YASKAWA A1000 Quick Start Manual
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YASKAWA A1000 Quick Start Manual

YASKAWA A1000 Quick Start Manual

Ip23/54 floor standing panel, 400 v class: 90 to 315 kw
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See also: Technical Manual , Quick Start Manual
YASKAWA AC Drive A1000
IP23/54 Floor Standing Panel
Quick Start Guide
Type: A14
Models: 400 V Class: 90 to 315 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 88A

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  • Page 1 YASKAWA AC Drive A1000 IP23/54 Floor Standing Panel Quick Start Guide Type: A14 Models: 400 V Class: 90 to 315 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 2 YASKAWA. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because YASKAWA is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    9 SAFE DISABLE INPUT FUNCTION ........40 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...

  • Page 4: Safety Instructions And General Warnings

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 1 Safety Instructions and General Warnings  Nameplate A1000 Floor Standing drives have a full name plate inside and a type code label outside (underneath the digital operator). A140414AAA0000 400V 3PHASE 185kW/220kW S/N: IR************ AC Drive Model A140414AAA0000 185kW/220kW REV: A...
  • Page 6 Do not attempt to modify or alter the drive in any way not explained in this manual. YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.
  • Page 7 Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 7...
  • Page 8 Failure to comply could result in damage to the drive and will void warranty. YASKAWA is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

  • Page 9: Mechanical Installation

    Installation Orientation and Spacing Always install the drive in an upright position. Leave enough space in the area of air inlets and outlets. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 9...
  • Page 10 1020 2350 0296 0362 0414 1200 2350 0515 1600 2350 0675 * Depending on the options built in, weight might be higher. EN 10 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 11 3. Attach both side panels back to the unit with the screws. 4. Attach the crane to the M12 eyebolts of the unit. Carefully lift the unit off the pallet. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 11...
  • Page 12 5. Place forks carefully under the unit and lift slowly off the pallet. 6. Attach the front and the rear panel. Torque the screws to 1.3 Nm. EN 12 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...

  • Page 13: Electrical Installation

    2 x CDBR 4220 Master/Slave Power Options Motor earth Output C ground Power Options Output Output reactor None Output Reactor up to 120Hz AC motor YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 13...
  • Page 14 <2> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. <3> The slide switch S6 is available with terminal board “ETC74031”. EN 14 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 15 Stud Size 2 x M8 Torque (Nm) Sizes and tightening torque values for L1/L2/L3 and T1/T2/T3 terminals vary depending on the panel configuration. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 15...
  • Page 16 All Models Door Fan Supply (DIN Rail) Cable Size (mm²) Terminal Screw Size Torque (Nm) Identification L, N, PE EN 16 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 17 Wire Type Wire size (mm Ferrule Length (mm) Solid 0.2 to 1.5 Flexible 0.2 to 1.0 Flexible with ferrule (recommended) 0.25 to 0.5 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 17...
  • Page 18 For details, refer to the Technical Manual.Use this procedure for removing the wire link between HC, H1 and H2 when the Safe Disable function is utilized. EN 18 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 19 AM: Voltage Output N.O. Terminal DM+, DM- (N.C./N.O.) Selection <1> N.C. <1> The slide switch S6 is available with terminal board “ETC74031”. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 19...
  • Page 20 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Multi-function digital output (Speed agree 1) Minimum load: 5 Vdc, 10 mA EN 20 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 21 Safe Disable function is used. when using this function. NOTICE: The wiring length to the terminals HC, H1 and H2 should not exceed 30 m. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 21...

  • Page 22: Keypad Operation

    ALM LED Light • When an alarm occurs. • When oPE is detected. • When a fault or error occurs during Auto-Tuning. EN 22 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 23 <5> The Frequency Reference appears after the initial display which shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 23...

  • Page 24: Start Up

    • Make sure no screws, loose wire ends or tools are left in the drive. • After turning the power on, the drive mode display should appear and no fault or alarm should be displayed. EN 24 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 25 T1-01 = 0 is below 30%. Tuning • Rotational Auto-Tuning gives the most accurate results, and is therefore highly recommended if possible. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 25...
  • Page 26 E1- parameters and enter the motor data manually into the E2- parameters. NOTICE: The Safe Disable inputs must be closed during Auto-Tuning. EN 26 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 27 The LED in the LO/RE key indicates where the Run command is input from. LO/RE LED Description Run command is issued from operator. Run command is issued from a different source than the operator. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 27...
  • Page 28 After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For special setups like PID control etc. refer to the Technical Manual. EN 28 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...

  • Page 29: Parameter Table

    Operation 1: Reverse disabled. applications. Selection 0: Standard Phase Order b1-14 1: Switch phase order (reverses the direction Selection of the motor) YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 29...
  • Page 30 Sets the level of the input value selected in E2-02 H3-08 Slip during Auto-Tuning. Bias Setting H3-06 when 0 V is input at terminal A3. EN 30 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 31 Analog Output 0: 0 to 10 V H4-07 Terminal FM 1: -10 to 10 V Signal Level 2: 4 to 20 mA Selection YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 31...
  • Page 32 PG Number of Set the number of pulses per revolution for T1-08 Pulses Per the PG being used (pulse generator or Revolution encoder). EN 32 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 33 Input Pulse Monitor Fault Trace U2-01 Current Fault U2-02 Previous Fault U2-03 Frequency Reference at Previous Fault U2-04 Output Frequency at Previous Fault YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 33...

  • Page 34: Troubleshooting

    ISO13849-1, Category 3 PLd, and IEC61508, SIL2 or for disabling the drive, the terminals HC, H1, H2 must be linked. EN 34 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 35 • Cycle power to the drive. Check if the fault reoccurs. Fault  The charge circuit for the DC bus is broken. • Replace the drive if the fault reoccurs. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 35...
  • Page 36 Rated Slip Error • Wrong data input. Er-08 • Auto tuning exceeded the given time frame. • Calculated values out of range. EN 36 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 37 • Double check the data that was entered for the Auto-Tuning End7 • Auto-Tuning results were less than 5% of the motor rated process. current. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 37...

  • Page 38: Maintenance

    3. Refit the filter mat inside the hood and replace the hood roof. 4. Torque the screws to 4.5 Nm. Figure 4 8-M4x12 Filter Hood EN 38 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 39 3. Refit the filter mat inside the inlets and replace the inlet. 4. Torque the screws to 4.5 Nm. Figure 5 6-M6x24 Air inlet Filter YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 39...

  • Page 40: Safe Disable Input Function

    A single photo coupler output is available to monitor the status of the Safe Disable terminals. Refer to Control Circuit Terminal Functions on page 20 for signal specifications when using this output. EN 40 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 41 When Safe Disable was activated during run, first the Run command has to be removed and then the Safe Disable inputs have to be turned on before the drive can be restarted. YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 41...
  • Page 42 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to General Fault and Alarms on page 34 to resolve possible errors. EN 42 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide...
  • Page 43 The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. MANUAL NO. TOEP C710616 88A Published in Germany May 2013 13-05 1 Revision number Date of Date of original publication publication Date of Rev. No. Section Revised Content Publication  May 2013 First edition YASKAWA Europe EN 43...
  • Page 44 Phone: +44 (0)12 36 735 000 Fax: +44 (0)12 36 458 182 U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1 800 YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION...

This manual is also suitable for:

A14

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