KTM 2014 690 SMC R EU Repair Manual page 5

TABLE OF CONTENTS
13 WIRING HARNESS, BATTERY..................................... 82
13.1 Removing the battery ...................................... 82
13.2 Installing the battery ....................................... 82
13.3 Disconnecting the battery ................................ 83
13.4 Connecting the battery .................................... 83
13.5 Recharging the battery .................................... 83
13.6 Checking the charging voltage .......................... 84
13.7 Checking the quiescent current ........................ 85
13.8 Changing the main fuse ................................... 85
13.9 Changing fuses of individual power
consumers...................................................... 86
13.10 Adjusting the engine characteristic ................... 87
14 BRAKE SYSTEM ........................................................ 89
14.1 Checking the front brake linings ....................... 89
14.2 Changing the brake linings of the front brake..... 89
14.3 Adjusting the basic position of the hand brake
lever .............................................................. 90
14.4 Checking brake fluid level of front brake ........... 90
14.5 Adding front brake fluid................................... 91
14.6 Changing the front brake fluid .......................... 92
14.7 Checking the rear brake linings ........................ 93
14.8 Changing the rear brake linings ........................ 93
14.9 Checking the free travel of foot brake lever ........ 95
14.10 Adjusting the basic position of the foot brake
lever .............................................................. 95
14.11 Checking rear brake fluid level ......................... 95
14.12 Adding rear brake fluid .................................... 96
14.13 Changing the rear brake fluid ........................... 97
15 LIGHTING SYSTEM, INSTRUMENTS ........................... 99
15.1 Combination instrument .................................. 99
15.1.1 Setting kilometers or miles .......................... 99
15.1.2 Setting the clock ........................................ 99
15.1.3 Setting/resetting display TRIP 1 ................... 99
15.1.4 Setting/resetting display TRIP 2 ................... 99
15.1.5 Setting the wheel circumference ................ 100
15.2 Checking the headlight setting ....................... 101
15.3 Adjusting the headlight range......................... 101
15.4 Removing the headlight mask with the
headlight...................................................... 101
15.5 Installing the headlight mask with the
headlight...................................................... 102
15.6 Changing the parking light bulb...................... 102
15.7 Changing the headlight bulb .......................... 103
15.8 Changing the turn signal bulb ........................ 104
16 ENGINE .................................................................. 105
16.1 Removing the engine..................................... 105
16.2 Installing the engine...................................... 107
16.3 Disassembling the engine .............................. 111
16.3.1 Clamping the engine into the engine
assembly stand......................................... 111
16.3.2 Draining the engine oil .............................. 111
16.3.3 Removing the starter motor........................ 112
16.3.4 Removing the valve cover........................... 112
16.3.5 Removing the alternator cover .................... 112
16.3.6 Removing the spacer................................. 112
16.3.7 Removing the gear position sensor.............. 113
16.3.8 Removing the oil filter ............................... 113
16.3.9 Removing the thermostat........................... 113
16.3.10 Setting engine to ignition top dead center ... 113
16.3.11 Removing the spark plugs.......................... 114
16.3.12 Removing the timing chain tensioner .......... 114
16.3.13 Removing the camshafts............................ 114
16.3.14 Removing the cylinder head ....................... 115
16.3.15 Removing the piston ................................. 115
16.3.16 Removing the water pump impeller............. 116
16.3.17 Removing the rotor.................................... 116
16.3.18 Removing the timing chain rails ................. 117
16.3.19 Removing the timing chain and timing
chain sprocket .......................................... 117
16.3.20 Removing the ignition pulse generator ........ 118
16.3.21 Removing the clutch cover......................... 118
16.3.22 Removing the spacer and spring................. 118
16.3.23 Removing the clutch basket ....................... 119
16.3.24 Removing the primary gear ........................ 120
16.3.25 Removing the starter drive ......................... 120
16.3.26 Removing shift shaft ................................. 121
16.3.27 Removing shift drum locating..................... 121
16.3.28 Removing locking lever.............................. 122
16.3.29 Removing the oil pumps ............................ 122
16.3.30 Removing the left engine case.................... 123
16.3.31 Removing the crankshaft and balancer
shaft........................................................ 124
16.3.32 Removing the transmission shafts............... 124
16.4 Work on individual parts ................................ 125
16.4.1 Work on the right section of the engine
case ........................................................ 125
16.4.2 Work on the left section of the engine
case ........................................................ 126
16.4.3 Work on the clutch cover ........................... 128
16.4.4 Removing crankshaft bearing inner ring ...... 128
16.4.5 Removing balancer shaft drive wheel .......... 128
16.4.6 Changing the connecting rod, conrod
bearing, and crank pin .............................. 128
16.4.7 Checking crankshaft run-out at bearing
pin .......................................................... 130
16.4.8 Installing balancer shaft drive wheel ........... 130
16.4.9 Installing crankshaft bearing inner ring ....... 131
16.4.10 Measuring axial clearance of crankshaft
and balancer shaft .................................... 131
16.4.11 Cylinder - Nikasil
16.4.12 Checking/measuring the cylinder ................ 132
16.4.13 Checking/measuring the piston................... 133
16.4.14 Checking piston ring end gap ..................... 134
16.4.15 Determining the piston/cylinder mounting
clearance ................................................. 134
16.4.16 Checking the oil pumps for wear................. 134
16.4.17 Replacing autodecompressor...................... 135
16.4.18 Preparing timing chain tensioner for
installation ............................................... 136
16.4.19 Checking the timing assembly.................... 137
16.4.20 Removing the rocker arm ........................... 138
16.4.21 Changing the camshaft bearing .................. 138
16.4.22 Removing the valves.................................. 139
16.4.23 Checking the valves .................................. 140
16.4.24 Checking valve springs .............................. 140
16.4.25 Checking valve spring retainer.................... 140
16.4.26 Checking the cylinder head........................ 140
16.4.27 Installing the valves .................................. 141
16.4.28 Installing the rocker arm............................ 142
16.4.29 Disassembling the antihopping clutch......... 142
16.4.30 Checking the clutch .................................. 143
16.4.31 Preassembling the antihopping clutch......... 144
16.4.32 Checking the shift mechanism ................... 145
16.4.33 Preassembling the shift shaft ..................... 146
16.4.34 Disassembling the main shaft .................... 147
coating ......................... 132
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