Honda CB HORNET 160R 2015 Shop Manual page 261

BRAKE SYSTEM
DISASSEMBLY
CALIPER BODY CALIPER BRACKET
Remove the caliper bracket from the caliper body.
Remove the pad spring and bracket pin boot from the
PAD SPRING
caliper body.
If the bracket pin boot is hard or deteriorated, replace it
with a new one.
BRACKET PIN BOOTS
Do not use high
Place a shop towel over the caliper pistons.
pressure
Position the caliper body with the piston down, and apply
air or bring the
small squirts of air pressure to the fluid inlet to remove the
nozzle too close
caliper pistons.
to the inlet.
Be careful not to
Push the dust seals and piston seals in, and lift them out.
damage the
PISTON SEAL
Clean the seal grooves, caliper piston sliding surfaces and
piston
caliper pistons with clean brake fluid only.
sliding surface.
DUST SEAL
INSPECTION
Check the caliper cylinder for scoring, scratches or damage.
Measure the caliper cylinder I.D.
SERVICE LIMIT: 25.460 mm (1.0024 in)
Check the caliper piston for scoring, scratches or damage.
Measure the caliper piston O.D.
SERVICE LIMIT: 25.31 mm (0.9965 in)
14-17