OR. Use the "Copy" button to transfer the settings for the selected binary link to another binary link and to then make changes there as desired.

  • Page 79: Modbus/Tcp

    6 Configuration Modbus/TCP This menu is used to make settings for the Modbus TCP operating mode.  Chapter 8.2 "Modbus frames for reading", page 120  Chapter 8.3 "Modbus frames for writing", page 121 If the central processing unit is operating as the Modbus master, it can communicate with up to four external devices (Modbus slaves;...
  • Page 80 6 Configuration NOTE! To ensure that fixed IP addresses are used, the DHCP must be deactivated in the devices involved, if applicable. NOTE! The transfer times in an Ethernet network depend in part on the network architecture and the capacity utilization. This may result in delays during updates of process values.

  • Page 81: Serial Interface

    6 Configuration Serial interface Each serial interface (Com1, Com2) can be executed with two different interface cards in the central processing unit (for option, see order details). One RS232 interface and one RS422/ 485 interface are available. The type of interface card used is automatically identified by the central processing unit (hardware ID).
  • Page 82 6 Configuration Parameter Selection/settings Description Data format Data format with which the interface is operated. 8 - 1 - no parity 8 data bits, 1 stop bit, no parity 8 - 1 - odd parity 8 data bits, 1 stop bit, odd parity 8 - 1 - even parity 8 data bits, 1 stop bit, even parity Min response...

  • Page 83: Modem

    6 Configuration 6.7.1 Modem Setup dialog Parameters Parameter Selection/settings Description Cycl. init. time 0 to 5 to 255 min Time for cyclical initialization of the modem (if the modem is switched on after the system). 0 = one-time initialization (after system has been switched on) Init string AT&FE0X3Q1&K0S0=1&D0&W0&Y0...
  • Page 84 6 Configuration Parameter Selection/settings Description Alarm signal Signal that triggers the alarm message (only for "PC visualization" alarm type) Inactive No alarm message Module (source of signal) Alarm message is triggered by a signal (high active) that must be selected in the following field (digital selector).
  • Page 85 6 Configuration Parameters Parameter Selection/settings Description Initialization AT Q0 S95=249 L1 M1 S7=60 S30=9 AT command for modem changeover \N3 ? This default initialization string switches (ASCII; max. 50 characters) the modem to the mode for connecting to the Internet (e-mail server). Phone no.

  • Page 86: Profibus (As Of System Version 02)

    6 Configuration PROFIBUS (as of system version 02) As of system version 02, a PROFIBUS-DP interface module is supported (option for interface Com2, see order details).  Chapter 1.4 "Identifying the device version", page 14  Chapter 11 "Retrofitting interfaces", page 159 The PROFIBUS-DP interface is operated as slave and works according to the V0 protocol (cy- clic data transfer).
  • Page 87 6 Configuration NOTE! Internal and external errors of the PROFIBUS-DP interface are classified as fault and are used to generate the "system fault" signal (collective fault). In addition, the errors are entered in the event list of the central processing unit. CAUTION! In case of an external fault (e.

  • Page 88: Web Server

    6 Configuration Web server The integrated Web server provides you with convenient access via LAN to process values and the event list of the system from a PC (Web browser). Access can be protected by a password. There is a maximum of 1 MB memory for HTML pages available in the central processing unit. The start page index.htm is available by default;...
  • Page 89 6 Configuration HTML tags To open this window, use the "HTML tags" button: Select the required variable names from the relevant selectors. Security To open this window, use the "Security" button: Parameters Parameter Selection/settings Description User name Master User name for logon to the Web server (ASCII;...

  • Page 90: Plc Configuration

    6 Configuration 6.10 PLC configuration Up to 50 (as of system version 02: 200) parameters can be defined here for the PLC. These are only used in the PLC program. By assigning the name and unit, and by defining limits (min. and max.) and the data type, the PLC programmer can compile each of the required input masks individually for each parameter and therefore adapt them to the relevant application.
  • Page 91 6 Configuration Parameter Selection/settings Description Parameter 1 Enter value. Input field for the parameter value (example) Input mask To open this window, use the (Input mask) button: This window is used to configure the input mask for each of the (max.) 50 parameters (mask 1 to 50).

