YASKAWA A1000 Technical Manual
Hide thumbs Also See for A1000:
Table of Contents

Advertisement

YASKAWA AC Drive-A1000
High Performance Vector Control Drive
Quick Start Guide
Type: CIMR-AU A
Models: 200 V Class: 0.4 to 110 kW (3/4 to 175 HP ND)
400 V Class: 0.4 to 630 kW (3/4 to 1000 HP ND)
600 V Class: 0.75 to 75 kW (1 to 100 HP ND)
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 41B

Advertisement

Table of Contents
loading

Summary of Contents for YASKAWA A1000

  • Page 1 YASKAWA AC Drive-A1000 High Performance Vector Control Drive Quick Start Guide Type: CIMR-AU A Models: 200 V Class: 0.4 to 110 kW (3/4 to 175 HP ND) 400 V Class: 0.4 to 630 kW (3/4 to 1000 HP ND) 600 V Class: 0.75 to 75 kW (1 to 100 HP ND) To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 3: Quick Reference

    Refer to European Standards on page 238 Refer to UL and CSA Standards on page 245 <1> CE marking applies to 200 V class and 400 V class models only. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 4 This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 5: Table Of Contents

    Three-Phase 600 V Class (CIMR-Ao5A0062 to 5A0099)............. 41 Three-Phase 400 V Class (CIMR-Ao4A0930, 4A1200) ............42 12-Phase Rectification ......................42 3.3 Terminal Cover ......................44 CIMR-Ao2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 6 Powering Up the Drive and Operation Status Display............... 86 4.5 Application Selection ......................87 4.6 Basic Drive Setup Adjustments ..................88 4.7 Auto-Tuning ........................116 Types of Auto-Tuning ........................116 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 7 Three-Phase 400 V Class Drive Models CIMR-Ao4A0038 to 4A0165 .......... 167 Three-Phase 400 V Class Drive Models CIMR-Ao4A0208 to 4A1200 .......... 168 Three-Phase 600 V Class Drive Models CIMR-Ao5A0003 to 5A0032 .......... 169 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 8 F6, F7: Communication Option Card....................201 B.7 H Parameters: Multi-Function Terminals ................205 H1: Multi-Function Digital Inputs ..................... 205 H2: Multi-Function Digital Outputs....................208 H3: Multi-Function Analog Inputs ....................210 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 9 UL Standards Compliance ......................245 CSA Standards Compliance......................247 Drive Motor Overload Protection ..................... 247 Precautionary Notes on External Heatsink (IP00 Enclosure)............248 C.3 Safe Disable Input Function .....................251 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 10 Table of Contents Specifications ..........................251 Precautions ............................. 251 Using the Safe Disable Function ..................... 251 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 11: Preface & General Safety

    Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................12 GENERAL SAFETY....................13...
  • Page 12: Preface

    Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.
  • Page 13: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 14: Safety Messages

    Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 15: General Application Precautions

    • when the drive is running from a power supply system with thyristor converters. Note: A DC reactor is built in to drive models CIMR-Ao2A110 to 2A0415 and 4A0058 to 4A1200. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 16 Fast Stop function of the drive. Options NOTICE: The B1, B2, +1, +2, and +3 terminals are used to connect optional A1000-compatible devices only. Connecting non-Yaskawa- approved devices to these terminals may damage the drive.
  • Page 17 Selecting a Circuit Breaker or Leakage Circuit Breaker Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC 60755).
  • Page 18: Motor Application Precautions

    Synchronous Motors • Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa. • Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have this capability.
  • Page 19 • To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for details.
  • Page 20: Drive Label Warning Example

    Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
  • Page 21: Receiving

    Receiving This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components. MODEL NUMBER AND NAMEPLATE CHECK............22 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 22: Model Number And Nameplate Check

    <1> Drive models CIMR-Ao4A0930 and 4A1200 use software version 301o. The availability of certain functions on these models differs from other 200 V and 400 V class models, which use software version 101o. Refer to Parameter List on page 175 for details. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 23 0211 45 (60) 0250 75 (100) 0250 55 (75) 0312 90 (125) 0312 75 (100) 0360 110 (150) 0360 90 (125) 0415 110 (175) 0415 110 (150) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 24 160 (250) 0414 220 (350) 0414 185 (300) 0515 0515 220 (350) (400-450) 0675 0675 (500-550) (400-450-500) 0930 0930 (750) (650) 1200 1200 1200 1090 (1000) (900) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 25 0041 22 (25-30) 0052 37 (50) 0052 30 (40) 0062 45 (60) 0062 37 (50-60) 0077 55 (75) 0077 45 (50-60) 0099 75 (100) 0099 55 (75) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 26 1.1 Model Number and Nameplate Check This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 27: Mechanical Installation

    Mechanical Installation This chapter explains how to properly mount and install the drive. MECHANICAL INSTALLATION................28 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 28: Mechanical Installation

    Installation Orientation and Spacing Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Not OK Not OK Figure 2.1 Correct Installation Orientation YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 29 Note: Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms of stacked drives for easier cooling fan replacement. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 30 IP20/NEMA Type 1 enclosure drives side-by-side. Refer to Top Protective Cover on page 49 to remove and reattach the top protective cover. Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 31 <1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity. <2> Special order required. Contact a Yaskawa sales representative. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 32 99.2 <1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 33 – 2A0006 – – – – – 2A0008 – – – – – – – 2A0010 – – – – – 2A0012 – – – – – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 34 – – – 5A0004 – – – – – 5A0006 – – – – – 5A0009 – – – – – 5A0011 – – – – – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 35 0.13 0.13 176.4 0360 19.69 31.50 13.78 14.57 0.39 30.43 0.51 5.12 0.18 0.18 216.1 0415 19.69 31.50 13.78 14.57 0.39 30.43 0.51 5.12 0.18 0.18 218.3 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 36 49.21 54.33 14.57 43.70 0.24 13.00 17.32 52.95 0.59 5.91 0.18 0.18 1201.5 1200 49.21 54.33 14.57 43.70 0.24 13.00 17.32 52.95 0.59 5.91 0.18 0.18 1223.6 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 37: Electrical Installation

