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Manuals and User Guides for Riso RZ3xx Series. We have
1
Riso RZ3xx Series manual available for free PDF download: Technical Manual
Riso RZ3xx Series Technical Manual (374 pages)
Brand:
Riso
| Category:
Disc Duplicator
| Size: 62.49 MB
Table of Contents
Chapter 2 : Machine Summary
17
Table of Contents
2
Preface
4
Caution
5
Warning
6
Work Precautions
7
Jigs
10
Exterior Cover Removal
11
Opening the PCB Bracket
15
Cross-Sectional Diagram
18
Operation Outline
19
Machine Summary
19
Outline of Paper-Feeding, Printing and Paper-Ejection Operations
20
Outline of Master-Removal, Master-Making and Master Loading Operations
21
Optional Accessories (Excludes China Market Models)
22
Machine Specification (Excludes China Market Models)
23
Riso Rz390 Ui
23
Riso Rz370 Ep
24
Riso Rz370 Aw, an
25
Riso Rz310 Ui
26
Riso Rz300 Ep
27
Riso Rz230 Ep
28
Riso Rz230 Aw, an
29
Riso Rz220 Ui, as
30
Riso Rz200 Ep
31
Riso Rz200 Aw
32
Feature List (Excludes China Market Models)
33
Optional Accessories (China Market Models Only)
34
Machine Specification (China Market Models Only)
35
Feature List (China Market Models Only)
37
Main Drive
39
Chapter 1 :Maintenance
39
Chapter 2 :Machine Summary
39
Chapter 3 Main Drive
39
Print Drum Angle Detection
41
Main Motor Safety Mechanism
42
Disassembly
44
Removing the Pressure Spring
45
Removing the Main Belt
46
Removing the Main Motor Pulley Assembly
48
Removing the Main Shaft Assembly
49
Removing the Serviceman Safety SW
50
Adjustment
51
Print-Drum "Position-A" Adjustment
51
Print-Drum "Position-B" Stop Position Adjustment
51
First Paper Feed Section
53
Chapter 4 First Paper Feed Section
53
Mechanism
54
Paper Feed Tray Mechanism
54
Paper Feed Tray Elevation Mechanism
55
Upper Limit Position of the Paper Feed Tray
56
Paper Feed Tray Safety Mechanism
57
First Paper Feed Drive Mechanism
58
Paper Stripping Mechanism
59
Paper Feed Pressure Adjustment Mechanism
60
Disassembly
61
Removing the Paper Feed Tray Unit
61
Removing Paper Det. Sensor, Paper Size Det. Sensor and Paper Width Potentiometer
63
Removing the Scraper Roller and Pick up Roller
65
Removing the Paper Feed Roller Assembly
66
Removing the Paper Feed Tray Button and Paper Feed Tray Upper Safety Switch
67
Removing Paper Feed Tray Upper Limit Sensor and Paper Feed Pressure Sensor
68
Removing the Paper Feed Clutch
69
Removing the Elevator Motor
70
Removing the Paper Feed Tray Lower Safety Switch
71
Removing the Stripper Unit
72
Removing the Stripper Pad Assembly
73
Adjustment
74
Upper Limit Sensor Position Adjustment
74
Stripper Unit Adjustment
75
Paper-Feed Clutch on Angle Adjustment
76
Paper-Feed Clutch off Angle Adjustment
76
Paper-Width Potentiometer Adjustment
77
Second Paper Feed Section
79
Chapter 5 Second Paper Feed Section
79
Mechanism
80
Second Paper Feed Mechanism
80
Vertical Print Position Control
82
Disassembly
84
Removing the Guide Roller
84
Removing the Paper Sensor
85
Removing the Timing Roller
86
Removing the Vertical Centering Sensor
88
Removing the Print-Positioning Intermediate Gear
89
Removing the Idler Gear
90
Removing the Paper Feed Drive Unit
91
Removing the Print Positioning Pulse Motor
94
Adjustment
95
G-Lever Mounting Position Adjustment
95
Paper Feed Skew Adjustment
96
Print Start Position Adjustment
97
Press Section
99
Chapter 6 Press Section
99
Mechanism
100
Press Mechanism
100
Pressure Control Mechanism (RZ3 Series)
102
Disassembly
103
Removing the Pressure Roller
103
Removing the Pressure Lever:spring & Pressure Lever;Cam
104
Removing the Pressure HP Sensor (RZ 3 Series)
105
Removing the Pressure Control Motor (RZ 3 Series)
106
Adjustment
107
Mounting Position of the Pressure Lever;Spring
107
Paper Ejection Section
109
Chapter 7 Paper Ejection Section
109
Mechanism
110
Paper Ejection Mechanism
110
Paper Separator Mechanism
111
Paper-Ejection-Wing Mechanism (RZ 3 Series)
112
Disassembly
113
Removing the Paper Receiving Tray
113
Removing the Suction Unit
114
Removing the Paper Ejection Motor and Paper Ejection FG Sensor
