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JUMO mTRON T System Description

JUMO mTRON T System Description

Measuring, control, and automation system
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Measuring, Control, and Automation System
Com1
RS422/485 or RS232,
Modbus master/slave
Com2
RS422/485 or RS232,
Modbus master/slave
or
PROFIBUS-DP slave
- Web browser
- Setup program
- PC Evaluation Software PCA3000
- PCA Communication Software PCC
- Plant Visualization Software SVS3000
- Programming system CODESYS
max. 100 m
LAN
max. 100 m
JUMO mTRON T
connection for bar code scanner
connection for bar code scanner
B 705000.8
System Description
2014-05-06/00575652
Com1
RS422/485 or RS232,
Modbus master/slave,
Com2
RS422/485 or RS232,
Modbus master/slave,
USB
Host and device

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  • Page 1 JUMO mTRON T Measuring, Control, and Automation System Com1 RS422/485 or RS232, Modbus master/slave Com2 RS422/485 or RS232, Modbus master/slave PROFIBUS-DP slave max. 100 m Com1 RS422/485 or RS232, Modbus master/slave, connection for bar code scanner Com2 RS422/485 or RS232,...

  • Page 3: Table Of Contents

    Structure of this system description ..........7 The JUMO mTRON T measuring, control, and automation system ..... . . 8 1.2.1 Overview .
  • Page 4 Contents 4.3.1 General accessories ............29 4.3.2 Central processing unit .
  • Page 5 Contents System expansion (system version 02) ..........71 Training courses/seminars .
  • Page 6 Contents...

  • Page 7: Introduction

    1 Introduction Structure of this system description This system description, which is also a component of the system manual (accessories), de- scribes features that relate to the overall measuring, control, and automation system or are equally applicable for all modules. The complete scope of information for each module is contained in the downloadable operating manuals.

  • Page 8: The Jumo Mtron T Measuring, Control, And Automation System

    1 Introduction The JUMO mTRON T measuring, control, and automation system 1.2.1 Overview Com1 RS422/485 or RS232, Modbus master/slave Com2 RS422/485 or RS232, Modbus master/slave PROFIBUS-DP slave max. 100 m Com1 RS422/485 or RS232, Modbus master/slave, connection for bar code scanner...

  • Page 9: Base Units

    (visualization and operation either with the multifunction panel or the plant visualization software JUMO SVS3000). • The base units contain the process image of the application. Furthermore, all configuration and parameter data of the system are stored in these modules (except for the multifunction panel).

  • Page 10: Input/Output Modules

    1 Introduction 1.2.4 Input/output modules • The modules are equipped with removable terminal strips with Push-In technology for the electrical connection. • All input/output modules operate at a voltage supply of DC 24 V. • The setup program, the multifunction panel or the optional PLC can be used to comfortably configure and parameterize the modules.
  • Page 11 1 Introduction Relay module 4-channel • Four relay outputs controlled via the system bus by digital sig- nals • Each relay is equipped with a changeover contact AC 230 V / 3 A • Separate terminal strip per relay output •...

  • Page 12: Special Modules

    1 Introduction Digital input/output module 12-channel • 12 channels which can be respectively configured as digital in- puts (DC 0/24 V) or as digital outputs (DC 0/24 V, 500 mA) • Supply of external voltage through terminal at the front •...

  • Page 13: Operating, Visualization, Recording

    1 Introduction 1.2.6 Operating, visualization, recording Multifunction panel 840 • Touchscreen with front made of aluminum incl. design foil (IP67) • TFT color monitor 21.3 cm (8.4”), resolution 640 x 480 pixels, 256 colors, with LED backlight • As an interface between man and machine it allows an optimal and clearly-arranged view of the process statuses and param- eters of the system •...
  • Page 14 1 Introduction Operating panels 350, 570, 1040 • TFT color display (64k colors) with resistiv-touch technology • Display sizes 8.9 cm (3.5''), 14.5 cm (5.7''), and 26.4 cm (10.4'') • Display resolutions 320 × 240 pixels and 640 × 480 pixels •...

  • Page 15: Power Supply Units

    1 Introduction 1.2.7 Power supply units Power supply units 705090/... • Voltage supply AC 100 V ... 240 V • 150 % peak load capability (for typical 4 s) • Minimum current inrush • Floating DC-OK relay contact • Efficiency up to 93.5 % •...

