Shuttle Clutch - wsm M108S Workshop Manual

M108S, WSM

[2] SHUTTLE CLUTCH

Clearance between Internal Snap Ring and Pressure Plate
1. Measure the clearance between internal snap ring and pressure
plate with a feeler gauge while applying the specified force.
Specified force : 177 to 294 N (18.0 to 30.0 kgf, 39.7 to 66.1 lbf).
2. Three points are measured, and the smallest value is assumed
to be clearance.
3. If the clearance exceeds the allowable limit, measure the
thickness of clutch disc and steel plate with vernier calipers.
4. If the thickness is less than the allowable limit, replace them.
5. Remeasure to confirm the correct clearance.
NOTE
• Clearance between internal snap ring and pressure plate is
adjusted by two kinds of clutch discs with different
thickness. Therefore, use the one of the same thickness
when you change clutch disc.
Clearance between
Factory spec.
internal snap ring and
pressure plate
Allowable limit
(F and R side)
(Reference)
• There are two kinds of thickness of clutch discs.
• Thickness of plate, disc and piston.
Steel plate Factory spec.
Pressure plate Factory spec.
3F750-
Factory spec.
23920
Clutch disc
3F750-
Factory spec.
23680
Piston Factory spec.
3-S39
TRANSMISSION
2.0 to 2.2 mm
0.079 to 0.086 in.
3.6 mm
0.14 in.
1.94 to 2.06 mm
0.0764 to 0.0811 in.
4.42 to 4.58 mm
0.174 to 0.180 in.
2.10 to 2.20 mm
0.0827 to 0.0866 in.
2.30 to 2.40 mm
0.0906 to 0.0944 in.
10.9 to 11.1 mm
0.430 to 0.437 in.
W1042118
KiSC issued 05, 2012 A