115
Removing the Suction Upper Assembly (RZ3 Series)
116
Removing the Suction Upper Assembly (RZ2 Series)
117
Removing the Paper Ejection Sensor
118
Removing the Transfer Belts (RZ3 Series)
119
Removing the Transfer Belts (RZ2 Series)
120
Removing the Separation Fan Unit
121
Removing the Separator
123
Removing the Separation Lever
124
Removing the O-Ring, Piston and Cylinder of the Air Pump
125
Adjustment
129
Separator Mounting Position
129
Print Drum Section
131
Chapter 8 Print Drum Section
131
Mechanism
132
Master on the Drum Check Mechanism (before Printing)
132
Print Drum Set Mechanism
133
Print Drum Rotation Mechanism
134
Inking Mechanism
135
Disassembly
136
Removing the Drum Lock Sensor, Drum Solenoid, Drum Safety Switch
136
Removing the Screen Assembly
138
Removing the Master Clamp Base Assembly
140
Removing the Drum Body
141
Removing the Ink Scraper Plate Assembly F & R
144
Removing the Ink Pump Assembly
145
Removing the Ink Bottle Guide Assembly
146
Removing the Ink Bottle Lock Assembly & Antenna PCB
147
Removing the Ink Sensor PCB
148
Removing the Print Drum PCB
149
Removing the Drum Joint
150
Removing the Flange-R
151
Removing the Flange-F
152
Removing the Squeegee Roller
153
Adjustment
157
Squeegee Gap Adjustment
157
Squeegee Pressure Balance Adjustment
159
Clamp Unit
161
Chapter 9 Clamp Unit
161
Mechanism
162
Clamp Unit Home Positioning Mechanism
162
Clamp Plate Opening Mechanism
163
Drum Position-A Compensation
164
Clamp Plate Master Clamp Mechanism
165
Disassembly
166
Removing the Clamp Unit
166
Removing the Clamp Motor
167
Removing the Clamp Sensors a & B
168
Master Removal Section
169
Chapter 10 Master Removal Section
169
Mechanism
170
Master Removal Mechanism
170
Master on the Drum Check Mechanism (before Master Removal)
171
Removed Master Vertical Transport Mechanism
172
Disposed Master Compression Mechanism
173
Master Disposal Box Safety SW
174
Disassembly
175
Removing the Master Compression FG Sensor
175
Removing the Master Compression Motor
176
Removing the Master Removal Unit
177
Removing the Master Removal Sensor & Master Sensor
178
Removing the Master Removal Motor & Master Removal Motor FG Sensor
179
Removing the Master Compression Plate HP Sensor
180
Removing the Master Disposal Box Safety SW
181
Removing the Master Removal Roller (Bottom)
182
Removing the Master Compression Plate
184
Removing the Pulley Shaft
185
Removing the Master Removal Roller (Upper)
186
Removing the Round Belts
187
Removing the Master Removal Housing Assembly
188
Fb Original Scanning Section ( Rz3 Series
191
Chapter 11 Fb Original Scanning Section ( Rz3 Series
191
Mechanism
192
Original Scanning Mechanism
192
Flatbed Initialization Movement
194
Stage-Glass Original Detection Mechanism
195
FB Auto-Base-Control
195
FB Scanning Mechanism
196
Disassembly
197
Removing the Scanner Unit
197
Removing the Stage Glass
198
Removing the FB Original Detection Sensor
199
Removing the Scanner Lamp
200
Removing the CCD Unit
201
Removing the FB/AF HP Sensor
202
Removing the FB Read Pulse Motor
203
Adjustment
204
FB Read Pulse Motor Speed Adjustment (Image Elongation & Shrinkage in Scanning)
204
FB Scan Start Position Adjustment
204
FB Horizontal Scan Position Adjustment
204
Fb Original Scanning Section ( Rz2 Series
205
Chapter 12 Fb Original Scanning Section ( Rz2 Series
205
Mechanism
206
Scanning Mechanism
206
Flatbed Initialization Movement
207
Stage-Glass Original Detection Mechanism
208
FB Scanning Mechanism
208
Disassembly
209
Removing the Scanner Unit
209
Removing the Stage Glass
210
Removing the FB Original Detection Sensor
211
Removing the FB/AF HP Sensor
212
Removing the Image Scanner
213
Removing the FB Read Pulse Motor
214
Adjustment
215
FB Read Pulse Motor Speed Adjustment (Image Elongation & Shrinkage in Scanning)
215
FB Scan Start Position Adjustment
215
FB Horizontal Scan Position Adjustment
215
Image Scanner Position Adjustment
216
Af Scanning Section
217
Chapter 13 Af Scanning Section
217
Mechanism
218
AF Original Set Mechanism
218
