Assembling The Main Shaft; Assembling The Countershaft - KTM 350 EXC-F EU 2012 Repair Manual

30/ENGINE - WORK ON THE INDIVIDUAL PARTS

Assembling the main shaft

20.38
Info
Use new lock rings with every repair.
Preliminary work
–
Carefully lubricate all parts before assembling.
–
Check the transmission. (
Main work
–
Secure the main shaft with the toothed end facing downward in the vise.
Guideline
Use soft jaws
–
Mount needle bearing .
1
–
Mount 6th-gear idler gear
–
Mount stop disk and lock ring
3
–
Mount 3rd/4th-gear sliding gear
–
Mount lock ring .
6
–
Mount stop disk .
7
–
Mount needle bearing .
8
–
Mount 5th-gear idler gear
–
Mount 2nd-gear fixed gear
–
Finally, check all gear wheels for smooth operation.

Assembling the countershaft

20.39
Info
Use new lock rings with every repair.
Preliminary work
–
Carefully lubricate all parts before assembling.
–
Check the transmission. (
p. 153)
.
2
.
4
with the small gear wheel facing downward.
5
.
9
and stop disk .
bk bl
p. 153)
305011-11
155