Page 1 YASKAWA AC Drive-A1000 High Performance Vector Control Drive Quick Start Guide Type: CIMR-AUA Models: 200 V Class: 0.4 to 110 kW (3/4 to 175 HP ND) 400 V Class: 0.4 to 630 kW (3/4 to 1000 HP ND) 600 V Class: 0.75 to 185 kW (1 to 250 HP ND) To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
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Page 3: Quick Reference
Refer to Drive Alarms, Faults, and Errors on page 178. Standards Compliance Refer to European Standards on page 330 Refer to UL and CSA Standards on page 340. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
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Page 5: Table Of Contents
Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242 ..69 Flange Type Model 4A0414 ....................72 Flange Type Models 4A0515 and 4A0675 ................74 Flange Type Models 4A0930 and 4A1200 ................76 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 6 Terminal AM/FM Signal Selection ....................113 Terminal DM+ and DM- Output Signal Selection ................114 3.9 Connect to a PC.........................115 3.10 Wiring Checklist ........................116 4. START-UP PROGRAMMING & OPERATION............. 119 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 7 5.6 Copy Function Related Displays ..................211 Tasks, Errors, and Troubleshooting ....................211 Fault Reset Methods ........................211 6. PERIODIC INSPECTION & MAINTENANCE ............213 6.1 Inspection ..........................214 Recommended Daily Inspection...................... 214 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 8 C2: S-Curve Characteristics......................261 C3: Slip Compensation........................261 C4: Torque Compensation ......................262 C5: Automatic Speed Regulator (ASR) ................... 262 C6: Carrier Frequency........................264 B.4 d: References........................266 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 9 B.10 o: Operator-Related Settings ...................312 o1: Digital Operator Display Selection..................... 312 o2: Digital Operator Keypad Functions ................... 312 o3: Copy Function ........................... 313 o4: Maintenance Monitor Settings....................313 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 10 Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ........350 C.3 Safe Disable Input Function .....................352 Specifications ..........................352 Precautions ............................. 352 Using the Safe Disable Function ..................... 352 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 11: Preface & General Safety
Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................12 GENERAL SAFETY....................13...
Page 12: Preface
Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.
Page 13: General Safety
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • When ordering a new copy of the manual due to damage or loss, contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover.
Page 14: Safety Messages
Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
Page 15: General Application Precautions
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa or a Yaskawa representative before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 16 Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or a Yaskawa representative for details.
Page 17 Selecting a Circuit Breaker or Circuit Interrupter Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
Page 18: Motor Application Precautions
Figure i.2 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds. 25% ED (or 15 min)
Page 19 • To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for details.
Page 20: Drive Label Warning Example
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact Yaskawa or a Yaskawa representative. WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
Page 21: Receiving
Receiving This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components. MODEL NUMBER AND NAMEPLATE CHECK............22 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 22: Model Number And Nameplate Check
If the drive appears damaged upon receipt, contact the shipper immediately. • Verify receipt of the correct model by checking the information on the nameplate. • If you have received the wrong model or the drive does not function properly, contact Yaskawa or a Yaskawa representative. Nameplate □□□□□□□□□□...
Page 23 2A0211 45 (60) 2A0250 75 (100) 2A0250 55 (75) 2A0312 90 (125) 2A0312 75 (100) 2A0360 110 (150) 2A0360 90 (125) 2A0415 110 (175) 2A0415 110 (150) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 24 5A0027 15 (20) 5A0032 22 (30) 5A0032 18.5 (25) 5A0041 30 (40) 5A0041 22 (25-30) 5A0052 37 (50) 5A0052 30 (40) 5A0062 45 (60) 5A0062 37 (50-60) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 25 5A0099 55 (75) 5A0125 90 (125) 5A0125 75 (100) 5A0145 110 (150) 5A0145 90 (125) 5A0192 160 (200) 5A0192 110 (150) 5A0242 185 (250) 5A0242 160 (200) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 26 1.1 Model Number and Nameplate Check This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 27: Mechanical Installation
Mechanical Installation This chapter explains how to properly mount and install the drive. MECHANICAL INSTALLATION................28 FLANGE TYPE ENCLOSURE (NEMA 12 BACKSIDE) DIMENSIONS & HEAT LOSS........................41 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 28: Mechanical Installation
2.1. Failure to comply may damage the drive due to improper cooling. Figure 2.1 Correct Installation Orientation NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 29 Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms of stacked drives for easier cooling fan replacement. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 30: Instructions On Installation Using The Eye Bolts
When vertical suspension of the drive is required in an enclosure panel, change the orientation of the eye bolts for these models by turning the eye bolts counterclockwise 90 degrees. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 31 Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then begin lowering the drive again very slowly until the drive is placed correctly. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 32 (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (90.4) 2.286 2A0211F – (12.95) (28.74) (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (92.6) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 33 (257.9) <1> Removing the top protective cover from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while retaining IP20 conformity. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 34 <1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while maintaining IP20 conformity. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 35 – – – – – (1.7) (1.5) (1.5) (1.6) (2.8) (3.1) (0.9) (1.4) 2A0012F – – – – – (1.7) (2.2) (1.5) (1.6) (2.8) (3.1) (0.9) (1.4) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 36 – – – – (3.3) (4.1) (0.9) (3.9) (2.6) (1.0) (2.0) (2.4) (1.1) 4A0103F – – – – (3.3) (4.1) (0.9) (3.9) (2.6) (1.0) (2.0) (2.4) (1.1) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 37 Removing the top protective cover or bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while maintaining IP20 conformity. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 38 (30.43) (0.51) (5.12) (0.18) (0.18) (218.3) <1> Customers may convert these models to IP20/NEMA 1, UL Type 1 enclosures using an IP20/NEMA 1, UL Type 1 Kit. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 39 (30.43) (0.51) (5.12) (0.18) (0.18) (235.9) <1> Customers may convert these models to IP20/NEMA 1, UL Type 1 enclosures using an IP20/NEMA 1, UL Type 1 Kit. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 40 IP20/NEMA 1, UL Type 1 Kit when performing the conversion. Contact a Yaskawa representative for IP20/NEMA 1, UL Type 1 Kit availability for IP00/Open Type models not listed. Table 2.9 IP20/NEMA 1, UL Type 1 Kit Selection...
Page 41: Flange Type Enclosure (Nema 12 Backside) Dimensions & Heat Loss
(6)-MOUNTING HOLES FOR #10[M5] SCREWS 5.28 Unit: in. [mm] [134] 1.34 [34] 7.64 194.0 Figure 2.9 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 42 Wt. kg (lb) Class Internal External Total Internal External Total 5A0003 23.3 21.5 44.8 19.8 28.9 48.7 3.4 (7.5) 5A0004 33.6 27.5 61.1 27.6 54.3 81.9 3.4 (7.5) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 43 2. EXPOSED HEATSINK RECOMMENDED CLEARANCE D=1.97 in. [50 mm] MINUS PANEL THICKNESS Unit: in. [mm] Figure 2.10 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 44: Flange Type Models 2A0018 And 2A0021, 4A0007 To 4A0011, And 5A0006 And 5A0009
HORIZONTAL MTG DIM NOTE: Maximum surrounding air temperature is 50 °C [122 °F] Unit: in. [mm] Figure 2.11 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 45 Wt. kg (lb) Class Internal External Total Internal External Total 5A0006 43.7 28.1 71.8 27.0 53.0 80.0 3.7 (8.1) 5A0009 68.9 43.4 112.3 36.4 78.7 115.1 3.7 (8.1) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 46 +/- 0.02 in. [0.5 mm] 2. EXPOSED HEATSINK RECOMMENDED CLEARANCE Unit: in. [mm] D=2.36 in. MINUS PANEL THICKNESS Figure 2.12 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 47: Flange Type Models 2A0030 And 2A0040, 4A0018 And 4A0023, And 5A0011
HORIZONTAL MTG DIM NOTE: Maximum surrounding air temperature is 50 °C [122 °F] Unit: in. [mm] Figure 2.13 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 48 ND (Fc = 2 kHz) HD (Fc = 8 kHz) Wt. kg (lb) Class Internal External Total Internal External Total 5A0011 88.0 56.1 144.1 49.5 110.9 160.4 4.1 (9.0) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 49 =/- 0.02 in. [0.5 mm] 2. EXPOSED HEATSINK RECOMMENDED CLEARANCE Unit: in. [mm] D=2.36 in. [60 mm] MINUS PANEL THICKNESS Figure 2.14 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 50: Flange Type Model 4A0031