  • Page 92: Program Generator

    6 Configuration 6.11 Program generator This dialog is available when the "Program generator" option or the "Program generator with process steps" option (additionally available as of system version 02) has been activated in the setup program (Project: Hardware arrangement > Globals). ...

  • Page 93: General

    6 Configuration Example of using the operating contacts in the multichannel controller module 1) In the configuration menu for the digital outputs of the multichannel controller module, the appropriate external signals are selected as signal sources (digital selector, e.g. NV_DO03, etc.) 2) In the NV connecting list, these external signals (here: NV_DO03, etc.
  • Page 94 6 Configuration Parameters Parameter Selection/settings Description Function Without function Program generator is switched off. Program generator Program generator is controlled by a program. Fixed-setpoint generator The program generator operates as a fixed-setpoint generator. In this case, the setpoint values for the basic status or manual mode are used.
  • Page 95 6 Configuration Parameter Selection/settings Description Actual value dif- 0 to 100 % The maximum admissible difference ference between the actual value before and after the power failure for the program to continue running. Start with time The program can be started at a specific time (entry of date and time during oper- ation).

  • Page 96: Process Engineering (As Of System Version 03)

    6 Configuration 6.11.2 Process engineering (as of system version 03) The following parameters are available if the option "Program generator with process steps" (extra code 228) is active. Setup dialog Parameters Parameters Selection/settings Description Number of manu- 0 to 50 Number of manufacturer programs facturer programs This parameter is available for program...
  • Page 97 6 Configuration Parameters Selection/settings Description Setpoint for sec- Setpoint 1 to Setpoint 10 Setpoint for section changeover tion changeover Setpoint which is decisive for section changeover (core setpoint value, com- pared to actual value) Number of manufacturer programs This parameter determines how many programs can only be edited by the system manufactur- Manufacturer programs can only be edited with the full version of the setup program.

  • Page 98: Setpoint Limits

    6 Configuration 6.11.3 Setpoint limits This window is used to specify the setpoint value limits (setpoint value 1 to 4) and tolerance band limits (setpoint value 1) for each of the three program channels. The number of decimal places can also be set and an individual designation can be specified for each setpoint value. The setpoint value limits, tolerance band limit (for setpoint value 1), and the step or ramp set- point input are set for each of the four setpoint values of a relevant program channel.
  • Page 99 6 Configuration Parameter Selection/settings Description Decimal places Auto Number of decimal places is selected automatically. XXXX. No decimal places XXX.X One decimal place XX.XX Two decimal places X.XXX Three decimal places Name Use default name or edit text. Name of the setpoint value (Max.

  • Page 100: Basic Status Setpoints

    6 Configuration 6.11.4 Basic status setpoints Specific values can be specified for each of the program channels for when the program is not running (basic status). This relates to all setpoint values, the tolerance band, and the 16 oper- ating contacts. These values are also used if the program generator has been configured as a fixed-setpoint generator.

  • Page 101: Manual Mode Setpoints

    6 Configuration 6.11.5 Manual mode setpoints Specific values can be specified for each of the program channels for manual mode. This re- lates to all setpoint values, the tolerance band, and the 16 operating contacts. These values are also used if the program generator has been configured as a fixed-setpoint generator.

  • Page 102: Setpoint Specification

    6 Configuration 6.11.6 Setpoint specification A specification for whether a setpoint value change is performed as a step or a ramp can be made for each of the four setpoint values of a program channel (program channels 1 to 3). In addition, a ramp function with end value can be configured as of system version 03.

  • Page 103: Names Of Operating Contacts

    6 Configuration For this example, the following conditions apply: • Setpoint 1 and setpoint 3 must be enabled in the process step (option "Program generator with process steps" required) and their value must not be equal to "-----". • Setpoint 1 must not be configured as end value for the ramp of another setpoint. Other set- tings in the configuration of setpoint 1 (setpoint step or setpoint ramp) do not matter.

  • Page 104: Tolerance Band Monitoring

    6 Configuration 6.11.8 Tolerance band monitoring This window is used to select the analog signal (actual value) to be monitored and to specify the settings for an alarm in the event of a tolerance band infringement. A tolerance band can be set for the first setpoint value (setpoint 1) of each program channel. When the program is running, the actual value must be within the tolerance band.
  • Page 105 6 Configuration Parameter Selection/settings Description Alarm suppress Signal to activate the alarm suppression Inactive No alarm suppression Module (source of signal) Alarm suppression by a signal (high active) that must be selected in the fol- lowing field (digital selector). Event text Use default text or select other text from Text that is entered in the event list for the list.

