How To Use This Manual; Contents - Honda CB HORNET 160R 2015 Shop Manual

HOW TO USE THIS MANUAL

This service manual describes the service procedures for the
CBF160MG.
Follow the Maintenance Schedule (Section 3) recommendations
to ensure that the vehicle is in peak operating condition.
Performing the first scheduled maintenance is very important.
It compensates for the initial wear that occurs during the
break-in period.
Sections 1 and 3 apply to the whole vehicle. Section 2 illustrates
procedures for removal/installation of components that may be
required to perform service described in the following sections.
Section 4 through 18 describe parts of the vehicle, grouped
according to location.
Find the section you want on this page, then turn to the table
of contents on the first page of the section.
Most sections start with an assembly or system illustration,
service information and troubleshooting for the section. The
subsequent pages give detailed procedures.
If you don't know the source of the trouble, go to section 20
Troubleshooting.
Your safety, and the safety of others, is very important. To
help you make informed decisions we have provided safety
messages and other information throughout this manual.
Of course, it is not practical or possible to warn you about
all the hazards associated with servicing this vehicle. You
must use your own good judgement.
You will find important safety information in a variety of
forms including:
• Safety Labels – on the vehicle
• Safety Messages – preceded by a safety alert symbol
and one of three signal words, DANGER, WARNING, or
CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
• Instructions– How to service this vehicle correctly and
safely.
As you read this manual, you will find information that is
preceded by a symbol. The purpose of this message is
to help prevent damage to your vehicle, other property, or the
environment.
Some information provided in this manual is applicable for ID
type model only.
ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS
A N D S P E C I F I C AT I O N S I N C L U D E D I N T H I S
PUBLICATION ARE BASED ON THE LATEST PRODUCT
INFORMATION AVAILABLE AT THE TIME OF APPROVAL
FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES
THE RIGHT TO MAKE CHANGES AT ANY TIME
WITHOUT NOTICE AND WITHOUT INCURRING ANY
OBLIGATION WHATEVER. NO PART OF THIS
PUBLICATION MAY BE REPRODUCED WITHOUT
WRITTEN PERMISSION. THIS MANUAL IS WRITTEN
FOR PERSONS WHO HAVE ACQUIRED BASIC
KNOWLEDGE OF MAINTENANCE ON HONDA
MOTORCYCLES, MOTOR SCOOTERS OR ATVS.
SERVICE PUBLICATION OFFICE
Month of Issue: November, 2015
© Honda Motor Co., Ltd.
Honda Motor Co., Ltd.

CONTENTS

GENERAL INFORMATION
FRAME/BODY PANELS/EXHAUST SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVES
CYLINDER/PISTON
CLUTCH/GEARSHIFT LINKAGE
ALTERNATOR
CRANKCASE/TRANSMISSION/KICKSTARTER
FRONT WHEEL/SUSPENSION/STEERING
REAR WHEEL/SUSPENSION
BRAKE SYSTEM
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
LIGHTS/METERS/SWITCHES
ELECTRIC STARTER SYSTEM
WIRING DIAGRAM
TROUBLESHOOTING
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21