[140.0] NOTE: Maximum surrounding air temperature is 50 °C (122 °F) HORIZONTAL MTG DIM 7.09 [180.0] 6.85 [174] Unit: in. [mm] 9.21 [234.0] Figure 2.15 Model 4A0031 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 51 1. CUTOUT TOLERANCES: +/- 0.02 in. [0.5 mm] 2. EXPOSED HEATSINK RECOMMENDED CLEARANCE Unit: in. [mm] D=1.97 in. [50 mm] MINUS PANEL THICKNESS Figure 2.16 Model 4A0031 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 52: Flange Type Models 2A0056, 4A0038, And 5A0017 And 5A0022
NOTE: Maximum surrounding air temperature is 50 °C (122 °F) 7.09 [180.0] 6.85 Unit: in. [mm] [174] 9.21 [234.0] Figure 2.17 Models 2A0056, 4A0038, and 5A0017 and 5A0022 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 53 Wt. kg (lb) Class Internal External Total Internal External Total 5A0017 146.7 96.6 243.3 67.5 144.7 212.2 6.0 (13.2) 5A0022 178.3 99.4 277.7 81.1 203.8 284.9 6.0 (13.2) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 54 +/- 0.021 in. [0.5 mm] 2. EXPOSED HEATSINK RECOMMENED CLEARANCE Unit: in. [mm] D=3.5 in. [88.9 mm] MINUS PANEL THICKNESS Figure 2.18 Models 2A0056, 4A0038, and 5A0017 and 5A0022 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 55: Flange Type Models 2A0069 And 2A0081, 4A0044, And 5A0027 And 5A0032
NOTE: Maximum surrounding air temperature id 50 °C (122 °F) HORIZONTAL MOUNTING DIM Unit: in. [mm] Figure 2.19 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 56 Wt. kg (lb) Class Internal External Total Internal External Total 5A0027 227.2 132.1 359.3 113.9 267.2 381.1 8.7 (19.1) 5A0032 279.9 141.6 421.5 132.2 332.9 465.1 8.7 (19.1) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 57 +/- 0.02 in. [0.5 mm] 2. EXPOSED HEATSINK RECOMMENDED CLEARANCE Unit: in. [mm] D=3.35 in. [85 mm] MINUS PANEL THICKNESS Figure 2.20 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 58: Flange Type Models 2A0110 And 4A0058
(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.21 Models 2A0110 and 4A0058 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 59 2. EXPOSED HEATSINK DEPTH D=3.82 in. [97 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 2.22 Models 2A0110 and 4A0058 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 60: Flange Type Models 2A0138, 4A0072, And 5A0041 And 5A0052
USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.23 Models 2A0138, 4A0072, and 5A0041 and 5A0052 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 61 2. EXPOSED HEATSINK DEPTH D=3.81 in. [97 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 2.24 Models 2A0138, 4A0072, and 5A0041 and 5A0052 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 62: Flange Type Models 4A0088 And 4A0103
HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.25 Models 4A0088 and 4A0103 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 63 2. EXPOSED HEATSINK DEPTH D=3.97 in. [101 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 2.26 Models 4A0088 and 4A0103 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 64: Flange Type Models 2A0169 And 2A0211, 4A0139 And 4A0165, And 5A0062 To 5A0099
REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.27 Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 65 1253 1665 1267 1619 45 (99.0) <1> Carrier frequency is set to 8 kHz in models 5A0062 and 5A0077 and set to 5 kHz in model 5A0099. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 66 D=4.21 in. [107 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 2.28 Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 67: Flange Type Models 2A0250 And 2A0312, 4A0208, And 5A0125 And 5A0145
REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.29 Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 68 D=5.00 in. [127 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 2.30 Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 69: Flange Type Models 2A0360 And 2A0415, 4A0250 To 4A0362, And 5A0192 And 5A0242
REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.31 Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 70 HD (Fc = 2 kHz) Wt. kg (lb) Class Internal External Total Internal External Total 5A0192 2420 3189 2114 2762 117 (257) 5A0242 1131 3100 4231 2526 3422 117 (257) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 71 D=4.99 in. [127 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 2.32 Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 72: Flange Type Model 4A0414
(2) MOUNTING BRACKETS USED DURING TRANSPORT ONLY REMOVE BEFORE INSTALLING NOTE: Maximum surrounding air temperature is 50 °C (122 °F) Unit: in. [mm] Figure 2.33 Model 4A0414 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 73 +/- 0.02 in. [0.5 mm] 2. EXPOSED HEATSINK DEPTH D=5.19 in. [132 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 2.34 Model 4A0414 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 74: Flange Type Models 4A0515 And 4A0675
Wt. kg (lb) Class Internal External Total Internal External Total 4A0515 1668 4850 6518 1386 3972 5358 223 (492) 4A0675 2037 4861 6898 1685 4191 5876 228 (503) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 75 2. EXPOSED HEATSINK DEPTH D=7.71 in. [196 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 2.36 Models 4A0515 and 4A0675 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 76: Flange Type Models 4A0930 And 4A1200
Wt. kg (lb) Class Internal External Total Internal External Total 4A0930 2952 8476 11428 2455 6912 9367 575 (1265) 4A1200 3612 8572 12184 3155 7626 10781 587 (1291) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 77 1. EXPOSED HEATSINK DEPTH D=5.75 in. [146 mm] MINUS PANEL THICKNESS 2. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 2.38 Models 4A0930 and 4A1200 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 78 2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 79: Electrical Installation
MAIN CIRCUIT CONNECTION DIAGRAM............83 TERMINAL COVER....................87 DIGITAL OPERATOR AND FRONT COVER............89 TOP PROTECTIVE COVER...................92 MAIN CIRCUIT WIRING..................93 CONTROL CIRCUIT WIRING................105 CONTROL I/O CONNECTIONS................110 CONNECT TO A PC.....................115 3.10 WIRING CHECKLIST...................116 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 80: Standard Connection Diagram
NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in damage to the drive. Refer to Control I/O Connections on page 110 for details. Note: The minimum load for the relay outputs M1-M2, M3-M4, M5-M6, and MA-MB-MC is 10 mA. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 81 Figure 3.1 Drive Standard Connection Diagram (example: model 2A0040) <1> Remove the jumper when installing a DC link choke. Models 2A0110 to 2A0415 and 4A0058 to 4A1200 come with a built-in DC link choke. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 82 NOTICE: Do not connect more than one multi-function input to one terminal. Improper wiring may result in drive malfunction. Use an external power supply when sharing a terminal with more than one input. Do not use the built-in +24 V power supply. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 83: Main Circuit Connection Diagram
Three-Phase 600 V Class Models 5A0041, 5A0052 B1 B2 Relay Current DC link choke sensor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 – Control Gate board Operator board Figure 3.3 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 84: Three-Phase 200 V Class Models 2A0169 To 2A0211 Three-Phase 400 V Class Models 4A0088 To 4A0139 Three-Phase 600 V Class Models 5A0062 To 5A0099
Current DC link choke sensor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 – 24 V Control Gate board Operator Power board Supply Figure 3.5 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 85: Three-Phase 400 V Class Models 4A0930, 4A1200
Removing the Jumper Models 4A0930 and 4A1200 are compatible for operation with 12-pulse rectification. Operation with 12-pulse rectification requires the user to separately prepare a 3-winding transformer for the power supply. Contact Yaskawa or your nearest sales representative for transformer specifications.
Page 86 Braking Resistor Unit (option) Braking Unit (option) − − U/T1 R/L1 V/T2 Motor S/L2 W/T3 T/L3 W2 V2 U2 R1/L11 S1/L21 T1/L31 Figure 3.8 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 87: Terminal Cover
Figure 3.11 Reattaching the Terminal Cover on an IP20/NEMA 1, UL Type 1 Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 88: Models 2A0110 To 2A0250, 4A0208 To 4A1200, And 5A0125 To 5A0242 (Ip00/Open Type Enclosure)
Figure 3.14 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 89: Digital Operator And
Loosen the installation screw on the front cover. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 90 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.19 until the cover comes off. Figure 3.19 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 91 Figure 3.20 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A1200) After connecting the hooks to the drive, press firmly on the cover to lock it into place. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 92: Top Protective Cover
Protective Cover Mounting Holes Figure 3.22 Reattaching the Protective Cover YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 93: Main Circuit Wiring
NOTICE: If a fuse is blown or an Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 94: Protecting Main Circuit Terminals
Insulation Barrier Insulation barriers are packaged with drive models 4A0414 through 4A1200 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.23 for instructions on placement of the insulation barriers.
Page 95 Refer to Closed-Loop Crimp Terminal Size on page for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