  • Page 16: Pc Programs

    1 Introduction 1.2.8 PC programs Setup program Setup program for project planning and configuration of the entire measuring, control, and automation system A complete PLC can be activated as an option. The setup program is distinguished by: • User-friendly configuration, parameterization, and startup of the base units, the input/output modules, and the multifunction panel •...
  • Page 17 1 Introduction Plant Visualization Software JUMO SVS3000 Plant Visualization Software for online visualization, batch report- ing and operation of the measuring, control and automation system with a networked PC This software ensures quick familiarity and easy creation of appli- cations. The user is able to quickly configure an individual applica- tion according to his/her requirements due to the prepared masks (process, group, trend screens).

  • Page 18: Content Of The Technical Documentation

    1 Introduction Content of the technical documentation The documentation for the measuring, control, and automation system is intended for plant manufacturers and users with specialist training. It has a modular structure and comprises dif- ferent sections. 1.3.1 Device documentation in printed form B 7050XX.4 Installation instructions A hard copy of the installation instructions is included in the scope of delivery of every module.

  • Page 19: Documentation For Optional Software

    1 Introduction B 7050XX.2.0 Interface description (Modbus interface) It provides information on communication with other devices or superordinate systems using the Modbus protocol (Modbus RTU, Modbus TCP). B 7050XX.4 Installation instructions The installation instructions describe the installation of the device and the connection of the supply and signal cables.

  • Page 20: Device Documentation On The Internet

    Download procedure: Step Action On the JUMO website, enter the number of the relevant product group in the search field at the top right (e.g. 705001 for the central processing unit) and start the search. The search results are listed.

  • Page 21: Available Technical Documentation

    1 Introduction Available technical documentation The documents specified below are available for the measuring, control, and automation sys- tem. 1.4.1 General information Product Type of documentation Printed PDF file Measuring, Data sheet T 705000 control, and System manual B 705000.0 automation system Setup program manual B 705000.6...

  • Page 22: Special Modules

    1 Introduction 1.4.4 Special modules Product Type of documentation Printed PDF file Router module Data sheet T 705040 Installation instructions B 705040.4 1.4.5 Operating, visualization, recording Product Type of documentation Printed PDF file Multifunction Data sheet T 705060 panel 840 Operating manual B 705060.0 Modbus interface description...

  • Page 23: Safety Information

    2 Safety information Warning symbols DANGER! This symbol indicates that personal injury caused by electrical shock may occur if the re- spective precautionary measures are not carried out. WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out.

  • Page 24: Intended Use

    2 Safety information Intended use The modules described are intended for measuring, control, and automation tasks in an indus- trial environment, as described in the technical data. Other uses or uses beyond those defined are not viewed as intended uses. The modules are built according to the relevant standards and directives as well as the appli- cable safety regulations.

  • Page 25: Acceptance Of Goods, Storage, And Transport

    3 Acceptance of goods, storage, and transport Checking the delivery • Ensure that the packaging and contents are not damaged • Check that the delivery is complete using the delivery papers and the order details • Inform the supplier immediately if there is any damage •...

  • Page 26: Disposal

    3 Acceptance of goods, storage, and transport CAUTION! Electrostatic charges occur in non-ESD protected environments. Electrostatic discharges can damage modules or components. For transport purposes, use only the ESD packaging provided. Disposal Disposing of the device DISPOSAL! Devices and/or replaced parts should not be placed in the refuse bin at the end of their ser- vice life as they consist of materials that can be recycled by specialist recycling plants.

  • Page 27: Identifying The Device Version

    4 Identifying the device version Nameplates The position and content of the nameplates is explained below using the example of the multi- channel controller module 705010. Position The nameplate (B) is affixed to the module case. Additional nameplates with reduced information are located on the module insert (A) and inside the module case (C;...
  • Page 28 4 Identifying the device version Fabrication no. (F-Nr) Among other things, the fabrication number contains the date of production (year/week). Example: F-Nr = 0070033801211010006 The figures concerned are in positions 12, 13, 14, and 15 (from the left). The device was therefore produced in the 1st calendar week of 2011.

  • Page 29: Scope Of Delivery

    PC Evaluation Software PCA3000 00431882 Release automatic print for PC Evaluation Software PCA3000 00505548 PCA Communication Software PCC 00431879 Plant Visualization Software JUMO SVS3000: See data sheet 700755 USB cable A-plug mini-B-plug 3 m 00506265 4.3.2 Central processing unit Accessories Article Part no.