  • Page 106: Events

    6 Configuration 6.11.9 Events Activation of event messages during a program sequence and specification of the associated event texts The texts are specified using text numbers.  Chapter 8.7 "Texts", page 125 Setup dialog Parameters Parameter Selection/settings Description Program start Activated (checkmark) Event message at program start (event text according to text number)
  • Page 107 6 Configuration Parameter Selection/settings Description Section before Activated (checkmark) Event message at changeover to previ- ous program section Not activated No event message...

  • Page 108: Process Screen

    6 Configuration 6.11.10 Process screen This window is used to make all the settings for the process screen. In particular, these are the foreground and background colors, selection of signals to be displayed (signal source, name, unit, color), and display of running times. Setup dialog –...
  • Page 109 6 Configuration Setup dialog – Process screen – Analog signals Parameters The overview pane shows the eight analog signals of the process screen with their current set- tings. Before changing the settings of an analog signal, select the signal in the overview pane. Parameter Selection/settings Description...
  • Page 110 6 Configuration Setup dialog – Process screen – Digital signals Parameters The overview pane shows the eight digital signals of the process screen with their current set- tings. Before changing the settings of a digital signal, select the signal in the overview pane. Parameter Selection/settings Description...
  • Page 111 6 Configuration Setup dialog – Process screen – Runtimes Parameters Parameter Selection/settings Description Runtime 1, 2 Signal (integer) that is displayed in numeric form on the process screen as time. Inactive No signal selected. Module (source of signal) The signal of the relevant module must be selected in the adjacent field.
  • Page 112 6 Configuration...

  • Page 113: Parameterization

    7 Parameterization NOTE! The parameters described in this section can be configured either with the setup program, or on the multifunction panel. PLC parameter Up to 50 (as of system version 02: 200) parameters can be defined here for the PLC (parameter level).
  • Page 114 7 Parameterization Parameter Selection/settings Description Name Entry in the "Input mask" menu Name that was assigned in the input mask for the relevant parameter. If no name is assigned, "Parameter 0" is shown here. Value Entry in lower field (here: "Parameter 1") Value of the relevant parameter and its unit The unit is also specified using the input mask.
  • Page 115 7 Parameterization Input mask To open this window, use the (Input mask) button: This window is used to configure the input mask for each of the (max.) 50 parameters (mask 1 to 50). Parameters Parameter Selection/settings Description Parameter act. Not selected (empty) Parameter not active Selected () Parameter active...
  • Page 116 7 Parameterization...

  • Page 117: Configuration - In Setup Program Only

    8 Configuration – in setup program only NOTE! The parameters described in this section can only be configured with the setup program. E-mail Setup dialog Parameters Parameter Selection/settings Description Send via Ethernet E-mail is sent via Ethernet (LAN). The mail server is in a company network and should be able to forward e-mails via the Internet.
  • Page 118 8 Configuration – in setup program only Parameter Selection/settings Description Alarm signal Signal that triggers sending of an e-mail Inactive No signal selected Module (source of signal) Select the signal of the relevant module in the field on the right (digital selector). Subject Text (max.

  • Page 119: E-Mail Server

    8 Configuration – in setup program only 8.1.1 E-mail server NOTE! The following settings may only be performed by specialists. Setup dialog Parameters Parameter Selection/settings Description Authentication Authentication at logon to e-mail server No authentication SMTP-After-POP Authentication with user name and password on POP3 server SMTP-Auth Authentication with user name and...

  • Page 120: Modbus Frames For Reading

    8 Configuration – in setup program only Modbus frames for reading This function is used to compile up to eight Modbus frames for reading process values of ex- ternal devices (via interface) individually for each opposite side. The process values (analog, integer, and digital values, and text) are written to the selected variables from the received Mod- bus telegram and are available for use in the system.

  • Page 121: Modbus Frames For Writing

    8 Configuration – in setup program only Modbus frames for writing This function is used to compile up to eight Modbus frames for writing process values to exter- nal devices (via interface) individually for each opposite side. The process values (analog, in- teger, and digital signals, and text) are written to the frames by the system and are available to external devices.