Page 96 ⊖, ⊕1 – 3/0 to 300 2A0250 18 to 23 ⊕3 – 2 to 300 (159 to 204) 32 to 40 3 to 300 (283 to 354) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 97 (18.6 to 20.4) ⊖, ⊕1, ⊕2 – 12 to 6 4A0018 B1, B2 – 12 to 10 2.0 to 2.5 <1> 14 to 10 (17.7 to 22.1) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 98 1/0 to 4/0 U/T1, V/T2, W/T3 1/0 to 4/0 18 to 23 ⊖, ⊕1 – 1/0 to 4/0 4A0139 (159 to 204) ⊕3 – 3 to 4/0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 99 4/0 × 4P×2 3/0 to 300 32 to 40 4A0930 ⊖, ⊕1 – 4/0 to 300 (283 to 354) ⊕3 – 4/0 to 300 3/0 to 250 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 100 6.0 to 10 2.7 to 3.0 B1, B2 – (10 to 8) (23.9 to 26.6) 6.0 to 10 5.4 to 6.0 (12 to 8) (47.8 to 53.1) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 101 (10 to 4/0) 25 to 95 18 to 23 ⊖, ⊕1 5A0077 – (3 to 4/0) (159 to 204) 16 to 95 ⊕3 – (6 to 4/0) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 102 When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2 , refer to the instruction manual for each device. For Note: more information, contact Yaskawa or your nearest sales representative. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 103: Main Circuit Terminal And Motor Wiring
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment. Refer to Figure 3.24 when using multiple drives. Do not loop the ground wire. Figure 3.24 Multiple Drive Wiring YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 104 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 105: Control Circuit Wiring
Safe Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the power supply as explained on page 110. Safe Disable function common Safe disable function common YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 106 <1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to the manual section on Control I/O Connections for more information. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 107: Terminal Configuration
(24 to 16) R+, R-, S+, S- E(G) 1.0 (16) 0.5 to 1.0 0.5 to 2 E(G) M3.5 1.25 (12) – – (4.4 to 8.9) (20 to 14) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 108: Wiring The Control Circuit Terminal
3.7 Control Circuit Wiring Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table 3.11 for dimensions. Figure 3.27 Ferrule Dimensions Table 3.11 Ferrule Terminal Types and Sizes...
Page 109 NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 110: Control I/O Connections
External 24 Vdc Power Supply (Terminals SN and SP) Sinking Mode (NPN) 24 Vdc 24 Vdc External 24 Vdc ±10% Sourcing Mode (PNP) 24 Vdc 24 Vdc External 24 Vdc ±10% YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 111: Sinking/Sourcing Mode Selection For Safe Disable Inputs
Jumper S3 Jumper S3 24 Vdc 24 Vdc External 24 Vdc ±10% Sinking Mode Jumper S3 Jumper S3 24 Vdc 24 Vdc 24 Vdc ±10% Sourcing Mode YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 112: Using The Pulse Train Output
Load Impedance (kΩ) 12 to 15 Vdc ±10% 1.0 kΩ or higher External Power Supply Load Impedance Sink Current Figure 3.32 Pulse Output Connection Using External Voltage Supply YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 113: Terminal A2 Input Signal Selection
H4-07 Terminal FM signal level selection 0: 0 to 10 Vdc 1: -10 to 10 Vdc 0 to 2 H4-08 Terminal AM signal level selection 2: 4 to 20 mA YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 114: Terminal Dm+ And Dm- Output Signal Selection
Table 3.19 EDM Switch Settings S2 Position Description N.O. Normally open N.C. Normally closed (default setting) Note: Refer to Safe Disable Input Function on page 352 for details on EDM. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 115: Connect To A Pc
The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to a PC, Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings.
Page 116: Wiring Checklist
Check for any other wiring mistakes. Only use a multimeter to check wiring. – Properly fasten drive control circuit terminal screws. Refer to Main Circuit Wire Gauges and Tightening Torques on page YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 117 Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – Safe Disable input wiring should not exceed 30 m. – YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 118 3.10 Wiring Checklist This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 119: Start-Up Programming & Operation
THE DRIVE AND PROGRAMMING MODES............124 START-UP FLOWCHARTS.................127 POWERING UP THE DRIVE................133 APPLICATION SELECTION................134 BASIC DRIVE SETUP ADJUSTMENTS..............135 AUTO-TUNING.....................164 NO-LOAD OPERATION TEST RUN..............171 TEST RUN WITH LOAD CONNECTED...............173 4.10 TEST RUN CHECKLIST..................174 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 120: Using The Digital Operator
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 121: Lcd Display
Function Key 2 (F2) → Pressing scrolls the cursor to the right. RESET Pressing resets the existing drive fault error. Indicates forward motor operation. FWD/REV Indicates reverse motor operation. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 122: Alarm (Alm) Led Displays
REMOTE. • The drive was powered up with b1-17 = 0 (default) while the Run command is active. Examples <1> The drive cannot start operation. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 123: Menu Structure For Digital Operator
<5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 124: The Drive And Programming Modes
“1” flashes. (0.0~6000.0) “10.0 sec” ← → -PRMSET- Decel Time 1 9. Press C1-02=0020.0Sec and enter 0020.0. (0.0~6000.0) “10.0 sec” ← → YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 125 1. Parameter availability depends on the control mode set in A1-02; some parameters listed above may not be accessible in all control modes. 2. Parameters listed in Table 4.4 are set in alphanumeric order as User Parameters in A2-01 to A2-26. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 126: Switching Between Local And Remote
H1-oo to “1”). Setting H1-oo to 1 disables the LO/RE key on the digital operator. Refer to H1: Multi-Function Digital Inputs on page for details. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 127: Start-Up Flowcharts
Simple motor setup using V/f mode – High-performance operation using Open Loop Vector or Closed Loop Vector motor control Setting up the drive to run a permanent magnet (PM) motor YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 128: Flowchart A: Basic Start-Up And Motor Tuning
50 m. 2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 129: Subchart A-1: Simple Motor Setup Using V/F Control
Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure 4.5 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 130: Subchart A-2: High Performance Operation Using Olv Or Clv
<3> Make sure the motor and load can run freely (i.e., if a brake is mounted, make sure it is released). <4> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 131: Subchart A-3: Operation With Permanent Magnet Motors
PG get reversed. Use parameter F1-05 to switch the direction of the PG so that it matches the motor direction. 2. Realign the Z Pulse if the PG encoder is replaced. Set T2-01 to 3 to recalibrate the drive for the new encoder. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 132 Flowchart Figure 4.7 Operation with Permanent Magnet Motors <1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another manufacturer, enter “FFFF”. <2> Set E5-01 to the motor code to eliminate the need to perform tuning. Refer to Parameters Changed by Motor Code Selection (for PM Motors) in the drive Technical Manual for details.
Page 133: Powering Up The Drive
Refer to Fault Displays, Causes, and Possible STOP Fault Ext Fault S3 Solutions on page 179 for more information. are lit. RESET External fault (example) RESET ENTER STOP YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 134: Application Selection
A1-06 may automatically change the I/O terminal function from the default setting. Failure to comply may result in death or serious injury. Parameter Name Setting Range Default 0: General-purpose 1: Water supply pump 2: Conveyor A1-06 Application Preset 3: Exhaust fan 4: HVAC fan 5: Air compressor YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 135: Basic Drive Setup Adjustments
User Initialization resets all parameters to a user-defined set of default values previously saved to the drive. Set parameter o2-03 to 2 to clear the user-defined default values. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 136 Voltage Input Voltage input can be used at any of the three analog input terminals. Make the settings as described in Table 4.6 for the input used. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 137 The frequency reference input can be switched between the analog terminals A1, A2, and A3 using multi-speed inputs. Refer to Multi-Step Speed Selection on page 146 for details on using this function. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 138 Parameter Name Setting Range Default <1> b1-03 Stopping Method Selection 0 to 3 <1> The setting range is 0, 1, or 3 in CLV, OLV/PM, AOLV/PM, and CLV/PM. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 139 When the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration) to stop. The stopping time is determined by the inertia and the friction in the driven system. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 140 Figure 4.15 DC Injection Braking Time Depending on Output Frequency Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, lengthen the minimum baseblock time (L2-03) until the fault no longer occurs. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 141 If DC Injection Braking Time is enabled at stop, then DC Injection Braking is performed for the time set in b2-04 after Short- Circuit Braking is complete. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 142 Search 1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search. Setting 1: Enabled This setting performs Speed Search when the Run command is entered. The drive begins running the motor after Speed Search is complete. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 143 2. Attempting to use the digital input setting “Accel/Decel time 2 selection” (H1-oo = 1A) together with motor 1/2 switching triggers an oPE03 error, indicating contradictory multifunction input settings. