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Replace the
Measure the friction disc thickness of each clutch disc.
clutch discs and
SERVICE LIMIT:
plates as a set.
Disc A, B: 2.6 mm (0.10 in)
CLUTCH PLATE
Check the plate for discolouration.
Check the clutch plate for warpage on a surface plate
using a feeler gauge.
SERVICE LIMIT:
Warped clutch plates prevent the clutch from disengaging
properly.
CLUTCH OUTER/OUTER GUIDE
Check the slots in the clutch outer for nicks, indentations
or abnormal wear made by the clutch discs.
Check the primary driven gear teeth for wear or damage.
Measure the clutch outer I.D.
SERVICE LIMIT:
Check the clutch outer guide for damage or abnormal wear.
Measure the clutch outer guide I.D. and O.D.
SERVICE LIMITS:
MAINSHAFT
Measure the mainshaft O.D. at the clutch outer guide.
SERVICE LIMIT:
0.20 mm (0.008 in)
23.08 mm (0.909 in)
I.D.:
17.04 mm (0.671 in)
O.D.:
22.93 mm (0.903 in)
16.95 mm (0.667 in).
CLUTCH/GEARSHIFT LINKAGE
CLUTCH DISC
CLUTCH OUTER
MAIN SHAFT
CLUTCH PLATE
9-9
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Troubleshooting