    MAIN CIRCUIT CONNECTION DIAGRAM............41 TERMINAL COVER....................44 DIGITAL OPERATOR AND FRONT COVER............46 TOP PROTECTIVE COVER...................49 MAIN CIRCUIT WIRING..................50 CONTROL CIRCUIT WIRING................61 CONTROL I/O CONNECTIONS................66 CONNECT TO A PC....................70 3.10 WIRING CHECKLIST.....................71 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 38: Standard Connection Diagram

    NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction. Note: The minimum load for the relay outputs M1-M2, M3-M4, M5-M6, and MA-MB-MC is 10 mA. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 39 Figure 3.1 Drive Standard Connection Diagram (example: CIMR-Ao2A0040) <1> Remove the jumper when installing a DC reactor. Models CIMR-Ao2A0110 to 2A0415 and 4A0058 to 4A1200 come with a built-in DC reactor. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 40 (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function from working properly. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 41: Main Circuit Connection Diagram

    S/L2 V/T2 Motor 380 to 480 Vac, 50 to 60 Hz T/L3 W/T3 500 to 600 Vac, 50 to 60 Hz Figure 3.4 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 42: Three-Phase 400 V Class (Cimr-Ao4A0930, 4A1200)

    Removing the Jumper Models CIMR-Ao4A0930 and 4A1200 are compatible for operation with 12-phase rectification. Operation with 12-phase rectification requires the user to separately prepare a 3-winding transformer for the power supply. Contact Yaskawa or your nearest sales representative for transformer specifications.
  • Page 43 Braking Resistor Unit (option) Braking Unit (option) − − U/T1 R/L1 V/T2 Motor S/L2 W/T3 T/L3 W2 V2 U2 R1/L11 S1/L21 T1/L31 Figure 3.7 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 44: Terminal Cover

    Power lines and signal wiring exit through the opening provided. Figure 3.10 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 45: Cimr-Ao2A0110 To 2A0415, 4A0058 To 4A1200 (Ip00 Enclosure)

    Figure 3.13 Reattaching the Terminal Cover on an IP00 Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 46: Digital Operator And

    Loosen the installation screw on the front cover. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 47 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.18 until the cover comes off. Figure 3.18 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 48 Figure 3.19 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A1200) After connecting the hooks to the drive, press firmly on the cover to lock it into place. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 49: Top Protective Cover

    Protective Cover Mounting Holes Figure 3.21 Reattaching the Protective Cover YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 50: Main Circuit Wiring

    Not available For 200 V class: 100 Ω or less For 400 V class: 10 Ω or less Grounding terminal For 600 V class: 10 Ω or less YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 51: Protecting Main Circuit Terminals

    Insulation Barrier Insulation barriers are packaged with drive models CIMR-Ao4A0414 through 4A1200 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.22 instructions on placement of the insulation barriers.
  • Page 52: Wire Gauges And Tightening Torque

    Refer to Closed-Loop Crimp Terminal Size on page 245 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Table 3.2 Wire Gauge and Torque Specifications (Three-Phase 200 V Class) Model Recomm.
  • Page 53 1/0 × 2P 1/0 to 2/0 18 to 23 <2> –, +1 – 1 to 4/0 2A0211 (159 to 204) – 1/0 to 4/0 4 to 1/0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 54 U/T1, V/T2, W/T3 14 to 10 1.2 to 1.5 –, +1, +2 – 14 to 10 4A0011 (10.6 to 13.3) B1, B2 – 14 to 10 14 to 10 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 55 U/T1, V/T2, W/T3 2 to 1/0 9 to 11 –, +1 – 3 to 1/0 <1> 4A0103 (79.7 to 97.4) – 4 to 1/0 6 to 4 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 56 300 × 4P 4/0 to 300 32 to 40 –,+1 – 1/0 to 300 <1> <2> 4A0675 (283 to 354) – 1/0 to 300 2/0 to 300 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 57 2 to 2.5 (17.7 to 22.1) –, +1, +2 – 10 to 6 5A0022 B1, B2 – 10 to 8 4 to 6 10 to 6 (35.4 to 53.1) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 58 10 to 4/0 U/T1, V/T2, W/T3 10 to 4/0 18 to 23 –, +1, +2 – 2 to 4/0 5A0099 (159 to 204) B1, B2 – 4 to 4/0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 59: Main Circuit Terminal And Motor Wiring

    WARNING! Electrical Shock Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may result in death or serious injury. Wire the main circuit terminals after the terminal board has been properly grounded. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 60 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 61: Control Circuit Wiring

    Safe Disable inputs. Set the S5 jumper to select between sinking, sourcing mode, and the power supply as explained on page Safe Disable function common Safe disable function common YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 62 A – External power, 48 V max. C – Coil B – Suppression diode D – 50 mA or less Figure 3.25 Connecting a Suppression Diode YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 63: Terminal Configuration

    (4.4 to 5.3) Solid wire: (24 to 20) etc. M1-M6 0.2 to 1.5 (24 to 16) MP, FM, AM, AC DM+, DM- R+, R-, S+, S-, IG YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 64: Wiring The Control Circuit Terminal

    3.7 Control Circuit Wiring Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table 3.10 for dimensions. Figure 3.27 Ferrule Dimensions Table 3.10 Ferrule Terminal Types and Sizes...
  • Page 65 NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 66: Control I/O Connections

    External 24 Vdc Power Supply (Terminals SN and SP) Sinking Mode (NPN) 24 Vdc 24 Vdc External 24 Vdc Sourcing Mode (PNP) 24 Vdc 24 Vdc External 24 Vdc YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 67: Sinking/Sourcing Mode Selection For Safe Disable Inputs