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 144 Changing the Duty Mode selection automatically changes the maximum size motor that the drive can run, sets the E2-oo parameters to appropriate values (E4-oo for motor 2), and recalculates parameter settings determined by motor capacity (e.g., b8-04, L2-03, n5-02, L3-24, C5-17, and C5-37). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 145 <2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes. The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 146 Frequency Reference 14 (d1-14) Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) <1> − − − − Jog Frequency Reference (d1-17) <1> The Jog frequency overrides all other frequency references. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 147 <1> The braking transistor operation levels are valid for the drive internal braking transistor. When using a CDBR braking unit, refer to instruction manual TOBPC72060000 or TOBPC72060001. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 148 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz 1.3 2.5 1.5 3 1.5 3 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 149 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 150 50 Hz Setting = A 60 Hz Setting = B 60 Hz 1.3 2.5 1.5 3 1.3 2.5 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 151 Provides motor control, protects the motor, and calculates torque limits. Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. If Auto-Tuning completes successfully, the value entered to T1-04 will automatically be saved to E2-01. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 152 KEB Ride-Thru 1 (N.O.) Fast Stop (N.C.) – Communications Test Mode – Timer Function Input – High Slip Braking (HSB) – PID Disable – Drive Enabled – YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 153 H2-01 to H2-03: Terminal M1-M2, M3-M4, and M5-M6 Function Selection The drive has three multi-function output terminals. Table 4.27 lists the functions available for theses terminals using H2-01, H2-02, and H2-03. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 154 Output frequency or motor speed is outside the range of frequency reference ±L4-04. Closed Output frequency or motor speed is within the range of frequency reference ±L4-02. Note: Detection works in forward and reverse. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 155 H3-02: Terminal A1 Function Selection Selects the input signal level for analog input A1. Name Setting Range Default H3-02 Terminal A1 Function Selection 0 to 32 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 156 Setting 0: 0 to 10 Vdc The input level is 0 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 0: 0 to 10 Vdc on page 155. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 157 Operation Status Monitors on page 320 for a list of all monitors. The “Analog Output Level” column indicates whether a monitor can be used for analog output. Example: Enter “103” for U1-03. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 158 Figure 4.31 Analog Output Gain and Bias Setting Example 1 and 2 Set H4-03 to 30% for an output signal of 3 V at terminal FM when the monitored value is at 0%. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 159 L3-02 for longer than the time set to L3-27. The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention Limit during Acceleration on page 161. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 160 • Lower L3-02 if stalling occurs when using a motor that is relatively small compared to the drive. • Also set parameter L3-03 when operating the motor in the constant power range. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 161 2. This method may lengthen the total deceleration time compared to the set value. If this is not appropriate for the application consider using a dynamic braking option. Figure 4.36 illustrates the function of Stall Prevention during deceleration. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 162 L3-06 minus 2% for 100 ms, the drive accelerates back to the frequency reference at the active acceleration time. Setting 2: Decelerate Using C1-04 Same as setting 1 except the drive decelerates at decel time 2 (C1-04). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 163 15: Torque Limit 15: Torque Limit Parameter L7-02 Parameter L7-03 REV run motoring FWD run regenerative Negative torque reference Figure 4.37 Torque Limit Parameters and Analog Input Settings YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 164: Auto-Tuning
Refer to Subchart A-1: Simple Motor Setup Using V/f Control on page 129 Refer to Subchart A-2: High Performance Operation Using OLV or CLV on page 130 for details on Auto-Tuning processes and selections. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 165 • Low speed and insufficient or no torque after activating the Tuning high frequency injection control (n8-57 = 1) in AOLV/ Note: High Frequency Injection cannot be used with an SPM motor. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 166 Selection Voltage Constant mVmin T2-14 – – – – – – – – – <3> (mech.) Tuning Pull-in T2-15 – – – – – – – Current YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 167: Auto-Tuning Interruption And Fault Codes
(mech.) YES <2> <2> <1> Input the motor code when using a Yaskawa motor. Select “FFFF” when using a motor from another manufacturer. <2> Input data is needed for CLV/PM only. <3> Dependent upon T2-13 setting. Inertia Tuning and Speed Control Loop Auto-Tuning Inertia Tuning can be performed when the drive is using CLV control for either IM or PM motors.
Page 168 X.XX Hz/ X.XXA STOP key <<<<<< >>> >>> RESET A – During Auto-Tuning B – Auto-Tuning Aborted Figure 4.39 Auto-Tuning Aborted Display RESET ENTER RESET ENTER STOP STOP YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 169: Auto-Tuning Operation Example
Mtr Rated Power T1-02= 000.40kW Press , and to enter the motor power nameplate data in right left (0.00 ~ 650.00) “0.75kW” Press to save the setting. Entry Accepted YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 170 Auto-Tuning (motor 1 or motor 2). The second digit indicates the type of Auto-Tuning being performed. - MODE - Auto-Tuning finishes in approximately one to two minutes. Tune Successful RESET YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 171: No-Load Operation Test Run
10 Hz, verifying smooth operation at all speeds. For each – – frequency, check the drive output current using monitor U1-03. The current should be well below the motor rated current. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 172 U1-03= 0.00A LREF FWD/REV STOP The drive should operate normally. Press to stop the motor. RUN flashes until the RESET ENTER motor comes to a complete stop. STOP YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 173: Test Run With Load Connected
• If the application permits running the load in the reverse direction, change the motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occur with hunting, oscillation, and other control-related issues. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 174: Test Run Checklist
If the motor rotates in the opposite direction during test run, switch two of U/T1, V/T2, W/T3, or change b1-14. In accordance with load condition, set Heavy Duty or Normal Duty mode using parameter C6-01. Normal Duty is the – default setting. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 175 Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for A1, H3-12 for A2, H3-08 for A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 176 4.10 Test Run Checklist This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 177: Troubleshooting
This chapter can also serve as a reference guide for tuning the drive during a trial run. DRIVE ALARMS, FAULTS, AND ERRORS............178 FAULT DETECTION.....................179 ALARM DETECTION...................196 OPERATOR PROGRAMMING ERRORS............203 AUTO-TUNING FAULT DETECTION..............205 COPY FUNCTION RELATED DISPLAYS............211 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 178: Drive Alarms, Faults, And Errors
Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page 120. If problems occur that are not covered in this manual, contact Yaskawa or a Yaskawa representative with the following information: • Drive model • Software version •...
Page 179: Fault Detection
Digital Operator Display Fault Name Current Offset Fault Drive starts operation while the current-detection circuit failure, or the induced voltage remains in the motor (coasting and after rapid deceleration). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 180 • Cycle power to the drive. There is a self-diagnostic error in the control • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa circuit representative for instructions on replacing the control board.
Page 181 Possible Solution • Cycle power to the drive. Hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator Display...
Page 182 Possible Solution • Cycle power to the drive. Hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator Display...
Page 183 • Cycle power to the drive. EEPROM • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
Page 184 • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals. Note: Speed Searches 1 and 2 are the same when using OLV/PM. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
Page 185 Gauges and Tightening Torques on page 94 for details. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa The output circuit is damaged representative for instructions on replacing the control board.
Page 186 The wrong motor code has been entered for OLV/PM (Yaskawa motors only) or the motor • Set E5-01 to FFFF if using a non-Yaskawa PM motor. Set the correct motor data to the E5-oo data are wrong parameters or perform Auto-Tuning.