  • Page 30: Controller Module

    4 Identifying the device version 4.3.3 Controller module Accessories Article Part no. Modules for option slots (expansion boards): Analog input 00569497 Relay (changeover contact) 00569498 2 relays (N/O contacts with common pole) 00569499 Analog output 00569500 2 digital inputs 00569501 Solid-state relay 1 A 00569502 2 open-collector outputs...

  • Page 31: Installation

    5 Installation General information on installation/dismounting DANGER! With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. Prior to the installation/dismounting of these modules or the removal of the module insert, the load circuits are to be disconnected from the voltage and the terminal strips are to be re- moved from the module.

  • Page 32: Module Sequence

    5 Installation Module sequence 5.2.1 System with centralized module assignment Example: Central processing unit with input/output modules The central processing unit (A) is required for this purpose. It contains all configuration, param- eter, and process data of the entire system and the customer-specific PLC application (if appli- cable).

  • Page 33: System With Decentralized Module Assignment

    5 Installation 5.2.2 System with decentralized module assignment Example: Modules on multiple DIN rails A router module (A) is required for the construction of a decentralized measuring, control, and automation system. This is the case, for example, if not all modules fit on a DIN rail, or if mod- ules must be mounted at a distance of more than 100 m from the central processing unit or an upstream router module.

  • Page 34: Installation/Dismounting On Din Rail

    5 Installation Installation/dismounting on DIN rail All modules in the system are intended for installation on a DIN rail according to DIN EN 60715 (35 mm × 7.5 mm × 1 mm). The following must always be installed on the left, at the start of the DIN rail: •...

  • Page 35: Base Units

    5 Installation 5.3.1 Base units Installation of a base unit, using the example of a central processing unit 705001 (A2) (A1) Installing the end brackets (B3) (B4) Procedure: Step Activity Mount the central processing unit (A) on the DIN rail from below and press upward (A1). Pivot the central processing unit (A) toward the rear until it snaps into place (A2).
  • Page 36 5 Installation Dismounting a base unit, using the example of a central processing unit 705001 (C) (D) (D2) (B4) (B4) (C3) Removing the central processing unit from the DIN rail (A6) (E1) (A5) Procedure: Step Activity Remove the connection cables if required (Setup, LAN, Bus Out). If required, use a screwdriver to release the wired terminal (E) of the central processing unit (A) and pull off toward the front (E1).
  • Page 37 5 Installation Step Activity Move the cover (C) to the right (C3) until the side contacts of the neighboring module are exposed. Then release the cover at the bottom using a screwdriver, press upward, and remove from the DIN rail. Note: The cover does not need to be removed from the DIN rail if there is sufficient space to the side to move it at least 10 mm to the right.

  • Page 38: Input/Output Modules

    5 Installation 5.3.2 Input/output modules In a sequence at the user's discretion, input/output modules can be arranged to the right next to a base unit or a router module. Installation, using the example of a multichannel controller module 705010 (A1) (A2) Example installation (A3)
  • Page 39 5 Installation Step Activity After attaching the cover, position the end bracket (D) on the DIN rail and move to the left against the cover (D6). Fasten the end bracket (D) using a screwdriver (D7). For this purpose, ensure that the end bracket and the cover are positioned flush against the final module.
  • Page 40 5 Installation Dismounting, using the example of a multichannel controller module 705010 (C) (D) (D1) (A4) (B3) (C2) Removing the multichannel controller module from the DIN rail (A8) (E5) (A6) (F7) Procedure: Step Activity Fully release the end bracket (D) using a screwdriver (D1), press upward from below, pivot toward the front, and remove from the DIN rail.
  • Page 41 5 Installation Step Activity Move the modules (B) on the right next to the multichannel controller module that is to be replaced (A) a minimum of 20 mm to the right (B3). ➥ These modules are isolated from the voltage supply and the system bus. Move the multichannel controller module (A) to the right (A4) until the side contacts of the neighboring module (here: central processing unit) –...

