Cylinder Installation - Honda CB HORNET 160R 2015 Shop Manual

When cleaning Clean any gasket material from the cylinder mating surface
of the crankcase.
the cylinder
mating surface,
Place a shop towel over the crankcase opening to prevent
place a shop
piston pin clips from falling into the crankcase.
towel over the
cylinder opening
to prevent dust
or dirt enter the
engine.
Apply molybdenum oil solution to the piston pin outer
surface.
Install the piston with its "IN" mark facing the intake side.
Install the piston pin.
TOOL:
Slider base piston
Install the new piston pin clips:
• Always use new piston pin clips. Reinstalling used
piston pin clips may lead to serious engine damage.
• Set the piston pin clip in the groove properly.
• Do not align the clip's end gap with the piston cutout.

CYLINDER INSTALLATION

Install the dowel pins and new gasket.
Do not reuse the
gasket, replace
with a new one.
070SRTKSP008
CYLINDER/PISTON
MATING SURFACE
"IN MARK"
PISTON
PISTON PIN
PISTON PIN CLIP
GASKET
DOWEL PIN
8-7