Page 187 • Cycle power to the drive. Option card or hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Option Card Fault at Option Port CN5-B...
Page 188 The motor temperature exceeded the level set to L1-16 (or L1-18 for motor 2) Cause Possible Solution • Reduce the load. Motor has overheated • Check the ambient temperature. <1> Detected in models 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 189 • After Auto-Tuning, set b3-24 to 1 to enable Speed Estimation Speed Search. Output current fluctuation due to input phase Check the power supply for phase loss. loss YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 190 • Turn off the drive input power and disconnect the operator. Reconnect the operator and reapply drive input power. Overspeed The motor speed feedback exceeded the F1-08 setting. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 191 • Adjust the AFR time constant (n2-02 and n2-03). • Adjust the speed feedback detection suppression gain for PM motors (n8-45) and the time constant for pull-in current (n8-47). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 192 Digital Operator Display Fault Name Dynamic Braking Transistor The built-in dynamic braking transistor failed. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 193 Mechanical Weakening Detection 2 The operation conditions matched the conditions set to L6-08. Current Unbalance UnbC <1> Current flow has become unbalanced. <1> Detected in models 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 194 Yaskawa or a Yaskawa representative. Gate Drive Board Undervoltage <1> Voltage drop in the gate drive board circuit <1> Detected in models 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 195 • Replace the control board or the entire drive. For instructions on replacing the control board, contact due to abnormal ambient operating power. Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 196: Alarm Detection
• Separate the wiring for communication devices from the drive input power lines. Install an EMC noise filter to the drive input power. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 197 Drive Disabled Cause Possible Solutions “Drive Enable” is set to a multi-function contact input (H1-oo = 6A) and that Check the operation sequence. signal was switched off. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 198 • If the fault continues to occur, replace the power board/gate drive board or the entire drive. magnetic contactor to the power supply. • Contact Yaskawa or a Yaskawa representative for instructions on replacing the power board/gate drive board. Digital Operator Display...
Page 199 The signal closes when the maintenance period ends if H2-oo = 2F. The signal will not close if H2-oo = 10. Cause Possible Solutions The DC bus soft charge relay has reached Replace the drive. 90% of expected performance life. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 200 • For 200 V class drives: approximately 410 V • For 400 V class drives: approximately 820 V (740 V when E1-01 is less than 400) • For 600 V class drives: approximately 1040 V YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 201 Drive output current (or torque in OLV, CLV, AOLV/PM, and CLV/PM) less than L6-02 for longer than L6-03 time. Undertorque Detection 2 Drive output current (or torque in OLV, CLV, AOLV/PM, and CLV/PM) less than L6-05 for longer than L6-06 time. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 202 Replace either the control board or the entire drive. For instructions on replacing the control board, contact disconnected. Yaskawa or your nearest sales representative. Output Voltage Detection Fault There is a problem with the output voltage. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 203: Operator Programming Errors
Parameter settings that are not allowed in combination with Torque Control have been set. oPE16 Energy Savings Constants Error Online Tuning Parameter Setting Error oPE18 Parameters controlling online tuning are not set correctly. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 204: Causes And Possible Solutions For A Blank And Unresponsive Digital Operator
Turn OFF the power, wait for 5 minutes, then turn ON the power again. Turn OFF the power, remove the digital operator, then replace the digital Digital operator contact failure operator. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 205: Auto-Tuning Fault Detection
Possible Solutions • Double-check the data entered for the Auto-Tuning process. A1-02 setting error. • Check the setting of A1-02. • Check the control mode and repeat Auto-Tuning. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 206 Results from Auto-Tuning are outside the parameter setting range or the tuning Check and correct faulty motor wiring. process took too long. Faulty motor cable or cable connection. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 207 Motor Speed Error Cause Possible Solutions • Increase the acceleration time 1 (C1-01). Torque reference is too high. • Disconnect the machine from the motor if possible. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 208 Attempted Auto-Tuning without motor Connect the motor and restart Auto-Tuning. connected to the drive. Replace the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa Current detection signal error. or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 209 Stator resistance tuning attempted to set a value to E5-06 that is outside the allowable Double-check the data entered to the T2-oo parameters and restart Auto-Tuning. setting range. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 210 Perform Stationary Auto-Tuning and then perform High Frequency Injection Parameter Tuning again. If the problem continues, high frequency injection control might not be possible with that motor. Motor data was incorrect. Note: Auto-Tuning is not applicable for SPM motors. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 211: Copy Function Related Displays
S4 Fault Reset Digital Input Resetting via Fault Reset Digital Input S4 terminal S4. S4 is set for “Fault Reset” as default SN Digital Input Common (H1-04 = 14). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 212 If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 213: Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. INSPECTION......................214 PERIODIC MAINTENANCE.................217 DRIVE REPLACEMENT..................219 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 214: Inspection
Recommended Daily Inspection Table 6.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
Page 215: Recommended Periodic Inspection
Recommended Periodic Inspection Table 6.2 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections should generally be performed once a year; the drive may require more frequent inspection in harsh environments or with rigorous use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection frequency for each installation.
Page 216: Storage Guidelines
Periodic Power Application Yaskawa recommends applying power to the drive once per year for at least 30 minutes to prevent the capacitors from deteriorating. When applying power after power has not been applied for more than two years, Yaskawa recommends using a variable power source and gradually increasing the power from 0 V to the rated drive voltage over a period of 2 to 3 minutes.
Page 217: Periodic Maintenance
When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
Page 218 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 219: Drive Replacement
Figure 6.3 Unscrew the Terminal Board and Remove the Bottom Cover Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 220 A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and parameter o4-13 to 1. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 221: Peripheral Devices & Options
Peripheral Devices & Options This chapter explains option installation procedures for the drive. OPTION CARD INSTALLATION................222 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 222: Option Card Installation
L – Insertion point for CN5 connector E – Removable tabs for wire routing M – Option F – Included screws G – Ground wire Figure 7.1 Drive Components with Option YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 223: Pg Option Installation Example
(G) to the remaining ground terminal and installation hole on the option (M) using the last remaining provided screw (F) and tighten both screws to 0.5 ~ 0.6 N m or (4.4 ~ 5.3 in lbs). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 224 Wire the motor PG encoder to the terminal block on the option. Refer to Figure 7.7 Figure 7.11 for wiring instructions. Refer to PG-B3 Option Terminal Functions on page 226 for a detailed description of the option terminal functions. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 225 • Limit the length of all motor output power cables to less than 100 m. Limit the length of open-collector output lines to less than 50 m. • Use separate conduit or cable tray dividers to separate option control wiring, main circuit input power wiring, and motor output power cables. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 226 7.3. For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to the option manuals for the wire size and torque specifications of other options. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 227 ZO, IG etc. (24 to 16 AWG) PG-B3 Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed Table 7.4 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Page 228 300 kHz when operating at maximum speed. Take the following steps to prevent erroneous operation caused by noise interference: • Use shielded wire for the PG encoder signal lines. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 229 7.9. For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to the option manuals for the wire size and torque specifications of other options. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 230 SG etc. (24 to 16 AWG) PG-X3 Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed Table 7.10 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Page 231 U1-05 on the digital operator. Reverse motor rotation is indicated by a negative value for U1-05; forward motor rotation is indicated by a positive value. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 232 Please note that when the drive is initialized using A1-03 =1110, 2220, 3330, the value for F1-05/F1-32 will reset to factory default and the parameter will need to be readjusted to switch the direction. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 233: Specifications
