JUMO mTRON T Operating Manual
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JUMO mTRON T Operating Manual

JUMO mTRON T Operating Manual

Measuring, control, and automation system analog input module 4-channel
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Download this manual See also: Operating Manual, Instruction and Installation Manual
JUMO mTRON T
Measuring, Control, and Automation System
Analog Input Module 4-Channel
Operating Manual
70502000T90Z001K000
V1.00/EN/00575607

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  • Page 1 JUMO mTRON T Measuring, Control, and Automation System Analog Input Module 4-Channel Operating Manual 70502000T90Z001K000 V1.00/EN/00575607...

  • Page 3: Table Of Contents

    Contents Introduction ............5 Available technical documentation .
  • Page 4 Contents Functional test ............. . . 30 Operation .

  • Page 5: Introduction

    1 Introduction Available technical documentation The documents specified below are available for the measuring, control, and automation sys- tem (previous document number in parentheses). 1.1.1 General information Product Type of documentation Printed PDF file Measuring, Data sheet 70500000T10... control, and System manual 70500000T90...

  • Page 6: Input/Output Modules

    1 Introduction 1.1.3 Input/output modules Product Type of documentation Printed PDF file Multichannel Data sheet 70501000T10... controller module Operating manual 70501000T90... (B 705010.0) Installation instructions 70501000T94... (B 705010.4) Relay module Data sheet 70501500T10... 4-channel Operating manual 70501500T90... (B 705015.0) Installation instructions 70501500T94...

  • Page 7: Operating, Visualization, Recording

    1 Introduction 1.1.5 Operating, visualization, recording Product Type of documentation Printed PDF file Multifunction Data sheet 70506000T10... panel 840 Operating manual 70506000T90... (B 705060.0) Modbus interface description 70506000T92... (B 705060.2.0) Installation instructions 70506000T94... (B 705060.4) Operating panels Data sheet 70506500T10... 1.1.6 Power supply units Product...

  • Page 8: Safety Information

    1 Introduction Safety information 1.2.1 Warning symbols DANGER! This symbol indicates that personal injury caused by electrical shock may occur if the re- spective precautionary measures are not carried out. WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out.

  • Page 9: Intended Use

    1 Introduction 1.2.3 Intended use The modules described are intended for measuring, control, and automation tasks in an indus- trial environment, as described in the technical data. Other uses or uses beyond those defined are not viewed as intended uses. The modules are built according to the relevant standards and directives as well as the appli- cable safety regulations.

  • Page 10: Acceptance Of Goods, Storage, And Transport

    1 Introduction Acceptance of goods, storage, and transport 1.3.1 Checking the delivery • Ensure that the packaging and contents are not damaged • Check that the delivery is complete using the delivery papers and the order details • Inform the supplier immediately if there is any damage •...

  • Page 11: Disposal

    1 Introduction CAUTION! Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided. 1.3.4 Disposal Disposing of the device DISPOSAL! Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser- vice life as they consist of materials that can be recycled by specialist recycling plants.

  • Page 12: Identifying The Device Version

    1 Introduction Identifying the Device Version 1.4.1 Nameplates Position The nameplate (B) is affixed to the module case. An additional nameplate with reduced information is located on the module insert (A). This du- plicate identification is important when replacing a module insert or retrofitting optional mod- ules.

  • Page 13: Order Details

    1 Introduction Fabrication no. (F-Nr) Among other things, the fabrication number contains the date of production (year/week). Example: F-Nr = 0070033801211010006 The figures concerned are in positions 12, 13, 14, and 15 (from the left). The device was therefore produced in the 1st calendar week of 2011. 1.4.2 Order details Basic type...

  • Page 14: General Accessories

    USB cable A-plug mini-B-plug 3 m 00506252 Content of the Mini-DVD: • Setup program with program editor JUMO mTRON T in case of part no. 00569494 • Program editor JUMO mTRON T in case of part no. 00622333 • CODESYS programming software (free version) •...

  • Page 15: Description

    2 Description Brief description The analog input module 4-channel is equipped with four universal analog inputs that are elec- trically isolated from each other for thermocouples, RTD temperature probes, resistance trans- mitters, resistance/potentiometers, or standard signals (current or voltage) as well as one digital input (DC 0/24 V).
  • Page 16 2 Description...

