Assembling The Countershaft - KTM 2014 690 SMC R EU Repair Manual

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16
ENGINE
Push on the third/fourth-gear sliding gear
Position special tool
Mounting tool for lock ring (75029005000) (
Position lock ring
on special tool
The lock ring engages in the groove of the transmission shaft.
Push on stop disk
and split needle bearing
Push on the sixth-gear idler gear
Push on the second-gear fixed gear
Finally, check all gear wheels for smooth operation.

16.4.38 Assembling the countershaft

Info
Use new lock rings in every repair job.
Preparatory work
Lubricate all parts carefully before assembling.
Check the transmission. (
Main work
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
Mount bearing bush
Mount stop disk
.
Position special tool
Mounting tool for lock ring (75029005000) (
Position lock ring
on special tool
The lock ring engages in the groove of the transmission shaft.
with the small gear wheel facing downward.
on the transmission shaft.
p. 233)
and push down with sleeve
.
with the shift dogs facing downward.

with the collar facing downward and mount stop disk
p. 148)
and the second-gear idler gear
on the transmission shaft.
p. 233)
and push down with sleeve
.
on the countershaft with the protruding collar facing downward.
.

.
151
306235-10

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