    Note: The load resistance needed in order to get a certain high level voltage V can be calculated by: R Load Impedance Figure 3.31 Pulse Output Connection Using Internal Voltage Supply YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 68: Terminal A2 Input Signal Selection

    AI (lower position) (default) Analog input for the function selected in parameter H3-06 PTC (upper position) PTC input. Parameter H3-06 must be set to E (PTC input) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 69: Terminal Am/Fm Signal Selection

    Terminal AM signal level selection 0: 0 to 10 Vdc 1: -10 to 10 Vdc 0 to 2 H4-08 Terminal FM signal level selection 2: 4 to 20 mA YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 70: Connect To A Pc

    The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to a PC, Yaskawa DriveWizard Plus software can be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.
  • Page 71: Wiring Checklist

    Check for any other wiring mistakes. Only use a multimeter to check wiring. – Properly fasten drive control circuit terminal screws. Refer to Wire Gauges and Tightening Torque on page Pick up all wire clippings. – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 72 Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – Safe Disable input wiring should not exceed 30 m. – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 73: Start-Up Programming & Operation

    THE DRIVE AND PROGRAMMING MODES............78 START-UP FLOWCHARTS...................81 POWERING UP THE DRIVE..................86 APPLICATION SELECTION..................87 BASIC DRIVE SETUP ADJUSTMENTS..............88 AUTO-TUNING.....................116 NO-LOAD OPERATION TEST RUN..............122 TEST RUN WITH LOAD CONNECTED...............124 4.10 TEST RUN CHECKLIST..................125 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 74: Using The Digital Operator

    <2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 75: Lcd Display

    Function Key 2 (F2) → Pressing scrolls the cursor to the right. RESET Pressing resets the existing drive fault error. Indicates forward motor operation. FWD/REV Indicates reverse motor operation. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 76: Alarm (Alm) Led Displays

    • The STOP key was pressed while drive was running in REMOTE. • The drive was powered up with b1-17 = 0 (default) while the Run command is active. Examples YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 77: Menu Structure For Digital Operator

    <5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 78: The Drive And Programming Modes

    “1” flashes. (0.0~6000.0) “10.0 sec” ← → -PRMSET- Decel Time 1 C1-02=0020.0Sec 9. Press and enter 0020.0. (0.0~6000.0) “10.0 sec” ← → YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 79: Switching Between Local And Remote

    Note: 1. After selecting LOCAL, the LO/RE light will remain lit. 2. The drive will not allow the user to switch between LOCAL and REMOTE during run. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 80 Refer to Parameter List on page 175 for a list of H1-oo digital input selections when setting multi-function input terminals. Note: Setting H1-oo to 1 disables the LO/RE key on the digital operator. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 81: Start-Up Flowcharts

    High-performance operation using Open Loop Vector or Closed Loop Vector motor control – Setting up the drive to run a permanent magnet (PM) motor Note: PM motor control modes are not available on 600 V class drives, CIMR-Ao5oooooo. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 82: Flowchart A: Basic Start-Up And Motor Tuning

    50 m. 2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 83: Subchart A-1: Simple Motor Setup Using V/F Control

    Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure 4.5 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 84: Subchart A-2: High Performance Operation Using Olv Or Clv

    <3> Make sure the motor and load can run freely (i.e., if a brake is mounted, make sure it is released). <4> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 85: Subchart A-3: Operation With Permanent Magnet Motors

    Flowchart Figure 4.7 Operation with Permanent Magnet Motors <1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another manufacturer, enter “FFFF”. <2> Make sure the motor and load can run freely (i.e., if a brake is mounted, make sure it is released).
  • Page 86: Powering Up The Drive

    Refer to Fault Displays, Causes, and Possible STOP Fault Solutions on page 129 for more information. are lit. Ext Fault S3 RESET External fault (example) RESET ENTER STOP YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 87: Application Selection

    A1-06 may automatically change the I/O terminal function from the default setting. Failure to comply may result in death or serious injury. Parameter Name Setting Range Default 0: Disabled 1: Water supply pump 2: Conveyor A1-06 Application Presets 3: Exhaust fan 4: HVAC 5: Compressor YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 88: Basic Drive Setup Adjustments