  • Page 122: Analog Plc Output Texts

    8 Configuration – in setup program only Analog PLC output texts To make it easier to work with the PLC, the PLC analog outputs (system I/O buffer variables) are assigned representative names. These names are specified to the CoDeSys programming system by the setup program.

  • Page 123: Integer Plc Output Texts

    8 Configuration – in setup program only Integer PLC output texts To make it easier to work with the PLC, the PLC integer outputs (system I/O buffer variables) are assigned representative names. These names are specified to the CoDeSys programming system by the setup program.

  • Page 124: Digital Plc Output Texts

    8 Configuration – in setup program only Digital PLC output texts To make it easier to work with the PLC, the PLC digital outputs (system I/O buffer variables) are assigned representative names. These names are specified to the CoDeSys programming sys- tem by the setup program.

  • Page 125: Texts

    8 Configuration – in setup program only Texts This window is used to specify all texts for names, events, and alarms for the entire system. Up to 250 (as of system version 02: 500) texts can be managed, many of which are already set by default.

  • Page 126: Process Steps (As Of System Version 02)

    8 Configuration – in setup program only Process steps (as of system version 02) In a process step, requirements for creating the program with the process engineering program editor are defined (extra code 228 required). There a certain process step is assigned to each program section.
  • Page 127 8 Configuration – in setup program only Parameter Selection/settings Description Enabled setpoints All Enabled setpoints can be used in the program editor. Open drop-down menu for disabling or enabling. A setpoint which is used as a criterion for the section changeover is always available in the program editor (even if it is not enabled here).
  • Page 128 8 Configuration – in setup program only Process contacts: Setup dialog (as of system version 03) Parameters Parameters Selection/settings Description Function Activation and function of the process contact Inactive The process contact is inactive. Direct The process contact is active during the process step (no special switching behavior).
  • Page 129 8 Configuration – in setup program only Function, control function time Switch-off delayed: Switch-on advanced: Direct: Switch-on delayed: ON pulse time, OFF pulse time ON pulse time and OFF pause time must be greater than zero in order to get a pulse action. Pulse action occurs only when the process contact is active (delay or advance time is consid- ered) and always starts with an ON pulse.
  • Page 130 8 Configuration – in setup program only...

  • Page 131: Program Editor

    9 Program editor NOTE! The parameters described in this section can be configured either with the setup program, or on the multifunction panel. General information The program editor, which is a component of the setup program and the multifunction panel, is used to create programs.

  • Page 132: Program Schema With Option "Program Generator

    9 Program editor Functions of the program editor if the option "Program generator with process steps" is en- abled: • Up to 90 programs with one program channel and 100 program sections each • 10 setpoint values (without tolerance band monitoring) and 8 operating contacts per pro- gram •...
  • Page 133 9 Program editor Parameter Selection/settings Description Repetition Cyclic program repetition (as of system ver- Inactive Program is not repeated (only one pro- sion 03) gram run) Endless Program is repeated endlessly. Number Program is repeated as often as defined. Number 1 to 99999 Number of repetitions (active if "Repetition"...
  • Page 134 9 Program editor Parameter Selection/settings Description 0 to 99 Number of repetitions of a program sec- (Number of tion (or multiple linked program sec- cycles) tions) Setpoint 1 to 4 -99999 to 0 to +99999 Setpoint value 1 to setpoint value 4 The limits depend on the minimum and The texts of the program generator with maximum admissible setpoint values 1...
  • Page 135 9 Program editor Icon Up to 100 icons are available in a pool. The following screenshot shows a list of the icons avail- able by default, with a preview image for the selected icon. "Replace" button: The selected icon is replaced by different icon, which must be selected from a file directory as a graphic in BMP format (max.
  • Page 136 9 Program editor Generator configuration Use the "Generator configuration" button to open this window: The individual sub-items and parameters for generator configuration depend on the system version and are described in this section: Chapter 6.11 "Program generator", page 92 To create a program, the individual program sections are programmed consecutively. Up to 100 program sections can be defined in this way.
  • Page 137 9 Program editor Tol low, Tol high (Tol low, Tol high) Lower limit value and upper limit value form a tolerance band for setpoint value 1 (w) of the respective program channel and are used for monitoring an arbitrarily selectable actual value (x). If the actual value is out of the tolerance band, the program is stopped until the actual value is within the tolerance band again.

