wsm M7060 Workshop Manual page 403

M6060, M7060, WSM
Clearance between Differential Case and Differential Side Gear
1. Measure the differential side gear boss O.D..
2. Measure the differential case bore I.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace it.
Factory specification
Clearance between
differential case and
differential side gear
Allowable limit
Differential case bore
Factory specification
I.D.
Differential side gear
Factory specification
boss O.D.
Clearance between Differential Pinion Shaft and Pinion Gear
1. Measure the differential pinion shaft O.D..
2. Measure the differential pinion gear I.D. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace.
Factory specification
Clearance between
differential pinion shaft
and pinion gear
Allowable limit
Differential pinion shaft
Factory specification
O.D.
Differential pinion gear
Factory specification
I.D.
Backlash between Differential Pinion and Differential Side
Gear
1. Hold the plastigauge (wire of solder) (2) on the pinion gear (1)
with grease.
2. Turn the pinion gear (1) to mesh the plastigauge (wire of solder).
3. Measure the thickness of plastigauge (wire of solder).
4. If the backlash exceeds the allowable limit, adjust with shim (3).
5. Adjust the backlash properly by repeated above procedure.
Factory specification
Backlash between pinion
gear and differential side
gear
Allowable limit
(Reference)
• Thickness of adjusting shim :
0.8 mm (0.032 in.) [Code No. 67211-15170]
1.0 mm (0.039 in.) [Code No. 67211-15160]
1.2 mm (0.047 in.) [Code No. 67211-15180]
• Standard size of shim : 1.0 mm (0.039 in.)
(1) Pinion Gear
(2) Plastigauge (Wire of Solder)
5-S16
FRONT AXLE
0.050 to 0.091 mm
0.0020 to 0.0035 in.
0.35 mm
0.014 in.
32.025 to 32.050 mm
1.2609 to 1.2618 in.
31.959 to 31.975 mm
1.2583 to 1.2588 in.
9Y1210828FAS0026US0
0.016 to 0.052 mm
0.00063 to 0.0020 in.
0.25 mm
0.0098 in.
15.966 to 15.984 mm
0.62859 to 0.62929 in.
16.000 to 16.018 mm
0.62993 to 0.63062 in.
9Y1210828FAS0027US0
0.1 to 0.3 mm
0.004 to 0.01 in.
0.4 mm
0.02 in.
(3) Shim
(4) Side Gear
9Y1210828FAS0028US0
KiSC issued 08, 2013 A