  • Page 17: Installation

    3 Installation General information on installation/dismounting DANGER! With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. Prior to the installation/dismounting of these modules or the removal of the module insert, the load circuits are to be disconnected from the voltage and the terminal strips are to be re- moved from the module.

  • Page 18: Installation/Dismounting On Din Rail

    3 Installation Minimum distances Installation/dismounting on DIN rail All modules in the system are intended for installation on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm). The following must always be installed on the left, at the start of the DIN rail: •...
  • Page 19 3 Installation Installation, using the example of a multichannel controller module 705010 (A1) (A2) Example installation (A3) (B4) (C5) (D6) (D7) Procedure: Step Activity Mount the multichannel controller module (A) in the DIN rail from above (A1). Pivot the multichannel controller module (A) downward until it snaps into place (A2). Move the multichannel controller module (A) to the left against the previous module (A3) until the plug connections for the voltage supply and the system bus are connected.
  • Page 20 3 Installation Dismounting, using the example of a multichannel controller module 705010 (C) (D) (D1) (A4) (B3) (C2) Removing the multichannel controller module from the DIN rail (A8) (E5) (A6) (F7) Procedure: Step Activity Fully release the end bracket (D) using a screwdriver (D1), press upward from below, pivot toward the front, and remove from the DIN rail.
  • Page 21 3 Installation Step Activity Move the modules (B) on the right next to the multichannel controller module that is to be replaced (A) a minimum of 20 mm to the right (B3). ➥ These modules are isolated from the voltage supply and the system bus. Move the multichannel controller module (A) to the right (A4) until the side contacts of the neighboring module (here: central processing unit) –...

  • Page 22: Replacing Module Inserts

    3 Installation Replacing module inserts 3.3.1 Input/output modules DANGER! With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. The load circuits are to be disconnected from the voltage supply prior to removing the wired terminal strips.
  • Page 23 3 Installation CAUTION! Only module inserts of the same type may be used for the replacement. Otherwise, the function of the system may be affected. The module inserts can be clearly identified using the nameplate. CAUTION! With the multichannel controller module 705010, a new module insert may contain retrofitted inputs or outputs that have not yet been configured.

  • Page 24: Dimensions

    3 Installation Dimensions 22.5 14.5 94.5 101.5...

  • Page 25: Electrical Connection

    4 Electrical connection Installation notes NOTE! These installation notes apply for the entire measuring, control, and automation system and, on some occasions, are only applicable for a specific module. The respective connection diagram shows the context. Requirements for the personnel •...

  • Page 26: Electrical Isolation

    4 Electrical connection References to other information • The electromagnetic compatibility meets the standards and regulations cited in the techni- cal data. • The USB device interface and voltage supply in the central processing unit 705001 are not electrically isolated. In general, please observe the specifications regarding electrical isola- tion.

  • Page 27: Connection Diagram

    4 Electrical connection Connection diagram CAUTION! At maximum load, the temperature may exceed 60 °C at the terminals. As a result the insulation of the cable may be damaged. The cable must be heat resistant up to at least 80 °C. 4.3.1 Display and connection elements (1) Status displays (LED)

  • Page 28: Analog Inputs

    4 Electrical connection 4.3.2 Analog inputs Connection Input Terminals Symbol and terminal designation Thermocouple 2 and 3 2, 6, 10, 14 6 and 7 3, 7, 11, 15 10 and 11 14 and 15 RTD temperature probe 2 and 4 2, 6, 10, 14 2-wire circuit 6 and 8...

  • Page 29: Digital Input

    4 Electrical connection Connection Input Terminals Symbol and terminal designation Resistance/potentiometer 1 to 4 1, 5, 9, 13 4-wire circuit 5 to 8 2, 6, 10, 14 9 to 12 13 to 16 3, 7, 11, 15 4, 8, 12, 16 4.3.3 Digital input Connection...

  • Page 30: Functional Test

    4 Electrical connection Functional test The voltage supply must be tested on completion of the electrical connection: Signal Meaning LED "P" (Power, green) is lit The module is being supplied with voltage through the side contacts. LED "P" (Power, green) is not lit The module is not supplied with voltage or there is a problem with the electrical function of the LED.

  • Page 31: Operation

    5 Operation Display and connection elements (1) Status displays (LED) P = Voltage supply S = Status 1 = Digital input (LED is lit: Active) (2) Analog input 1 to 3 (3) Voltage supply Out, DC 24 V (4) Side system bus Out (5) Analog input 4;...