    Note: User Initialization resets all parameters to a user-defined set of default values previously saved to the drive. Set parameter o2-03 to 2 to clear the user-defined default values. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 89 Set DIP switch S1 on the H3-10 = 0 H3-11 H3-12 terminal board to “V” for (Frequency Reference Bias) -10 to +10 Vdc H3-09 = 1 voltage input. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 90 Setting 2: MEMOBUS/Modbus Communications This setting requires entering the frequency reference via the RS-485/422 serial communications port (control terminals R+, R-, S+, S-). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 91 When the output frequency falls below the level set in parameter b2-01, the drive will start DC injection, Zero Speed Control, or Short Circuit Braking, depending on the selected control mode. Refer to b2-01: DC Injection Braking Start Frequency on page 93 for details. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 92 DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command is removed. It can be calculated by: (b2-04) × 10 × Output frequency DC Injection brake time Max. output frequency (E1-04) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 93 For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at Stop. When the output frequency falls below the setting of b2-01, DC Injection Braking is enabled for the time set in parameter b2-04. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 94 Search 1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search. Setting 1: Enabled This setting performs Speed Search when the Run command is entered. The drive begins running the motor once Speed Search is complete. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 95 2. Attempting to use the digital input setting “Accel/Decel time 2 selection” (H1-oo = 1A) together with motor 1/2 switching triggers an oPE03 error, indicating contradictory multifunction input settings. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 96 Note: Changing the Duty Mode selection automatically changes the maximum size motor that the drive can run, sets the E2-oo parameters to appropriate values (E4-oo for motor 2), and recalculates parameter settings determined by motor capacity (e.g., b8-04, L2-03, n5-02, L3-24, C5-17, and C5-37). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 97 • The first frequency reference (Multi-Speed 1) comes from the source specified in b1-01. When using an analog input terminal to supply the frequency reference, assign the frequency reference source to the control terminals (b1-01 = 1). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 98 Frequency Reference 14 (d1-14) Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) <1> − − − − Jog Frequency Reference (d1-17) <1> The Jog frequency overrides all other frequency references. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 99 Additionally, one custom V/f pattern is available (setting F) that requires the user to create the pattern using parameters E1-04 through E1-10. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 100 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 101 50 Hz Setting = A 60 Hz Setting = B 60 Hz 1.3 2.5 1.3 2.5 1.5 3 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 102 Setting parameter E1-03 to F allows the user to set up a custom V/f pattern by changing parameters E1-04 to E1-13. When initialized, the default values for parameters E1-04 to E1-13 will be equal to Predefined V/f pattern 1. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 103 2. An oPE02 error will occur if the motor rated current in E2-01 is set lower than the motor no-load current in E2-03. Set E2-03 correctly to prevent this error. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 104 PG) PID Integral Reset — 90 to 97 DriveWorksEZ Digital Input 1 to 8 — PID Integral Hold — DriveWorksEZ Disabled — Multi-Step Speed Reference 4 — YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 105 — Drive Ready — Speed Agree 1 DC Bus Undervoltage — User-Set Speed Agree 1 During Baseblock (N.O.) — Frequency Detection 1 — Frequency Reference Source — YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 106 Closes when the actual output frequency or motor speed (CLV, CLV/PM) and the frequency reference are within the speed agree width (L4-02) of the programmed speed agree level (L4-01). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 107 A 10 Vdc input is equivalent to a 200% frequency reference and 5 Vdc is equivalent to a 100% frequency reference. Since the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will be equal to E1-04 above 5 Vdc. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 108 Parameter H3-08 sets the level of the selected input value that is equal to 0 V input at terminal A3 (bias). Name Setting Range Default H3-07 Terminal A3 Gain Setting -999.9 to 999.9% 100.0% H3-08 Terminal A3 Bias Setting -999.9 to 999.9% 0.0% YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 109 The output signal range can be selected between 0 to +10 Vdc or -10 to +10 Vdc, or 4 to 20 mA using parameter H4-07 and H4-08. Figure 4.28 illustrates how gain and bias settings work. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 110 Setting Range Default Multi-Function Analog Output Terminal FM H4-07 0 to 2 Signal Level Selection Multi-Function Analog Output Terminal AM H4-08 0 to 2 Signal Level Selection YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 111 L3-22. Deceleration stops when the current falls below 85% of L3-02,. The drive will attempt to reaccelerate after the time set to L3-27. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 112 Stall Prevention Limit during Acceleration 0 to 100% Stall Prevention level during Acceleration L3-02 L3-03 Output frequency E1-06 Base frequency Figure 4.32 Stall Prevention Level and Limit During Acceleration YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 113 Enables the Stall Prevention function while using a dynamic braking resistor. Overvoltage problems in the DC bus can occur if Stall Prevention during deceleration is disabled (L3-04) in OLV and a dynamic braking option is installed. Set L3-04 to 3 to remedy this situation. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 114 Note: If the multi-function analog input is programmed for “10: Forward torque limit”, “11: Reverse torque limit”, “12: Regenerative torque limit”, or “15: General torque limit”, the drive uses the lowest value from L7-01 through L7-04, or analog input torque limit. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 115 15: Torque Limit 15: Torque Limit Parameter L7-03 Parameter L7-02 REV run motoring FWD run regenerative Negative torque reference Figure 4.34 Torque Limit Parameters and Analog Input Settings YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 116: Auto-Tuning

    The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer. Also refer to pages for details on Auto-Tuning processes and selections. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 117 The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor manufacturer. Also refer to page for details on the Auto-Tuning process and selection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 118 – (mech.) <1> Input the motor code when using a Yaskawa motor. Select “FFFF” when using a motor from another manufacturer. <2> T2-02 is not available. <3> It is only necessary to input either T2-13 or T2-14. Select one and leave the other empty.
  • Page 119: Auto-Tuning Interruption And Fault Codes

    <1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1-oo = 16). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 120 (0.00 ~ 20.00) • T1-10, Motor Rated Slip (Stationary Auto-Tuning 2 only) “X.XX Hz” DATA Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 121 (motor 1 or motor 2). The second digit indicates the type of Auto-Tuning being performed. - MODE - Auto-Tuning finishes in approximately one to two minutes. Tune Successful RESET YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 122: No-Load Operation Test Run

    10 Hz, verifying smooth operation at all speeds. For each – – frequency, check the drive output current using monitor U1-03. The current should be well below the motor rated current. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 123 U1-03= 0.00A LREF FWD/REV STOP The drive should operate normally. Press to stop the motor. RUN flashes until the RESET ENTER motor comes to a complete stop. STOP YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 124: Test Run With Load Connected

    • If the application permits running the load in the reverse direction, change the motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occur with hunting, oscillation, and other control-related issues. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 125: Test Run Checklist

    If the motor rotates in the opposite direction during test run, switch two of U/T1, V/T2, W/T3, or change b1-14. In accordance with load condition, set Heavy Duty or Normal Duty mode using parameter C6-01. Normal Duty is the – default setting. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 126 Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for A1, H3-12 for A2, H3-08 for A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 127: Troubleshooting

    This chapter can also serve as a reference guide for tuning the drive during a trial run. DRIVE ALARMS, FAULTS, AND ERRORS............128 FAULT DETECTION.....................129 ALARM DETECTION...................140 OPERATOR PROGRAMMING ERRORS............143 AUTO-TUNING FAULT DETECTION..............144 COPY FUNCTION RELATED DISPLAYS............148 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 128: Drive Alarms, Faults, And Errors

    Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...
  • Page 129: Fault Detection