  • Page 42: Special Modules

    5 Installation 5.3.3 Special modules Installation, using the example of a router module 705040 (A1) (B3) (B4) (A2) Procedure: Step Activity Mount the router module (A) in the DIN rail from above (A1). Pivot the router module (A) downward until it snaps into place (A2). Position the end bracket (B) on the DIN rail and move to the right against the router module (B3).
  • Page 43 5 Installation Dismounting, using the example of a router module 705040 (B2) (A3) Removing the router module from the DIN rail (A6) (D1) (A4) (C5) Procedure: Step Activity Remove the connection cables if required (Bus In, Bus Out1, Bus Out2). ➥...
  • Page 44 5 Installation Step Activity Move the router module (A) to the left (A3) until the side contacts on the right side of the router module are exposed. Insert a suitable screwdriver (C) into the unlocking slot of the router module (A4) and press upward (C5).

  • Page 45: Mounting In A Panel

    5 Installation Mounting in a panel 5.4.1 Multifunction panel Mounting a multifunction panel 840 (705060) (B2) (C3) (C3) (C3) (C3) (D4) (A1) (B2) (C3) (C3) (C3) (C3) Procedure: Step Activity Insert the device (A) into the panel cut-out (A1) from the front until the two side spring balls (B) click into place (B2).

  • Page 46: Replacing Module Inserts

    5 Installation Replacing module inserts 5.5.1 Input/output modules DANGER! With multichannel controller module 705010 and relay module 705015, the load circuits from relay or solid state relay outputs can be operated with a dangerous electrical voltage (e.g. 230 V). There is a risk of electric shock. The load circuits are to be disconnected from the voltage supply prior to removing the wired terminal strips.
  • Page 47 5 Installation CAUTION! Only module inserts of the same type may be used for the replacement. Otherwise, the function of the system may be affected. The module inserts can be clearly identified using the nameplate. CAUTION! With the multichannel controller module 705010, a new module insert may contain retrofitted inputs or outputs that have not yet been configured.

  • Page 48: Special Modules

    5 Installation 5.5.2 Special modules Replacing the module insert of a router module 705040 For service purposes, the case (D) can remain in the system; only the module insert (B) is re- placed. Thanks to the hot connect functionality of the router module, this can even be per- formed during operation with the corresponding configuration (alias device address).
  • Page 49 5 Installation Mounting the module insert Step Activity Affix the new nameplate in place of the old nameplate (C) in the case. Hold the new module insert (B) at the grooved surfaces on the top and bottom and insert them into the case (D). For this purpose, ensure that the board of the module insert slides into the guide rails of the case.
  • Page 50 5 Installation...

  • Page 51: Electrical Connection

    6 Electrical connection Installation notes NOTE! These installation notes apply for the entire measuring, control, and automation system and, on some occasions, are only applicable for a specific module. The respective connection diagram shows the context. Requirements for the personnel •...
  • Page 52 6 Electrical connection References to other information • The electromagnetic compatibility meets the standards and regulations cited in the techni- cal data. • The USB device interface and voltage supply in the central processing unit 705001 are not electrically isolated. In general, please observe the specifications regarding electrical isola- tion.

  • Page 53: Electrical Isolation

    6 Electrical connection Electrical isolation Base units System bus Central processing unit 705001 24 V USB device System bus Out 1 AC 1500 V Ethernet AC 1500 V Com 1 AC 30, DC 50 V Com 2 AC 30, DC 50 V Input/output modules Multichannel controller module 705010 Analog input 1...
  • Page 54 6 Electrical connection System bus 24 V Analog input module 4-channel 705020 Analog input 1 AC 30 V, DC 50 V AC 30 V, DC 50 V Analog input 4 AC 30 V, DC 50 V Digital input Analog input module 8-channel 705021 Analog input 1 to 8 AC 30 V, DC 50 V Digital input...

  • Page 55: Voltage Supply

    6 Electrical connection NOTE! The external voltage supply for the digital input/output module 12-channel and the voltage sup- ply for controlling the digital inputs of this module must be switched on/off with a common dis- connecting device (common electrical circuit). Voltage supply The DC 24 V voltage supply is provided by an external power supply unit and fed in via the base unit (central processing unit) or a router module.
  • Page 56 6 Electrical connection CAUTION! Long connecting cables can cause a significant voltage drop at high current load (max. 8 A). This may lead to an underflow of the minimum allowable input voltage of DC 19.2 V. To prevent this, the output voltage of the power supply has to be increased if possible. Hereby it is important to ensure that the maximum allowable input voltage of DC 30 V is not exceeded at any module.