  • Page 32: Led Displays

    5 Operation LED displays "P" LED (Power) The LED is permanently lit in green if the module is being supplied with voltage. "S" LED (Status) This LED indicates the status of the module. Diagnostics requires the setup program or a Web browser as appropriate.

  • Page 33: System States And Errors

    5 Operation 5.2.2 System states and errors The following table lists all the system states and errors that are indicated by the "S" LED (Sta- tus). In most cases, further diagnostics must be performed with the setup program. Category "S" LED Meaning Diagnos- Recommended action...
  • Page 34 5 Operation...

  • Page 35: Configuration

    6 Configuration NOTE! The parameters described in this section can be configured either with the setup program or on the multifunction panel. Digital selector The digital selector contains all digital signals that are available in the analog input module 4- channel to configure the following functions.

  • Page 36: Analog Inputs

    6 Configuration Analog inputs The four analog inputs are universal measuring inputs for RTD temperature probes, thermo- couples, resistance transmitters, resistance/potentiometers, and standard signals. Setup dialog Parameter Parameter Selection/settings Description Sensor Selection of measuring probe for the relevant analog input No choice No sensor selected RTD temp.
  • Page 37 6 Configuration Parameter Selection/settings Description Linearization Available options and factory settings depend on the measuring probe selected Linear Pt50 GOST 6651-94 Pt100 DIN EN 60751 Pt500 DIN EN 60751 Pt1000 DIN EN 60751 Pt100J JIS 1604 Pt100G GOST 6651-94 Type KTY11-6 Cu50 GOST 6651-94 Cu100...
  • Page 38 6 Configuration Parameter Selection/settings Description Scale start Factory setting depends on sensor and linearization. -99999 to +99999 Start value of display range Scale end Factory setting depends on sensor and linearization. -99999 to +99999 End value of display range TAG number 7 characters Identification marking (documentation in PLC)
  • Page 39 6 Configuration Measuring range In case of customer-specific linearization, these values can not be changed here. They are identical to the settings made there for "Measuring range start" and "Measuring range end". Scale In case of customer-specific linearization, these values are initially identical to the settings made there for "Measuring range start"...
  • Page 40 6 Configuration Resistance Ra or Ro, Rs or Rx, Re The overall resistance Ra + Rs + Re (or Ro + Rx) must not exceed 4000 Ω. Resistance transmitter Resistance/potentiometer in 2-wire circuit Resistance/potentiometer in 3-wire circuit Resistance/potentiometer in 4-wire circuit Status after change of configuration The input values before the change of configuration are not saved;...

  • Page 41: Alarms

    6 Configuration 6.2.1 Alarms Limit value monitoring with one or two alarms and various alarm types can be activated for each analog input. In addition, this function is required in order to trigger the collective alarm of the module if the event of deviation above or below the measuring range (out of range). Setup dialog Parameter Parameter...
  • Page 42 6 Configuration Alarm type and switching differential (1) Min. alarm/limit value 1 Alarm on (2) Max. alarm/limit value 0 Alarm off (3) Switching differential Event text Setup program: Selection of text from a list Click the "..." button to open a list with the text numbers and the associated texts. The texts can be edited.

  • Page 43: Fine Adjustment

    6 Configuration 6.2.2 Fine adjustment You can use customer-specific fine adjustment to correct the measured values of the analog input. In contrast to offsetting, which is used to specify a constant correction value for the entire characteristic line, fine adjustment can also be used to change the gradient of the characteristic line.
  • Page 44 6 Configuration Performing fine adjustment 1) Determine the lower value (as low and constant as possible) with the reference measuring device. Example: Set furnace temperature to 20 °C. 2) Enter the display value as the actual start value and the reference value as the target start value.

  • Page 45: Digital Input

    6 Configuration Digital input In addition to the analog inputs the module provides a digital input. The status of the digital input is indicated by a LED. The display corresponds to the output sig- nal to the system bus. Setup dialog Parameter Parameter Selection/settings...
  • Page 46 6 Configuration Parameter Selection/settings Description Event text Use default text or select other text from Text that is entered in the event list for the list. an alarm (if Alarm type = "Event"). Signal suppression When signal suppression is active, the input signal and the inverting and delay parameters are irrelevant.

