Front Caliper Service; Caliper Removal And Disassembly - Polaris Outlaw 500 Service Manual

BRAKES
3. Fill reservoir with DOT 3 or DOT 4 Brake Fluid.
Polaris DOT 3 or DOT 4 Brake Fluid
4. Follow bleeding procedure. Check all connections for leaks
and repair if necessary.

FRONT CALIPER SERVICE

Caliper Removal and Disassembly

1. Clean caliper area before removal.
2. Elevate and support front of machine. Remove the front
wheel.
Use care when supporting vehicle so that it
does not tip or fall.
Severe injury may occur if machine tips or falls.
3. Using a line wrench, loosen and remove brake line to
caliper. Place a container under caliper to catch fluid
draining from brake line.
6.12
CAUTION
4. Loosen pad adjuster screw 2-3 turns.
5. Remove the upper and lower caliper mounting bolts and
remove the caliper assembly from the caliper mount.
6. Push upper pad retainer pin inward and slip brake pads past
edge.
RepairPro Service Manual