Appendix: A Specifications A.1 HEAVY DUTY AND NORMAL DUTY RATINGS..........234 A.2 POWER RATINGS....................235 A.3 DRIVE SPECIFICATIONS..................244 A.4 DRIVE WATT LOSS DATA..................246 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 234: Heavy Duty And Normal Duty Ratings
Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 235: Power Ratings
<5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating.. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 236: Three-Phase 200 V Class Drive Models 2A0040 To 2A0211
<6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 237: Three-Phase 200 V Class Drive Models 2A0250 To 2A0415
<5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 238: Three-Phase 400 V Class Drive Models 4A0002 To 4A0031
<5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 239: Three-Phase 400 V Class Drive Models 4A0038 To 4A0165
<6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 240: Three-Phase 400 V Class Drive Models 4A0208 To 4A1200
<6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 241: Three-Phase 600 V Class Drive Models 5A0003 To 5A0032
<4> Carrier frequency is set to 2 kHz. Current derating is required to raise the carrier frequency. <5> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 242: Three-Phase 600 V Class Drive Models 5A0041 To 5A0099
<5> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 243: Three-Phase 600 V Class Drive Models 5A0125 To 5A0242
<5> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 244: Drive Specifications
Fault Restart, Application Presets, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High Frequency Injection. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 245 <2> High-frequency current superposition (n8-57=1) is available. <3> Perform Rotational Auto Tuning. <4> Contact Yaskawa or your nearest sales representative if using a PM motor other than Super Energy-saving Motors manufactured by Yaskawa Motor Co., Ltd. (SSR1 series and SST4 series with standard specifications).
Page 246: Drive Watt Loss Data
4A0004 <1> 4A0005 <1> 4A0007 <1> 4A0009 <1> 4A0011 11.1 <1> 4A0018 17.5 14.8 <1> 4A0023 18.0 <1> 4A0031 <1> 4A0038 <1> 4A0044 <1> 4A0058 <1> 4A0072 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 247 <1> Value assumes the carrier frequency is set to 8 kHz or less. <2> Value assumes the carrier frequency is set to 5 kHz or less. <3> Value assumes the carrier frequency is set to 2 kHz. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 248 A.4 Drive Watt Loss Data This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 249: Parameter List
B.7 H PARAMETERS: MULTI-FUNCTION TERMINALS..........288 B.8 L: PROTECTION FUNCTION................299 B.9 N: SPECIAL ADJUSTMENT................308 B.10 O: OPERATOR-RELATED SETTINGS..............312 B.11 DRIVEWORKSEZ PARAMETERS...............315 B.12 T: MOTOR TUNING....................316 B.13 U: MONITORS......................320 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 250: A: Initialization Parameters
0: Disabled Default: 0 1: DWEZ Enabled – (0128) Function Selection 1: Enabled Range: 0 to 2 2: Digital input (enabled when H1-oo = 9F) 2: Terminal Control YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 251: A2: User Parameters
<1> Default setting value is determined by the Application Preset selected in parameter A1-06. <2> Default setting value is determined by parameter A1-06. Default is 0 when A1-06 = 0, and 1 when A1-06 ≠ 0. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 252: B: Application
Default: 0 1: Digital Inputs – (01C5) Selection 2 1: Digital input terminals Range: 0 to 3 2: Communication 2: MEMOBUS/Modbus communications 3: Option PCB 3: Option card YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 253: B2: Dc Injection Braking And Short Circuit Braking
Speed Search detected and Speed Search is ended. Set as a percentage of the SpdSrch DeactCur – Min.: 0% (0192) Deactivation Current drive rated current. Max.: 200% YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 254 Sets the level that determines the direction of motor rotation. <2> Default: b3-26 Direction Determining Spd Search Meth – Min.: 40 Note: This parameter is only available in models (01C7) Level Max.: 60000 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 255: B4: Timer Function
H2-03 ON Delay Time H2-03 ON Delay <1> b4-08 (0B35) H2-03 OFF Delay Time H2-03 OFF Delay <1> <1> Available in drive software versions PRG: 1019 and later. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 256: B5: Pid Control
PID Output Reverse Default: 0 0: 0 limit – (01AF) Selection Range: 0, 1 Note: When using setting 1, make sure reverse 1: Reverse operation is permitted by b1-04. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 257 0: Fref Mon w PID – (017F) 1: Display the frequency reference (U1-01) before PID Range: 0, 1 1: Fref Mon w/o PID compensation has been added. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 258: B6: Dwell Function
Sets a time constant for Energy Saving. <2> Default: (01CE) Energy Saving Control Energy Save F.T – Min.: 0.00 s Filter Time Constant Max.: 10.00 s YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 259: B9: Zero Servo
Sets the range to trigger an output terminal set for “Zero Servo Default: 10 b9-02 Zero Servo Completion Zero Servo Count Complete” during Zero Servo operation. Min.: 0 – (01DB) Width Max.: 16383 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 260: C: Tuning
<1> Setting range value is determined by parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range becomes 0.00 to 600.00 seconds. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 261: C2: S-Curve Characteristics
4A0930 and 4A1200. C3-21 Sets the slip compensation gain used for motor 2. <2> Default: Motor 2 Slip (033E) SlpCmp Gain Mtr2 – Min.: 0.0 Compensation Gain Max.: 2.5 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 262: C4: Torque Compensation
Sets the speed control gain 2 of the speed control loop (ASR). Default: <1> C5-03 Min.: 0.00 (021D) ASR Proportional Gain 2 ASR P Gain 2 – Max.: 300.00 <2> YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 263 Sets the inertia of motor 2 alone without the load. This value <3> <4> Default: is automatically set during ASR or Inertia Auto-Tuning. Min.: 0.0001 C5-37 Motor 2 Inertia Motor Inertia 2 – (0278) Max.: 600.00 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 264: C6: Carrier Frequency
– Min.: 0 (0227) Proportional Gain Frequency E1-04 Max.: 99 Max Output Frequency Note: The setting range is 1.0 to 5.0 kHz for models 4A0515 to 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 265 <1> Default setting value is determined by parameters A1-02, Control Method Selection, C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. <2> Default setting value is determined by parameter C6-02, Carrier Frequency Selection. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 266: D: References
The value set to o1-03 is changed to 1 and the <1> Max.: 400.00 unit is changed to percentage automatically <2> when A1-02 is set to 6 or 7. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 267: D2: Frequency Upper/Lower Limits
Sets the lower limit for frequency references from analog inputs Default: 0.0% d2-03 Master Speed Reference Ref1 Lower Limit as a percentage of the maximum output frequency. Min.: 0.0 – (0293) Lower Limit Max.: 110.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 268: D3: Jump Frequency
Default: 0.0% (02B0) in d4-06. Set as a percentage of the maximum output frequency. Bias Lower Limit (Up/ Up/Dn 2 LowerLim Min.: -99.9 – Down 2) Max.: 0.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 269: D5: Torque Control
FieldForce Limit magnetic field forcing. A setting of 100% is equal to motor no- Min.: 100 – (02A5) load current. Disabled only during DC Injection Braking. Max.: 400 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 270: D7: Offset Frequency
“Frequency offset 3” (H1-oo = 46) is switched on. A setting Offset Freq 3 Min.: -100.0 – of 100% is equal to the drive maximum output current. Max.: 100.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 271: E: Motor Parameters
F: Custom V/f, E1-04 through E1-13 settings define the V/f D: 120 Hz pattern E: 180 Hz F: Custom V/F Note: Setting F is only available in vector control modes. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 272 E1-05 and E1-13 are automatically set to the same value. <7> Parameter ignored when E1-11 (Motor 1 Mid Output Frequency 2) and E1-12 (Motor 1 Mid Output Frequency Voltage 2) are set to 0.0. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 273: E2: Motor 1 Parameters
2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0007 to 5A0017: 0.01 A units. 2A0056 to 2A0415, 4A0031 to 4A0675, and 5A0022 to 5A0242: 0.1 A units. 4A0930 and 4A1200: 1 A units. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 274: E3: V/F Pattern For Motor 2
<4> When E3-13, Motor 2 Base Voltage, is set to 0.0, output voltage is controlled with E3-05, Motor 2 Maximum Voltage, = E3-13. When Auto-Tuning is performed, E3-05 and E3-13 are automatically set to the same value. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 275: E4: Motor 2 Parameters
2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0007 to 5A0017: 0.01 A units. 2A0056 to 2A0415, 4A0031 to 4A0675, and 5A0022 to 5A0242: 0.1 A units. 4A0930 and 4A1200: 1 A units. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 276: E5: Pm Motor Settings