    Control Board Connection Error CPF03 Connection error between the control board and the drive EEPROM Memory Data Error CPF06 An error in the data saved to EEPROM YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 130 • Turn off the power and check the connection between the control board and the drive. There is an error in EEPROM control circuit • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.
  • Page 131 • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals. Note: Speed Search 1 and 2 are the same when using OLV/PM. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
  • Page 132 Check the drive and motor capacities. less than 5% of the drive rated current If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa An output transistor is damaged representative for instructions on replacing the control board.
  • Page 133 The wrong motor code has been entered for OLV/PM (Yaskawa motors only) or the motor • Set E5-01 to FFFF if using a non-Yaskawa PM motor. Set the correct motor data to the E5-oo data are wrong parameters or perform Auto-Tuning.
  • Page 134 The motor temperature exceeded the level set to L1-16 (or L1-18 for motor 2) Cause Possible Solution • Reduce the load. Motor has overheated. • Check the ambient temperature. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 135 Digital Operator Display Fault Name Overtorque Detection 1 The current has exceeded the value set for torque detection (L6-02) for longer than the allowable time (L6-03). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 136 Load inertia has been set incorrectly • Adjust the load inertia ratio in L3-25 to better match the load. Braking function is being used in OLV/PM Connect a braking resistor. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 137 • Replace either the control board or the entire drive. For instructions on replacing the control board, The control circuit is damaged contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 138 • Replace either the control board or the entire drive if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 139 Problem detected with the voltage on the output side of the drive. <1> Available in drive software versions 1015 and later. <2> Detected in models CIMR-Ao4A0903 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 140: Alarm Detection

    External fault at multi-function input terminal S6. External fault (input terminal S7) External fault at multi-function input terminal S7. External fault (input terminal S8) External fault at multi-function input terminal S8. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 141 MEMOBUS/Modbus Comm. Test Mode Complete PG Disconnect (for Control Mode with PG) Detected when no PG pulses are received for a time longer than setting in F1-14. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 142 <1> Terminals H1, H2, DM+, and DM- on 600 V class models are designed to the functionality, but are not certified to EN61800-5-1, ISO13849 Cat. 3, IEC/EN61508 SIL2, Insulation coordination: class 1. <2> Detected in models CIMR-Ao4A0903 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 143: Operator Programming Errors

    Parameters settings that are not allowed in combination with Torque Control have been set. oPE16 Energy Savings Constants Error Online Tuning Parameter Setting Error oPE18 Parameters controlling online tuning are not set correctly. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 144: Auto-Tuning Fault Detection

    Digital Operator Display Error Name End7 No-Load Current Alarm Cause Possible Solutions The entered no-load current value was Check and correct faulty motor wiring. outside the allowable range. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 145 The load during rotational Auto-tuning was sure the load is lower than 30%. too high. • If a mechanical brake is installed, make sure it is fully lifted during tuning. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 146 L7-01 through L7-04 during Inertia • Reduce the test signal amplitude in T3-01 and repeat the tuning. If necessary, reduce the test signal Tuning. frequency (T3-02) and repeat the tuning. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 147 Check the direction and number of pulses set for the PG encoder. Repeat Auto-Tuning. the PG encoder is wrong. PG encoder is damaged. Check the signal output from the PG encoder attached to the motor. Replace the PG if damaged. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 148: Copy Function Related Displays

    Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 149: Periodic Inspection & Maintenance

    This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. INSPECTION......................150 PERIODIC MAINTENANCE.................153 DRIVE REPLACEMENT..................155 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 150: Inspection

    Recommended Daily Inspection Table 6.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
  • Page 151: Recommended Periodic Inspection

    39.2 × 10 to 58.8 × 10 (4 - 6 kg•cm ) (57 to 85 psi). The drive has few serviceable parts and may require complete drive replacement. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 152 Digital Operator • Inspect for dust or other foreign material that may have collected on surrounding components. • Clean the digital operator. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 153: Periodic Maintenance

    When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
  • Page 154 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 155: Drive Replacement

    Figure 6.2 Unscrew the Terminal Board and Remove the Bottom Cover Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 156 A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and parameter o4-13 to 1. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 157: Peripheral Devices & Options

    Peripheral Devices & Options This chapter explains option installation procedures for the drive. OPTION CARD INSTALLATION................158 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 158: Option Card Installation

    K – Digital operator L – Terminal cover Figure 7.1 Installing an Option Card Connect the ground wire to the ground terminal using one of the screws. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 159 Note: 1. Leave enough space when wiring to easily reattach the front cover. Make sure no wires get caught between the front cover and the drive. 2. Any exposed wiring will void the wall-mount enclosure rating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 160 7.1 Option Card Installation This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 161: Specifications

    Appendix: A Specifications A.1 HEAVY DUTY AND NORMAL DUTY RATINGS..........162 A.2 POWER RATINGS....................163 A.3 DRIVE SPECIFICATIONS..................171 A.4 DRIVE WATT LOSS DATA..................173 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 162: Heavy Duty And Normal Duty Ratings

    Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier frequency, and current limit. The default setting is for ND (C6-01 = 1). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 163: Power Ratings

    <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating.. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 164: Three-Phase 200 V Class Drive Models Cimr-Ao2A0040 To 2A0211

    <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 165: Three-Phase 200 V Class Drive Models Cimr-Ao2A0250 To 2A0415

    <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 166: Three-Phase 400 V Class Drive Models Cimr-Ao4A0002 To 4A0031

    <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 167: Three-Phase 400 V Class Drive Models Cimr-Ao4A0038 To 4A0165

    <6> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 168: Three-Phase 400 V Class Drive Models Cimr-Ao4A0208 To 4A1200

    <5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 169: Three-Phase 600 V Class Drive Models Cimr-Ao5A0003 To 5A0032

    <4> Carrier frequency is set to 2 kHz. Current derating is required to raise the carrier frequency. <5> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 170: Three-Phase 600 V Class Drive Models Cimr-Ao5A0041 To 5A0099

    <5> Carrier frequency can be increased to 8 kHz while keeping this current derating. Higher carrier frequency settings require derating. <6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 171: Drive Specifications