  • Page 57: Current Load

    6 Electrical connection Current load CAUTION! The maximum current load of the plug-in connections is 8 A. The system may be damaged if this current limit is exceeded. Distribute modules between multiple DIN rails and also power supply units, if required. Determining the maximum current without the setup program The current consumption for each module is stated in the technical data.
  • Page 58 6 Electrical connection CAUTION! The current consumption of the system can exceed the current load capacity of the used power supply units. The power supply units may be damaged. The dimensioning of the power supply units must be sufficiently large.

  • Page 59: System Bus

    6 Electrical connection System bus Side system bus The side system bus connects the base unit or router module to the input/output modules ar- ranged on the same DIN rail. Either • a base unit or • a router module must always be installed on the left, at the start of the DIN rail.
  • Page 60 6 Electrical connection System bus connections of a multifunction panel 840 System bus In System bus Out System bus between base unit, router module, and multifunction panel To connect the base unit to a multifunction panel or a router module, a connection is established via the RJ45 sockets (Bus Out –...
  • Page 61 6 Electrical connection Router module with downstream modules Network cable (patch or crossover cable), at least CAT5 (S/FTP); distance per connection up to 100 m Multifunction panel; instead of a router mod- Router module without downstream modules to increase the range Router module with downstream modules...
  • Page 62 6 Electrical connection...

  • Page 63: Startup And Configuration

    7 Startup and configuration A setup program is available for the measuring, control, and automation system. The setup pro- gram must be used for system startup; the first step is to perform project configuration. For ex- ample, this also includes: •...

  • Page 64: Setup Program

    7 Startup and configuration Setup program The setup program (accessories) is installed on a PC and connected to the base unit (e.g. cen- tral processing unit) via a USB or LAN interface. In this way, the entire system can be conve- niently configured, parameterized, and operated.

  • Page 65: Multifunction Panel 840

    7 Startup and configuration Multifunction panel 840 The multifunction panel 840 with TFT-touchscreen allows easy and clearly-arranged measured data visualization, operation, configuration, and parameterization of the system. The TFT color screen has a screen size of 21.3 cm (8.4“), a resolution of 640 × 480 pixels, 256 colors, and LED backlight.
  • Page 66 7 Startup and configuration...

  • Page 67: Appendix

    8 Appendix General technical data 8.1.1 Directives • 2006/95/EC Low Voltage Directive • 2004/108/EC Electromagnetic Compatibility Directive 8.1.2 Electrical safety • According to DIN EN 61010-1 • Overvoltage category III, pollution degree 2 8.1.3 Protection type according to DIN EN 60529 •...

  • Page 68: Ambient Requirements

    8 Appendix 8.1.7 Ambient requirements Multifunction panel 840 • Indoor use • Ambient temperature: -20 to +55 °C • Storage temperature: -30 to +70 °C Humidity ≤ 90 % rel. humidity without condensation • • Site altitude: Up to 2000 m above sea level Modules •...

  • Page 69: Mechanical Tests

    8 Appendix 8.1.10 Mechanical tests Modules for DIN rail mounting Classification acc. to DIN EN 60721-3-3, table 6, class 3M2 Sinusoidal vibration, stationary Test method Acc. to DIN EN 60068-2-6, test Fc Deflection amplitude 1,5 mm Accelaration amplitude 5 m/s (~ 0,5 g) 2 Hz ≤...
  • Page 70 8 Appendix Multifunction panel • Vibration test acc. to DIN EN 50178, table 14 Sinusoidal vibration, stationary Test method Acc. to DIN EN 60068-2-6, test Fc Deflection amplitude 0,075 mm Accelaration amplitude 10 m/s (~ 1 g) 10 Hz ≤ f ≤ 57 Hz Deflection frequency range Crossover frequency 57 Hz...
  • Page 71 Additional object types allow the selection of programs and process steps, are used to dis- play batch texts, or provide the user logon/logoff in the process screen. • By hiding the JUMO toolbar, the whole screen area is available for the customer-specific process screen.
  • Page 72 You can obtain more detailed information on training, the individual seminars, and the registra- tion formalities from: JUMO GmbH & Co. KG Seminar Department Manfred Schleicher Moritz-Juchheim-Straße 1...
  • Page 74 JUMO GmbH & Co. KG Street address: Moritz-Juchheim-Straße 1 36039 Fulda, Germany Delivery address: Mackenrodtstraße 14 36039 Fulda, Germany Postal address: 36035 Fulda, Germany Phone: +49 661 6003-0 Fax: +49 661 6003-607 E-mail: mail@jumo.net Internet: www.jumo.net JUMO Instrument Co. Ltd.

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