AF Original Scanning Mechanism (with Auto-Base Control) -- [Available Only on RZ3 Models]
220
AF Original Scanning Mechanism
221
Disassembly
222
Removing the Original Feed Roller Assembly
222
Removing the Pickup Roller
223
Removing the Original Stripper Roller
224
Removing the AF Original Detection Sensor, AF Read Sensor and AF Original Ejection Sensor
225
Removing the AF Read Pulse Motor
226
Removing the AF Registration Sensor
228
Removing the Registration Roller, Read Roller and Original Ejection Roller
229
Adjustment
232
AF Read Pulse Motor Speed Adjustment (Image Elongation & Shrinkage Control in AF Scanning)
232
AF Scan Start Position Adjustment
232
AF Horizontal Scan Position Adjustment
232
AF Read Sensor Sensitivity Adjustment
232
Chapter 14 : Master Making Section
233
Mechanism
234
Master Making Unit Components
234
Set Detection Mechanism
235
Master Cutting Mechanism (Rotary Cutter : A3 Machine)
236
Master Cutting Mechanism (Shuttle Cutter : Excluding A3 Machine)
237
TPH (Thermal Print Head) Elevation Mechanism
238
Master Set Mechanism
239
Master Making Movement
240
Disassembly
241
Removing the Master Making U Lock Sensor
241
Removing the Print Drum, Master Making U Release Button, Lock Solenoid, and Safety Switch
242
Removing the Print Thermal Head Assembly
244
Removing the Thermal Pressure Motor Assembly
246
Removing the Master End Sensor (Receive) Assembly
248
Removing the Master Detection Sensor and Master End Sensor (Send) Assembly
249
Removing the Antenna PCB
252
Removing the Write Pulse Motor Assembly
253
Removing the Master Guide Gate (Excluding A3/Ledger Machine)
254
Removing the Write Roller
255
Removing the Load Pulse Motor Assembly
256
Removing the Cutter Cover Assembly (A3/Ledger Machines Only)
257
Removing the Cutter Cover Assembly (Excluding A3/Ledger Machines)
258
Removing the Clamping Guide Roller
259
Removing the Cutter Guide Assembly
260
Removing the Cutter Unit (Rotary Cutter : A3/Ledger Machines Only)
261
Removing the Cutter Unit (Shuttle Cutter : Excluding A3/Ledger Machines)
262
Removing the Load Roller (Bottom)
263
Removing the Master Making Unit
264
Removing the Master Stocker Roller ( Bottom)
267
Thermal Power of Thermal Print Head
269
Master Clamp Range Adjustment
269
Write Start Position Adjustment
269
Master Cut Length Adjustment
270
Master Making Image Elongation and Shrinkage Adjustment
270
Master Making Length Adjustment
270
Master Positioning Sensor Sensitivity Adjustment
271
Other Precautions
273
Chapter 15 Other Precautions
273
Power-Saving (Low-Power) Mode
274
Software Downloading Procedure
274
Replacement of the Mechanical Control PCB
275
Replacement of the Print Drum PCB
276
Battery Replacement (Only on RZ3 Series)
277
Print Position Adjustment Procedures
277
Replacement of SH3 PCB
277
Chapter 16 : Panel Message
279
Explanation of Panel Messages
280
Error-Code Displays
280
List of Error Types
281
Detailed List of Panel Messages
283
P19 Thermal-Pressure Motor Lock
289
P20 Paper-Ejection-Section Motor Lock
289
P24 Inking Motor Lock
289
Chapter 17 Test Mode
291
P94 Call Service Error: TPH
291
P95 FRAM Error
291
P96 Data Not Input
291
P97 PC Card Access Error
292
P98 Hardware Error
292
D01 Print Drum Not Set
302
D02 Incorrect Print Drum
302
D03 Ink Cartridge Not Set
302
Mater Making/Disposal Test Mode
321
Chapter 18 Electrical Components
337
Motor
338
Fan, Solenoid, Solenoid Clutch
340
Photoelectric Sensors
342
Other Sensors, Switches, Volume Dial
344
AF (Auto-Document Feeder) - Option
346
Connection between Pcbs
348
Power Supply
349
Master Making Area
350
Paper Feed Area
351
Scanning Area
352
Paper Receiving Area
353
Main Components Area
354
Master Removal Area
355
Operation Panel Area
356
Print Drum Area
357
Optional Components
358
Fuses
359
Connection between Pcbs
362
Power Supply
363
Master Making Area
364
Paper Feed Area
365
Scanning Area
366
Paper Receiving Area
367
Main Components Area
368
Master Removal Area
369
Operation Panel Area
370
Print Drum Area
371
Optional Components
372
Fuses
373
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