<2> Default setting is determined by parameters A1-02, Control Method Selection, o2-04, Drive Model Selection, and C6-01, Drive Duty Selection. <3> Selections may vary depending on the motor code entered to E5-01. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 277 2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0007 to 5A0017: 0.01 A units. 2A0056 to 2A0415, 4A0031 to 4A0675, and 5A0022 to 5A0242: 0.1 A units. 4A0930 and 4A1200: 1 A units. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 278: F: Option Settings
Sets the time in seconds for a speed deviation situation to trigger Default: 0.5 s F1-11 Deviation Detection PG Deviate Time a fault (dEv). Min.: 0.0 – (038A) Delay Time Max.: 10.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 279 Available when F1-20 = 1 (03D3) PGoH Detection Level PGOH Det Level Min.: 1 – Note: Parameter is not available in models 4A0930 and <2> Max.: 100 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 280: F2: Analog Input Card Settings (Ai-A3)
Digital Input Option DI- F3-03 0: 8bit 1: 12 bit Default: 2 A3 Data Length – (03B9) 1: 12bit 2: 16 bit Range: 0 to 2 Selection 2: 16bit YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 281: F4: Analog Monitor Card Settings (Ao-A3)
Default: 0 DO Function Sel 1: Binary code output. – (03A1) Selection Range: 0 to 2 2: Use output terminal functions selected by parameters F5-01 through F5-08. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 282: F6: Communication Option Card Settings (Si-B3, Si-C3, Si-Es3, Si-Et3, Si-N3, Si-P3, Si-S3, Si- T3, Si-W3)
Range: 0, 1 1: 17-byte Link Speed F6-22 MECHATROLINK 0: 10 Mbps Default: 0 0: 10MHz – (036D) Link Speed 1: 4 Mbps Range: 0, 1 1: 4MHz YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 283 Max.: 65 Sets the least significant word for BACnet. Default: 0 F6-48 BACnet Device Object BAC Dev Obj Id 0 Min.: 0 – (02FE) Identifier 0 Max.: FFFF YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 284 <2> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are: Min: 03, Max.: EF <3> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are: 0: 64-byte, 1: 32-byte YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 285: F7: Communication Option Card Settings (Si-Em3, Si-En3, Si-Ep3)
A value of 0 disables the connection time CommLoss Tout Min.: 0.0 – (03F4) Time Out out. Max.: 30.0 Example: An entered value of 100 represents 10.0 seconds. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 286 Sets MEMOBUS/Modbus address for PZD10 Write (PPO Default: 0 F7-69 PZD10 Write PZD10 Write Write). Min.: 0 – (0789) Values 0 to 2 disable the PZD10 Write. Max.: FFFF YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 287 <1> Cycle power for setting changes to take effect. <2> If F7-13 is set to 0, then all IP Addresses (as defined with parameters F7-01 to F7-04) must be unique. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 288: H Parameters: Multi-Function Terminals
Closed: Jog frequency reference (d1-17) selected. Jog has priority over all Jog reference selection Jog Freq Ref – other reference sources. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 289 Closed: Parameters can be edited and saved. Closed: Samples the analog frequency reference and operates the drive at Reference sample hold Ref Sample Hold – that speed. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 290 Closed: Triggers DC Injection Braking. – command External Speed Search Closed: Activates Current Detection Speed Search from the maximum Speed Search 1 – command 1 output frequency (E1-04). YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 291: H2: Multi-Function Digital Outputs
M3/M4 Func Sel (040C) Range: 0 to 192 (relay) Terminal M5-M6 H2-03 Default: 2 function selection M5/M6 Func Sel (040D) Range: 0 to 192 (relay) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 292 Closed: Analog frequency reference has been lost. Frequency reference Loss of Ref Frequency reference loss is detected when the frequency reference drops – loss below 10% of the reference within 400 ms. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 293 Closed: LOCAL During speed search During SpdSrch Closed: Speed Search is being executed. – PID feedback low PID Feedback Low Closed: PID feedback level is too low. – YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 294: H3: Multi-Function Analog Inputs
Sets the level of the input value selected in H3-06 when 10 V Default: 100.0% Terminal A3 Gain (0415) is input at terminal A3. Terminal A3 Gain Min.: -999.9 Setting Max.: 999.9 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 295 10 V = Motor rated torque (OLV, CLV, OLV/PM, AOLV/PM, CLV/PM) – detection level Stall Prevention level 10 V = Drive rated current Stall Prev Level – during run YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 296: H4: Analog Outputs
Sets the signal level at terminal AM that is equal to 0% of the Multi-Function Analog Default: 0.0% (0422) selected monitor value. Output Terminal AM Terminal AM Bias Min.: -999.9 Bias Max.: 999.9 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 297: H5: Memobus/Modbus Serial Communication
Run CommandSel 0: FWD/Stop, REV/Stop H5-12 Run Command Method 0: FWD Run &REV 1: Run/Stop, FWD/REV Default: 0 – (043D) Selection Range: 0, 1 1: Run & FWD/REV YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 298: H6: Pulse Train Input/Output
Default: 0.5 Hz H6-08 Pulse Train Input MP Lower Limit detected. Enabled when H6-01 = 0, 1, or 2. Min.: 0.1 – (043F) Minimum Frequency Max.: 1000.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 299: L: Protection Function
Default: 120 °C (oH5). L1-16 Motor 1 Overheat M1 OH5 level Min.: 50 – (0441) Temperature Note: This parameter is only available in models Max.: 200 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 300: L2: Momentary Power Loss Ride-Thru
Sets the DC bus undervoltage trip level. Default: 190 <2> <3> L2-05 Undervoltage Detection Min.: 150 Vdc PUV Det Level – (0489) Level (Uv1) Max.: 210 Vdc <3> YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 301: L3: Stall Prevention
L3-03 Stall Prevention Limit StallPAcc LowLim operating in the constant power range. Set as a percentage of Min.: 0 (0491) during Acceleration drive rated current. Max.: 100 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 302 Sets the time the current must exceed the Stall Prevention level Default: 50 ms L3-27 Stall Prevention Stl Prev DetTime to activate Stall Prevention. Min.: 0 – (0456) Detection Time Max.: 5000 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 303: L4: Speed Detection
0: No Detection @BB 1: Detection always enabled. – (0470) Selection Range: 0, 1 1: Always Detected <1> Default setting is determined by parameter A1-02, Control Method Selection. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 304: L5: Fault Restart
UL4 fault Sets the overtorque and undertorque detection level. Default: 150% L6-05 Torque Detection Torq Det 2 Lvl Min.: 0 – (04A5) Level 2 Max.: 300 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 305: L7: Torque Limit
0: Disabled Default: 1 (044D) 0: Disabled – Start 1: Enabled Range: 0, 1 <1> 1: Enabled <1> Available in drive software versions PRG: 1018 and later. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 306: L8: Drive Protection
Detection (LF2) 2: Current Det Type 3: Enabled (voltage detection) Range: 0, 1 3: Voltage Det Type For models 4A0930 and 4A1200: 0: Disabled 1: Enabled (current detection) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 307: L9: Drive Protection 2
C6-02. Note: This parameter is not available in models 4A0930 and 4A1200. <1> Available in drive software versions PRG: 1018 and later. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 308: N: Special Adjustment
Sets the gain applied to the V/f pattern during Overexcitation Default: 1.10 n3-13 Overexcitation Hflux Brake Gain Deceleration (L3-04 = 4). Min.: 1.00 – (0531) Deceleration Gain Max.: 1.40 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 309: N5: Feed Forward Control
Pole Attraction Current Pull-In Current Min.: 0 – (0541) Note: This parameter is not available in models Max.: 150 4A0930 and 4A1200 for CLV/PM. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 310 Increase this setting if hunting occurs. Decrease to lower the Default: 0.80 n8-45 Detection Control Gain PM Spd Fdbk Gain response. Min.: 0.00 – (0538) (for PM Motors) Max.: 10.00 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 311 <4> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 312: O: Operator-Related Settings
1: Save User Init Range: 0 to 2 2: Clear all. Clears the default settings that have been saved for 2: Clear User Init a User Initialization. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 313: O3: Copy Function
Capacitor Maintenance circuit capacitor maintenance starts. BusCap Maint Set Min.: 0 – (051D) Setting View monitor U4-05 to determine when the capacitors may Max.: 150 require replacement. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 314 – (0528) 1: U4-02 monitor data is reset when the drive is initialized using Range: 0, 1 Initialization 1: Reset A1-03. Parameter is automatically reset to 0. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 315: Driveworksez Parameters
DriveWorksEZ Connection Parameters 1 to 20 (upper/lower) DriveWorksEZ Connection Default: 0 r1-40 Parameters 1 to 20 (upper/ Min.: 0 – (1840 to lower) Max.: FFFF 1867) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 316: T: Motor Tuning
Motor Rated Slip Min.: 0.00 Hz – (070A) for a standard 4-pole Yaskawa motor. Enter the motor slip as Tuning) Max.: 20.00 Hz indicated on the motor test report. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 317: T2: Pm Motor Auto-Tuning