    Saving Control, MEMOBUS/Modbus Comm. (RS-422/485 max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High Frequency Injection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 172 <12> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 173: Drive Watt Loss Data

    4A0009 4A0011 <1> 11.1 <1> 4A0018 17.5 14.8 4A0023 <1> 18.0 <1> 4A0031 4A0038 <1> <1> 4A0044 <1> 4A0058 <1> 4A0072 <1> 4A0088 4A0103 <1> 1022 1205 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 174 1619.0 <1> These values assume the carrier frequency is set to 2 kHz. <2> These values assume the carrier frequency is set to 8 kHz or less. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 175: Parameter List

    B.7 H PARAMETERS: MULTI-FUNCTION TERMINALS..........205 B.8 L: PROTECTION FUNCTION................214 B.9 N: SPECIAL ADJUSTMENT................221 B.10 O: OPERATOR-RELATED SETTINGS..............224 B.11 DRIVEWORKSEZ PARAMETERS...............226 B.12 T: MOTOR TUNING....................227 B.13 U: MONITORS......................230 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 176: A: Initialization Parameters

    <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Default setting value is dependent on the Application Preset selected with parameter A1-06. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 177: A2: User Parameters

    <1> Default setting value is dependent on the Application Preset selected with parameter A1-06. <2> Default setting value is dependent on parameter A1-06. Default is 0 when A1-06 = 0, and 1 when A1-06 ≠ 0. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 178: B: Application

    1: Allowed. Motor will start immediately after power up if a Run command – (1C6) Range: 0, 1 is already enabled. <1> Settings 2 and 3 are not available in CLV. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 179: B2: Dc Injection Braking And Short Circuit Braking

    Sets the Speed Search restart current level as a percentage of the drive rated Default: 150% b3-17 Speed Search Restart current. Min.: 0 – (1F0) Current Level Max.: 200 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 180: B4: Timer Function

    Applies an offset to the PID controller output. Set as a percentage of the Default: 0.0% (1AB) maximum output frequency. PID Offset Adjustment Min.: -100.0 – Max.: 100.0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 181 Sets the display value of U5-01 and U5-04 when the maximum frequency is <2> Default: b5-38 output. PID Setpoint User Display – Min.: 1 (1FE) Max.: 60000 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 182: B6: Dwell Function

    Max.: 2.00 b7-03 0: Disabled Droop Control Limit Default: 1 (17E) 1: Enabled – Selection Range: 0, 1 <1> <1> Available in drive software versions 1015 and later. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 183: B8: Energy Saving

    Sets the range to trigger an output terminal set for “Zero Servo Complete” Default: 10 b9-02 Zero Servo Completion during Zero Servo operation. Min.: 0 – (1DB) Width Max.: 16383 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 184: C: Tuning

    <1> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range becomes 0.00 to 600.00 seconds. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 185: C2: S-Curve Characteristics

    Sets the upper limit for the slip compensation function for motor 2. Set as a Default: 200% C3-23 Motor 2 Slip Compensation percentage of the motor rated slip (E4-02). Min.: 0 – (242) Limit Max.: 250 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 186: C4: Torque Compensation

    Sets the filter time constant for the time from the speed loop to the torque <1> Default: C5-06 ASR Primary Delay Time command output. – Min.: 0.000 s (220) Constant Max.: 0.500 s YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 187 <4> Default setting is dependent on parameters C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. <5> Default setting is determined by parameter E3-01, Motor 2 Control Mode Selection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 188: C6: Carrier Frequency

    <1> Default setting value is dependent on parameters A1-02, Control Method Selection, C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. <2> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 189: D: References

    Sets the frequency reference for the drive. Setting units are determined by Default: 0.00 Hz d1-13 parameter o1-03. Min.: 0.00 (28E) Frequency Reference 13 <1> Max.: 400.00 <2> YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 190: D2: Frequency Upper/Lower Limits

    Sets the dead-band width around each selected prohibited frequency reference <1> Default: d3-04 point. Jump Frequency Width – Min.: 0.0 (297) Max.: 20.0 <1> Default setting is determined by parameter A1-02, Control Mode Setting. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 191: D4: Frequency Reference Hold And Up/Down 2 Function

    (H1-oo = 71). Reference values are held during this switch Min.: 0 – (29F) Switchover Time delay time. Max.: 1000 d5-08 Unidirectional Speed Limit 0: Disabled Default: 1 – (2B5) Bias 1: Enabled Range: 0, 1 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 192: D6: Field Weakening And Field Forcing

    Added to the frequency reference when the digital input “Frequency offset 3” Default: 0.0% (2B4) (H1-oo = 46) is switched on. Offset Frequency 3 Min.: -100.0 – Max.: 100.0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 193: E: Motor Parameters

    <1> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <2> Parameter setting value is not reset to the default value when the drive is initialized. <3> The setting value is F in OLV modes. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 194: E2: Motor 1 Parameters

    (0.01 A) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is higher than 11 kW. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 195: E3: V/F Pattern For Motor 2

    <3> Ignored when E3-11, Motor 2 Mid Output Frequency 2, and E3-12, Motor 2 Mid Output Frequency Voltage 2, are set to 0. <4> The setting range is 0.0 to 66.0 in AOLV/PM. <5> When Auto-Tuning is performed, E1-13 and E1-05 will be set to the same value. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 196: E4: Motor 2 Parameters

    (0.01 A) if the drive is set for a maximum applicable motor capacity up to and including 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is higher than 11 kW. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 197: E5: Pm Motor Settings

    <5> Default setting is dependent on parameters A1-02, Control Method Selection, o2-04, Drive Model Selection, and C6-01, Drive Duty Selection. <6> When using a Yaskawa SMRA Series SPM Motor, the default setting is 1800 r/min.. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 198: F: Options