  • Page 47: Nv Connecting List

    6 Configuration NV connecting list The NV connecting list is used to link external inputs (NV_...) of the analog input module 4- channel to signals from other modules via the system bus. A comprehensive list with the module signals is included in the following chapter. ...
  • Page 48 6 Configuration Parameter Selection/settings Description ...\NV_SR01 This is the previously selected external input. (Example) Select the module and – in the selector List of modules in the system and the next to it on the right – the signal to con- relevant signals nect to the external input.

  • Page 49: Digital Signals (Overview)

    6 Configuration 6.4.1 Digital signals (overview) The following table contains all signals that are available in the NV connecting list for connec- tion to the external inputs (NV_...) of the analog input module 4-channel. Category Signal Description Inactive No signal selected Central processing unit Digital variables Digital variable 1 to 64...
  • Page 50 6 Configuration Category Signal Description Alarm analog Alarm1 ExAI1 to Alarm1 ExAI64 Alarm signal 1 of analog variable 1 to 64 variables Alarm2 ExAI1 to Alarm2ExAI64 Alarm signal 2 of analog variable 1 to 64 Alarm integer Alarm1 ExInt1 to Alarm1 ExInt64 Alarm signal 1 of integer variable 1 to 64 variables Alarm2 ExInt1 to Alarm2ExInt64...
  • Page 51 6 Configuration Category Signal Description Alarms/ CAlarm/Fault System collective alarm or system fault (cen- Faults tral processing unit and modules) CAlarm/Fault ackn. System collective alarm or system fault with acknowledgement Signal remains active until acknowledgement. CAlarm device System collective alarm (central processing unit and modules) CAlarm ackn.
  • Page 52 6 Configuration Category Signal Description Multichannel controller module Controller C01ManualMode to Manual mode active for controller channel C04ManualMode 1 to 4 C01TuneActive to C04TuneActive Self-optimization active for controller module 1 to 4 C01Output1 to C04Output1 Switch position of first controller output of con- troller channel 1 to 4 C01Output2 to C04Output2 Switch position of second controller output of...
  • Page 53 6 Configuration Category Signal Description Analog input module 4-channel Analog inputs AI01Alarm1 to AI04Alarm1 Alarm signal 1 of analog input 1 to 4 AI01Alarm2 to AI04Alarm2 Alarm signal 2 of analog input 1 to 4 Digital inputs DI01 Signal of digital input Alarm CollectiveAlarm Module collective alarm...
  • Page 54 6 Configuration Category Signal Description Thyristor power controller, type 70906x Device status Individual digital signals of the Device status signals power controller: See operating manual 70500153T90... (or fol- Faults master Faults of the power controller in single-phase lowing table) operation or of the master in case of three- phase economy circuit or three-phase circuit Faults slave/ Faults of the slave in case of three-phase...

  • Page 55: Replacement Values (Overview)

    6 Configuration 6.4.2 Replacement values (overview) The following table contains the replacement values with their factory settings. Replacement values can only be configured in the setup program. Digital signals Category Signal Factory Description setting Signal suppres- NV_SR01 to NV_SR05 Signal for activating signal sup- sion pression...
  • Page 56 6 Configuration...

  • Page 57: Configuration - In Setup Program Only

    7 Configuration – in setup program only NOTE! The parameters described in this section can only be configured with the setup program. Customer-specific linearization You can use the customer-specific linearization to create a customized linearization character- istic line for analog inputs. This characteristic line is used for all analog inputs for which the cor- responding linearization has been selected in the configuration.
  • Page 58 7 Configuration – in setup program only Measured value The table below shows the admissable measured value range of the analog inputs, depending on the chosen sensor (incl. physical offset, if applicable). These values are the minimum and the maximum input values for the customer-specific linearization. Sensor Lower limit Upper limit...

  • Page 59: Grid Points

    7 Configuration – in setup program only 7.1.1 Grid points Customer-specific linearization is specified by entering up to 45 grid points (pairs of values X/ Y). Here, value X indicates the physical measured value (e.g. in mV, mA, or Ohm; depending on the sensor type) and value Y indicates the linearized value (e.g.
  • Page 60 7 Configuration – in setup program only Displaying linearization on a graphic ("Display graphic" button) Use this button to create a graphic of the linearization. The graphic includes the characteristic lines for both types of linearization where applicable, namely the grid points (table) and the formula. The displayed graphic range is initially defined by the lowest and the highest grid point.