  • Page 138: Program Schema With Option "Program Generator With Process Steps

    9 Program editor Program schema with option "Program generator with pro- cess steps" Setup dialog Parameters Parameters Selection/settings Description Program name (No name) Free choice of name for the program Enter program name Use the ">" button to open a window in (max.
  • Page 139 9 Program editor Parameters Selection/settings Description Number 1 to 99999 Number of repetitions (active if "Repetition" = "Number") Allocation Selection of program generators to be used to execute the program. Activated (checkmark) Program generator selected Not activated Program generator not selected Process steps Select the button Use this button to open the menu for...
  • Page 140 9 Program editor Parameters Selection/settings Description Select the button Before the entered values are accepted, it is checked whether the setpoint values and the tolerance band limits lie within the limits which have been defined in the program generator configuration. OK with check Select the button The whole program plan is checked...
  • Page 141 9 Program editor Process steps By clicking the "Process steps" button the window for configuring the process steps is opened (example with system version 02): The individual sub-items and parameters are described in this section:  Chapter 8.8 "Process steps (as of system version 02)", page 126 Process step A process step must be provided for the selected program generator (allocation in process step configuration) to be available in the program schema.

  • Page 142: Program Simulation

    9 Program editor  Chapter 6.11.2 "Process engineering (as of system version 03)", page 96 Program simulation The setup program can simulate a program that was created with the program editor. During this process, the setpoint value progression and the state of the activated operating contacts are displayed.
  • Page 143 9 Program editor Simulation – example 1 with setpoint steps The setpoint value programmed in a section (e.g. 20 in section 1) remains constant for the en- tire duration of a section. At the start of the next section, the setpoint value jumps to the value for this section (e.g.
  • Page 144 9 Program editor Simulation – example 3 with setpoint steps and setpoint ramp This example is intended to illustrate again the different setpoint value progressions according to the setpoint input. For this example, the same value was assigned in the program editor for setpoint 1 and setpoint 2;...

  • Page 145: Ramp Function With End Value (As Of System Version 03)

    9 Program editor 9.4.1 Ramp function with end value (as of system version 03) This function allows to select another setpoint as ramp end value. The option "Program gener- ator with process steps" is required for this function. Both setpoints must be enabled in the pro- cess step.

  • Page 146: License Dependance

    9 Program editor License dependance The functions provided by the setup program depend on the registered license number. A distinction is made between the following licenses: • Setup program with program editor (full version) • Program editor NOTE! If the setup program is operated as a full version, the view can be switched so that only the features of the program editor, of the program generators, and of the process steps are availa- ble (Menu bar: Window >...
  • Page 147 9 Program editor When reading data from the system, the relevant configuration data (hardware, program generator) – in addition to the program data – is also transferred to the setup program.
  • Page 148 9 Program editor...

  • Page 149: 10 Online Parameters

    10 Online parameters NOTE! An active connection between the setup program and the central processing unit is required to configure the parameters described in this section. 10.1 Ethernet These settings are required for the setup program to communicate with the central processing unit via LAN and for the Web server function of the central processing unit.
  • Page 150 10 Online parameters Parameter Selection/settings Description DNS device TYP705001-000cd8095337 Example of unique DNS device name name for central processing unit (assigned by Admissible characters: default) a to z, A to Z, -, 0 to 9 (max. 63 charac- ters); If necessary, the name can also be name must start with a letter and must assigned individually, but it must be not end with "-"...
  • Page 151 10 Online parameters DNS device name The DNS device name is a representative name that can be used for addressing instead of an IP address. If a DNS device name is entered, it is communicated to the DHCP server so that the central processing unit can be addressed with the name entered if the function is supported in the rel- evant LAN.

  • Page 152: System Bus

    10 Online parameters 10.2 System bus Setup dialog Parameters Parameter Selection/settings Description IP-address 192.168.2.101 IP address of the central processing unit for the system bus The address can be changed. Subnet mask 255.255.255.0 Subnet mask of the central processing unit for the system bus The mask can be changed.