Enter the motor rated voltage as indicated on the motor Default: 200.0 V nameplate. <7> T2-05 PM Motor Rated Rated Voltage – (0732) Voltage Min.: 0.0 <7> Max.: 255.0 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 318 <7> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <8> Default setting is determined by parameter T2-02, PM Motor Code Selection, and the drive capacity. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 319: T3: Asr And Inertia Tuning
<2> Default setting is determined by parameter E5-01, Motor Code Selection. <3> Default setting is determined by parameters C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 320: U: Monitors
(terminal S4 enabled) Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) Digital input 8 (terminal S8 enabled) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 321 (-10 to +10 V) U1-24 Displays the frequency to pulse train input terminal RP. Determined by Input Pulse Monitor Term RP Inp Freq 1 Hz (007D) H6-02 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 322: U2: Fault Trace
Displayed as in U1-12. output available U2-14 Cumulative Operation Displays the cumulative operation time at the previous fault. No signal Elapsed time (008D) Time at Previous Fault output available YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 323: U3: Fault History
Displays the cumulative operation time when the fifth to the Cumulative Operation U3-20 tenth most recent faults occurred. No signal Time at 5th to 10th Most Elapsed Time o (080E to output available Recent Fault 0813) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 324: U4: Maintenance Monitors
Shows the value of the motor overload detection accumulator. Motor OL1 Level 10 V: 100% 0.1% (07D8) Estimate (oL1) 100% is equal to the oL1 detection level. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 325 Displays the module where the FAn alarm occurred as a binary number. U4-38 FAn Alarm Location No signal FAN Alarm Axis – (1045) Monitor output available Note: This monitor is only displayed in models 4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 326: U5: Pid Monitors
10 V: Motor U6-02 Motor Excitation (Id). Motor rated secondary current is 100%. secondary rated Mot EXC Current 0.1% (0052) Current (Id) current (-10 to +10 V) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 327 U6-80 to IP Address currently available; U6-80 is the most significant U6-83 octet. (07B0 to Online IP Address – 0 to 255 – 07B3) <2> YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 328: U8: Driveworksez Monitors
195C) U8-14 to DriveWorksEZ Pro Monitors. Refer to the DWEZ Pro Help file U8-26 DriveWorksEZ Pro for details. – – – (195D to Monitors 1969) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 329: Standards Compliance
Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. C.1 EUROPEAN STANDARDS..................330 C.2 UL AND CSA STANDARDS................340 C.3 SAFE DISABLE INPUT FUNCTION..............352 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 330: European Standards
NOTICE: If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 331 FWP-50B 5A0004 FWP-50B 5A0006 FWP-60B 5A0009 FWP-60B 5A0011 FWP-70B 5A0017 FWP-100B 5A0022 FWP-100B 5A0027 FWP-125A 5A0032 FWP-125A 5A0041 FWP-175A 5A0052 FWP-175A 5A0062 FWP-250A 5A0077 FWP-250A 5A0099 FWP-250A YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 332 1. When connecting multiple drives together, make sure that each drive has its own fuse. Replace all fuses when one fuse blows. Refer to Standard Connection Diagram on page 80 for an AC power supply. 3. The recommended fuses and fuse holders are made by Fuji Electric. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 333 2A0312 2A0360 CR2L-600 2A0415 CS5F-1200 <1> Manufacturer does not recommend a specific fuse holder for this fuse. Contact Yaskawa or your nearest sales representative for fuse dimensions. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 334: Emc Guidelines Compliance
4A1200 CS5F-1500 <1> Manufacturer does not recommend a specific fuse holder for this fuse. Contact Yaskawa or your nearest sales representative for fuse dimensions. Guarding Against Harmful Materials When installing IP00/Open Type enclosure drives, use an enclosure that prevents foreign material from entering the drive from above or below.
Page 335 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure C.4 Ground Area Connect a DC link choke to minimize harmonic distortion. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 336 F – Motor cable (braided shield cable, max. 10 m) Figure C.5 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 337 2.6 × 10.0 4A0088 4A0103 4A0139 FS5972-170-35 10.4 4.7 × 6.7 × 17.8 4.0 × 14.4 4A0165 4A0208 FS5972-250-37 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 338 11.8 × 28.2 × 6.3 10.8 × 8.3 FS5972-800-99 <1> Connect two of the same filters in parallel. Figure 1 Figure 2 Figure 3 Figure C.6 EMC Filter Dimensions YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 339 8 mH 2A0006 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: DC link chokes are not required for other models to comply with EMC. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 340: Ul And Csa Standards
Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive model. Place orders with a Yaskawa representative or the Yaskawa sales department. Wire gauge values shown in bold italic are the recommended values. Refer to local codes for proper selections.
Page 341 100-051-558 TD-312 TD-324, YF-1 4/0 × 2P 4/0 × 2P 100-L12 TP-100 100-051-560 2A0312 TD-312 YET-300-1 250 × 2P TD-325, 150-L12 TP-150 100-051-562 TD-313 300 × 2P YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 342 100-051-263 4A0072 YA-5 R38-8 AD-954 TP-038 100-051-264 R38-8 AD-954 TP-038 100-051-264 4A0088 YA-5 R60-8 AD-955 TP-060 100-051-265 R38-8 AD-954 TP-038 100-051-264 4A0103 YA-5 R60-8 AD-955 TP-060 100-051-265 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 343 YF-1 TP-150 100-051-562 4A0362 TD-313 300 × 2P YET-300-1 350 × 2P 180-L12 100-066-688 TD-327, TP-200 TD-314 400 × 2P 200-L12 100-051-564 TD-328, 325-12 TP-325 100-051-277 TD-315 YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 344 NOTICE: If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 345 900 - 1000 1158 FWH-1600A (1600) 600 V Class 5A0003 6.25 FWP-50B (50) 5A0004 FWP-50B (50) 5A0006 FWP-60B (60) 5A0009 FWP-60B (60) 5A0011 FWP-70B (70) 5A0017 FWP-100B (100) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 346 FWH-400A (400) 2A0211 FWH-400A (400) 2A0250 FWH-600A (600) 2A0312 FWH-700A (700) <4> 2A0360 FWH-800A (800) <4> 2A0415 FWH-1000A (1000) 1100 400 V Class 4A0002 0.75 FWH-40B (40) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 347 <2> Maximum Time Delay fuse is 175% of drive input current rating. This covers any Class CC, J or T class fuse. <3> Maximum Non-time Delay fuse is 300% of drive input current rating. This covers any CC, J or T class fuse. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 348: Csa Standards Compliance
NOTICE: If a fuse is blown or an Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 349 60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the set of oL1 curves up the y axis of the diagram below, but will not change the shape of the curves. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 350: Precautionary Notes On External Heatsink (Ip00/Open Type Enclosure)
The portion of the external heatsink that projects out can be protected with the enclosure or with the appropriate capacitor cover after completing drive installation. Use Table C.12 to match drive models with available capacitor covers. Order capacitor covers from a Yaskawa representative or directly from the Yaskawa sales department. Table C.12 Capacitor Cover Drive Model Code Number...
Page 351 A – Drive (outside panel) D – Installation screws B – Opening to capacitors E – Capacitor cover C – Drive (inside panel) Figure C.11 Capacitor Cover (Models 4A0930, 4A1200) YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 352: Safe Disable Input Function
The Safe Disable Monitor uses a single channel photocoupler output. Refer to Output Terminals on page 106 for signal specifications when using this output. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 353 Safe Disable Monitor Output Function and Digital Operator Display Table C.13 explains the drive output and Safe Disable monitor state depending on the Safe Disable inputs. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 354 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to Alarm Codes, Causes, and Possible Solutions on page 196 to resolve possible errors. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 355 C.3 Safe Disable Input Function This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 356 <1> Reviewed and corrected entire documentation. Revision: Upgraded drive software version to PRG: 1015 First Edition This manual supports drive software versions VSA90504o and April 2010 VSA901014. YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 357 This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41G YASKAWA AC Drive - A1000 Quick Start Guide...
Page 358 High Performance Vector Control Drive Quick Start Guide YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 https://www.yaskawa.co.jp...

YASKAWA A1000 Series Quick Start Manual

Quick Reference

Preface & General Safety

Preface

General Safety

1 Receiving

2 Mechanical Installation

3 Electrical Installation

4 Start-Up Programming & Operation

5 Troubleshooting

6 Periodic Inspection & Maintenance

7 Peripheral Devices & Options

Specifications

Heavy Duty and Normal Duty Ratings

Power Ratings

Drive Specifications

Drive Watt Loss Data

Parameter List

A: Initialization Parameters

B: Application

C: Tuning

D: References

E: Motor Parameters

F: Option Settings

H Parameters: Multi-Function Terminals

L: Protection Function

N: Special Adjustment

O: Operator-Related Settings

Driveworksez Parameters

T: Motor Tuning

U: Monitors

Standards Compliance

European Standards

UL and CSA Standards

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Summary of Contents for YASKAWA A1000 Series