  • Page 61: Formula

    7 Configuration – in setup program only 7.1.2 Formula Customer-specific linearization is specified using a 4th order polynomial. The polynomial is cal- culated for the entire linearization range. Polynomial formula: y = X4*x + X3*x + X2*x + X1*x + X0 Setup dialog Parameter Parameter...
  • Page 62 7 Configuration – in setup program only NOTE! A linearized value beyond the co-domain limits causes an overange or an underrange (out-of- range). Displaying linearization on a graphic ("Display graphic" button) Use this button to create a graphic of the linearization. The graphic includes the characteristic lines for both types of linearization where applicable, namely the formula and the grid points (table).

  • Page 63: Online Parameters

    8 Online parameters NOTE! An active connection between the setup program and the central processing unit is required to configure the parameters described in this section. Calibrate / test 8.1.1 Analog input CAUTION! Incorrect settings may result in inadmissible changes to values. This can have negative effects on the system function.

  • Page 64: Digital Input

    8 Online parameters Test The results of the test measurement are shown in the display field. 8.1.2 Digital input Setup dialog Parameter Parameter Selection/settings Description Read out Click the "Read out" button. The input is read out and the result is displayed (LOW, HIGH).

  • Page 65: Internal Pt100

    8 Online parameters 8.1.3 Internal Pt100 Setup dialog This dialog displays the cold junction temperatures of analog inputs 1 to 4 ("Channel 1" to "Channel 4"). The cold junction temperature is required for compensating the influence of the ambient temperature for thermocouples. The cold junction temperature either relates to the measured value of the relevant internal Pt100 temperature probe (temperature at the terminals) or a fixed temperature value (specified manually).

  • Page 66: Led Test

    8 Online parameters 8.1.4 LED test Setup dialog Parameter Parameter Selection/settings Description S LED To test the LED, click the required status This function is used to test the electrical to select it (OFF, red, or green). function of the "S" LED (Status). After selection, the LED enters the cho- sen status immediately.

  • Page 67: Calibration Constants

    8 Online parameters 8.1.5 Calibration constants Setup dialog This dialog displays the calibration status and the calibration constants of the analog inputs.

  • Page 68: Versions

    8 Online parameters 8.1.6 Versions Setup dialog This dialog displays the module versions.

  • Page 69: Appendix

    9 Appendix Technical data 9.1.1 Analog inputs General information Number A/D converter Dynamic resolution up to 16 bit Thermocouples Designation Standard Measuring range Measuring accu- Ambient racy temperature influ- ence ≤ 0.1 % from -100 °C 300 ppm/K Fe-CuNi “L” -200 to +900 °C ≤...
  • Page 70 9 Appendix RTD temperature probe Designation Standard Measuring range Measuring accu- Ambient racy temperature influ- ence Pt100 DIN EN 60751 -200 to +850 °C 50 ppm/K ≤ 0.15 % 2-wire circuit ≤ 0.05 % 3-wire/4-wire circuit Pt500 DIN EN 60751 -200 to +850 °C 50 ppm/K ≤...

  • Page 71: Digital Input

    9 Appendix Standard signals Designation Measuring range Measuring accu- Ambient racy temperature influ- ence ≤ 0.05 % Voltage 100 ppm/K Input resistance R > 500 kΩ DC 0(2) to 10 V Input resistance R > 100 kΩ DC 0 to 1 V Current (voltage drop ≤...

  • Page 72: Electrical Data

    9 Appendix 9.1.3 Electrical data Voltage supply Connection Lateral (feed via base unit or router module) Voltage DC 24 V +25/-20 % Residual ripple Current consumption 130 mA (at DC 19.2 V) Power consumption Inputs (terminals 1 to 18) Connection At the front (removable terminal strips with Push-In technology) Conductor cross section on terminals 1 to 18 Wire or strand without ferrule...

  • Page 73: Approval/Approval Marks

    9 Appendix 9.1.5 Approval/approval marks Approval mark Testing agency Certificate/certifica- Inspection basis Valid for tion number c UL us Underwriters Laborato- E201387 UL 61010-1 (3. Ed.), all types ries CAN/CSA-22.2 No. 61010-1 (3. Ed.) GL – hardware Germanischer Lloyd 14 510-15 HH GL type approval all types;...
  • Page 74 9 Appendix...
  • Page 76 JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: JUMO House 6733 Myers Road Moritz-Juchheim-Straße 1 Temple Bank, Riverway East Syracuse, NY 13057, USA 36039 Fulda, Germany Harlow, Essex CM 20 2DY, UK Phone:...

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