    Max.: 1000 Sets the time required to trigger a PG Open fault (PGo). Default: 2.0 s F1-14 PG Open-Circuit Detection Min.: 0.0 – (38D) Time Max.: 10.0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 199: F2: Analog Input Card (Ai-A3)

    Max.: 999.9 F2-03 Sets the bias for the input signal to the analog card. Default: 0.0% Analog Input Option Card (369) Min.: -999.9 – Bias Max.: 999.9 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 200: F3: Digital Input Card (Di-A3)

    1: -10 to 10 V Range: 0, 1 F4-08 0: 0 to 10 V Default: 0 Terminal V2 Signal Level – (398) 1: -10 to 10 V Range: 0, 1 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 201: F5: Digital Output Card (Do-A3)

    0: 156 Kbps 1: 625 Kbps F6-11 CC-Link Communication Default: 0 2: 2.5 Mbps – (3B7) Speed Range: 0 to 4 3: 5 Mbps 4: 10 Mbps YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 202 Verifies the baud rate running on the network. F6-55 DeviceNet Baud Rate 0: 125 kbps Default: 0 – (3C6) Monitor 1: 250 kbps Range: 0 to 2 2: 500 kbps YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 203 Range: 0 to 255 Select the option address setting method <3> F7-13 Default: 2 0: Static Address Mode at Startup – (3F1) Range: 0 to 2 1: BOOTP 2: DHCP YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 204 <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Cycle power for setting changes to take effect. <3> If F7-13 is set to 0, all IP addresses (F7-01 to F7-04) must be unique. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 205: H Parameters: Multi-Function Terminals

    Used to switch between accel/decel time 1 (set in C1-01, C1-02) and accel/decel time 2 (set Accel/decel time selection 1 – in C1-03, C1-04). Baseblock command (N.O.) Closed: No drive output – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 206 Used in combination with input terminals set to Multi-Step Speed Reference 1, 2, and 3. Use – Reference 4 parameters d1-09 to d1-16 to set reference values. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 207 Short circuit braking (N.C.) Open: Short Circuit Braking enabled – Forward/reverse detection (V/f Control with Simple PG Direction of rotation detection (for V/f with Simple PG Feedback) – feedback) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 208: H2: Multi-Function Digital Outputs

    Closed: When drive output frequency equals the frequency reference ±L4-04. – User-set speed agree 2 Closed: When the drive output frequency is equal to the value in L4-03 ±L4-04. – YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 209 Inverts the output switching of the multi-function output functions. 100 to 192 – output Set the last two digits of 1oo to reverse the output signal of that specific function. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 210: H3: Multi-Function Analog Inputs

    Max.: 500 Default: 0 H3-18 Terminal A3 Offset Adds an offset when the analog signal to terminal A3 is at 0 V. Min.: -500 – (2F2) Max.: 500 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 211: H4: Analog Outputs

    Output Terminal AM (420) Set the desired monitor parameter to the digits available in Uo-oo. Range: 000 to 999 Monitor Selection For example, enter “103” for U1-03. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 212: H5: Memobus/Modbus Serial Communication

    – (43D) Selection 1: Run/Stop, FWD/REV Range: 0, 1 <1> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 213: H6: Pulse Train Input/Output

    Sets the minimum frequency for the pulse train input to be detected. Enabled Default: 0.5 Hz H6-08 Pulse Train Input Minimum when H6-01 = 0, 1, or 2. Min.: 0.1 – (43F) Frequency Max.: 1000.0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 214: L: Protection Function

    2: Fast Stop (decelerate to stop using the deceleration time set to C1-09) – (444) Disconnect (THo) (NTC) Range: 0 to 3 3: Alarm only (“THo” will flash) Note: This parameter is only available in models CIMR-Ao4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 215: L2: Momentary Power Loss Ride-Thru

    <4> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range becomes 0.00 to 600.00 seconds. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 216: L3: Stall Prevention

    Sets the time needed to accelerate the uncoupled motor at rated torque from <5> <6> Default: stop to the maximum frequency. L3-24 Motor Acceleration Time for <7> – (46E) Inertia Calculations Min: 0.001 s Max: 10.000 s YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 217: L4: Speed Detection

    Range: 0, 1 Sets the amount of time to wait between performing fault restarts. Default: 10.0 s L5-04 Fault Reset Interval Time Min.: 0.5 – (46C) Max.: 600.0 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 218: L6: Torque Detection

    7: Interrupt drive output (fault). Detected when the speed (signed) is less than L6-09. 8: Interrupt drive output (fault). Detected when the speed (not signed) is less than L6-09. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 219: L7: Torque Limit

    Range: 0 to 2 2: Enabled (triggered when two phases are lost) 0: Disabled <1> L8-09 Output Ground Fault Default: – 1: Enabled (4B5) Detection Selection Range: 0, 1 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 220 Setting 0: Model code CIMR-Ao2A0250 to 2A0415 and 4A0208 to 4A1200 <4> Default setting is dependent on parameters A1-02, Control Method Selection, and o2-04, Drive Model Selection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 221: N: Special Adjustment

    (L3-04 = 4). Min.: 1.00 – (531) Gain Max.: 1.40 High Frequency Injection 0: Disabled n3-14 Default: 0 during Overexcitation 1: Enabled – (532) Range: 0, 1 Deceleration YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 222: N5: Feed Forward Control

    Set as a percentage of the motor rated current. Increase this setting if Min.: 20 – (53B) hunting occurs while running at constant speed. Max.: 200 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 223 <2> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <3> Available in drive software versions 1015 and later. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 224: O: Operator-Related Settings

    1: Reverse – (527) Up when Using Operator Range: 0, 1 This parameter requires assigning drive operation to the digital operator. o2-09 Factory use. – – – (50D) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 225: O3: Copy Function

    Number of Run Commands (A1-03). Default: 0 – (528) Counter Initialization 1: Number of Run commands counter is reset when the drive is initialized Range: 0, 1 (A1-03). YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 226: Driveworksez Parameters

