Assembling Countershaft - KTM 690 Enduro R EU 2012 Repair Manual

17 ENGINE

17.4.38 Assembling countershaft

Info
Use new lock rings in every repair job.
Preparatory work
–
Oil all parts carefully before assembling.
–
Check the transmission. (
Main work
br br
7 7
6 6
5 5
4 4
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Lubricate and mount bearing bush
Long-life grease ( p. 212)
–
Mount second-gear idler gear
–
Mount stop disk and lock ring
3
–
Mount the sixth-gear sliding gear
–
Mount lock ring and stop disk
6
–
Mount needle bearing
8
–
Mount needle bearing
bk
–
Mount stop disk and lock ring
bm
–
Mount the fifth-gear sliding gear
–
Mount needle bearing
bq
–
Finally, check all gear wheels for smooth operation.
p. 143)
bq bq
bn bn
bp bp
bo bo
bm bm
3 3
bl bl
2 2
1 1
.
1
on the countershaft with the protruding collar facing downward.
2
.
4
with the shift groove facing upward.
5
.
7
and the fourth-gear idler gear
and the third-gear idler gear
.
bn
with the shift groove facing downward and stop disk
bo
, first-gear idler gear with the recess facing downward, and stop disk
br
8 8
bk bk
8 8
9 9
300128-02
with the collar facing upward.
9
with the collar facing downward.
bl
.
bp
.
bs
145