  • Page 153: Enabling Of Extra Codes

    10 Online parameters 10.3 Enabling of extra codes Setup dialog Parameters Parameter Selection/settings Description Generate code To generate a code number, click the This function is used to generate a code number function to select it and then click the number to enable extra code.

  • Page 154: Resetting The User List

    10 Online parameters 10.4 Resetting the user list This function is used to reset the user list in the central processing unit to the default settings (user: Master, password: 9200; user: User, password: 0). The function is only available if the user that has logged in on the setup program has the rights to use the function (e.g.

  • Page 155: Date And Time

    10 Online parameters 10.5 Date and time This dialog window is used to set the date and time of the system. These can be entered di- rectly or can be synchronized with the PC on which the setup program is running. By contrast, the settings for the time zone and daylight saving time are set in the general set- tings for the project (project configuration).

  • Page 156: Calibrate / Test

    10 Online parameters 10.6 Calibrate / test 10.6.1 LED test Setup dialog Parameters Parameter Selection/settings Description Status LED To test the LED, click the required status This function is used to test the electrical to select it (OFF, red, or green). function of the "Status"...

  • Page 157: Switch Test

    10 Online parameters NOTE! An LED maintains the set status until a new status is set or until the "LED test" dialog window is closed. 10.6.2 Switch test Setup dialog Parameters Parameter Selection/settings Description Request Select the "Request" button The current switch position (Run, Stop, or Reset) is displayed.

  • Page 158: Versions

    10 Online parameters 10.6.3 Versions Setup dialog This dialog window displays the versions of the modules. 10.6.4 Battery Setup dialog This dialog window displays the status of the buffer battery.

  • Page 159: 11 Retrofitting Interfaces

    11 Retrofitting interfaces This section describes how to retrofit the modules for optional interfaces RS232 and RS422/ 485 of central processing unit 705001. CAUTION! Incorrect handling may result in damage or malfunctions. This compromises the function of the central processing unit or the system as a whole. Only qualified personnel are permitted to carry out module retrofits.
  • Page 160 11 Retrofitting interfaces NOTE! The production date of the central processing unit is part of the fabrication number (F-Nr.) and can be found on the nameplate. Refer to „Nameplate“ section in operating manual B 705001.0 or installation instructions B 705001.4 (the installation instructions are included in the scope of delivery of the central processing unit).
  • Page 161 11 Retrofitting interfaces Opening the case Step Activity Loosen screws (B) and remove. Take of the upper part of the case (C). Retrofitting modules Step Activity Select expansion slot: Com1 (D) slot or Com2 (E) slot. The diagram shows the slots with modules already assembled.
  • Page 162 11 Retrofitting interfaces...

  • Page 163: 12 Appendix

    12 Appendix 12.1 Technical data 12.1.1 Interfaces USB device Connector designation Setup Connector type Mini-B Number Application Connection to a PC (setup program) Max. current 100 mA System bus Out Connector designation Bus Out Connector type RJ45 Number Application Connection of a router module or a multifunction panel Connection cable Network cable (patch or crossover cable), at least CAT5 (S/FTP) Cable length...

  • Page 164: Case And Ambient Conditions

    12 Appendix Conductor cross section (voltage supply) Wire or strand without ferrule Min. 1.5 mm , max. 2.5 mm Strand with ferrule Min. 1.5 mm , max. 2.5 mm 2 x strand with twin ferrule 1.5 mm with plastic collar Stripping length 10 mm Electrical safety...

  • Page 165: Cycle Time, Sampling Rate, And Shut-Down Time

    12 Appendix 12.2 Cycle time, sampling rate, and shut-down time Min. Max. Typical PLC cycle time (FastTask) 7.5 ms 25 ms 10 ms (depending on tele- gram repetitions) Adjustable PLC cycle time (Task) 50 ms 500 ms System bus cycle time for 30 ms 30 ms - Multichannel controller module...

  • Page 166: Resources For Customer Specific Plc Programs

    12 Appendix 12.3 Resources for customer specific PLC programs The following resources are available for customer specific PLC programs (in addition to the boot project). Free memory 1.4 MByte for program code and data 80 000 Byte for retain data Free computing capacity (task call 125 ms) Approx.
  • Page 168 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex CM 20 2DY, UK Phone:...

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