Crankshaft; Shift Fork; Shift Fork Shaft; Crankshaft Runout - Honda CB HORNET 160R 2015 Shop Manual

CRANKCASE/TRANSMISSION/KICKSTARTER

SHIFT FORK

Check the shift forks for deformation or abnormal wear.
Measure each shift fork claw thickness.
SERVICE LIMITS:
Measure I.D. of each fork.
SERVICE LIMITS:

SHIFT FORK SHAFT

Check the shift fork shafts for damage and straightness.
Measure the shift fork shaft for O.D.
SERVICE LIMITS:

CRANKSHAFT

REMOVAL
Remove both crankcase (page 11-5).
Remove the transmission (page 11-6).
Remove the crankshaft from the right crankcase.
INSPECTION

CRANKSHAFT RUNOUT

Place the crankshaft on a stand or V-blocks.
Set the dial indicator on the shafts.
Rotate the crankshaft two revolutions and read the runout.
SERVICE LIMIT:
11-8
4.500 mm (0.177 in)
10.05 mm (0.396 in)
9.93 mm (0.391 in)
0.03mm (0.0007 in)
CRANKSHAFT
47.5 MM (1.87 IN)
45 MM (1.69 IN)