    DriveWorksEZ Connection Parameters 1 to 20 (upper/lower) DriveWorksEZ Connection Default: 0 r1-40 Parameters 1 to 20 (upper/ Min.: 0 – (1840 to lower) Max.: FFFF 1867) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 227: T: Motor Tuning

    <4> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <5> Default setting value differs depending on the motor code value and motor parameter settings. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 228: T2: Pm Motor Auto-Tuning

    Default: 30% T2-15 Pull-In Current Level for PM the motor rated current. Increase this setting for high inertia loads. Min.: 0 – (756) Motor Tuning Max.: 120 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 229: T3: Asr And Inertia Tuning

    <2> Default setting is dependent on parameter E5-01, Motor Code Selection. <3> Default setting is dependent on parameters C6-01, Drive Duty Selection, and o2-04, Drive Model Selection. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 230: U: Monitors

    No signal output Digital Output Output Terminal Status – (4A) available (terminal M3-M4) Multi-Function Digital Output (terminal M5-M6) Not Used Fault Relay (terminal MA-MC closed MA-MC open) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 231 <3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 232: U2: Fault Trace

    11 kW. <2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 233: U3: Fault History

    U4-16 Motor Overload Estimate Shows the value of the motor overload detection accumulator. 100% is 10 V: 100% 0.1% (7D8) (oL1) equal to the oL1 detection level. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 234 <1> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. <2> The unit is 1 A in models CIMR-Ao4A0930 and 4A1200. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 235: U5: Pid Monitors

    10 V: 65536 1 pulse (7E5) Counter U6-20 Frequency Reference Bias Displays the bias value used to adjust the frequency reference. 10 V: Max frequency 0.1% (7D4) (Up/Down 2) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 236: U8: Driveworksez Monitors

    Monitor 1 to 10 1959) U8-11 to DriveWorksEZ Version Control Monitor 1 to 3 U8-13 DriveWorksEZ Version No signal output – (195A to Control Monitor 1 to 3 available 195C) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 237: Standards Compliance

    Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. C.1 EUROPEAN STANDARDS..................238 C.2 UL AND CSA STANDARDS................245 C.3 SAFE DISABLE INPUT FUNCTION..............251 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 238: European Standards

    FWH-70B 2A0012 FWH-70B 2A0018 FWH-90B 2A0021 FWH-90B 2A0030 FWH-100B 2A0040 FWH-200B 2A0056 FWH-200B 2A0069 FWH-200B 2A0081 FWH-300A 2A0110 FWH-300A 2A0138 FWH-350A 2A0169 FWH-400A 2A0211 FWH-400A 2A0250 FWH-600A YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 239 5A0032 <1> FWP-175A 5A0041 <1> FWP-175A 5A0052 <1> FWP-250A 5A0062 <1> FWP-250A 5A0077 <1> FWP-250A 5A0099 <1> 600 V class drives are not compliant with European Standards. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 240: Emc Guidelines Compliance

    Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 241 F – Motor cable (braided shield cable, max. 10 m) Figure C.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 242 2.6 × 10.0 4A0088 4A0103 4A0139 FS5972-170-35 10.4 4.7 × 6.7 × 17.8 4.0 × 14.4 4A0165 4A0208 FS5972-250-37 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6 YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 243 11.8 × 28.2 × 6.3 10.8 × 8.3 FS5972-800-99 <1> Connect two of the same filters in parallel. Figure 1 Figure 2 Figure 3 Figure C.5 EMC Filter Dimensions YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 244 5.4 A UZDA-B 8 mH 2A0006 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: Contact Yaskawa for information about DC reactors for other models. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 245: Ul And Csa Standards

    Closed-Loop Crimp Terminal Recommendations Yaskawa recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of crimp terminals when wiring the drive main circuit terminals on models CIMR-Ao2A0110 to 2A0415 and 4A0058 to 4A1200. Use only crimping tools as specified by the crimp terminal manufacturer.
  • Page 246 75 °C 600 Vac UL-approved vinyl-sheathed insulation. Input Fuse Installation Always install fuses at the drive input side. Refer to Installing Fuses on the Input Side on page 238 for selecting fuses. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 247: Csa Standards Compliance

    The electronic thermal overload function is UL-recognized, so it does not require an external thermal relay for single motor operation. This parameter selects the motor overload curve used according to the type of motor applied. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 248: Precautionary Notes On External Heatsink (Ip00 Enclosure)

    Use Table C.7 to match drive models with available capacitor covers. Order capacitor covers from a Yaskawa representative or directly from the Yaskawa sales department. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 249 Figure C.10 ECAT31741-11 4A1200 (Total of 8 screws) <1> Contact a Yaskawa representative for information on models not listed in this table. <2> Requires two sets. A – Drive (outside panel) D – Installation screws B – Opening to capacitors E –...
  • Page 250 A – Drive (outside panel) D – Installation screws B – Opening to capacitors E – Capacitor cover C – Drive (inside panel) Figure C.10 Capacitor Cover (4A0930, 4A1200) YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 251: Safe Disable Input Function

    The Safe Disable circuit consists of two independent input channels that can block the output transistors and provide a monitoring channel to indicate the status of those input channels. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 252 Note: Terminals H1, H2, DM+, and DM- on 600 V class models are designed to the functionality, but are not certified to EN61800-5-1, ISO13849 Cat. 3, IEC/EN61508 SIL2, Insulation coordination: class 1. The Safe Disable function can only be deactivated when a Run command is not active. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 253 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to Alarm Codes, Causes, and Possible Solutions on page 140 to resolve possible errors. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 254 C.3 Safe Disable Input Function This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 255 Three-Phase 600V: CIMR-Ao5A0041 to 5A0099 Revision: Reviewed and corrected documentation. Added software revision S1015 First Edition. This manual supports drive software versions March 2010 VSA90504o and VSA901014. YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 256 This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 41B YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 257 High Performance Vector Control Drive Quick Start Guide YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

Table of Contents