OMRON NE1A-SCPU01 - 07-2009 Manuals

Manuals and User Guides for OMRON NE1A-SCPU01 - 07-2009. We have 3 OMRON NE1A-SCPU01 - 07-2009 manuals available for free PDF download: Operation Manual, System Configuration Manual

OMRON NE1A-SCPU01 - 07-2009 Operation Manual (335 pages)

Safety Network Controller

Brand: OMRON | Category: Controller | Size: 6.66 MB

Table of Contents

9
Precautions

19
- General Precautions
  20
- Intended Audience
  20
- Safety Precautions
  22
- Precautions for Safe Use
  23
- Additional Precautions According to UL 1604
  24
- Regulations and Standards
  25
- Unit Versions of NE1A-Series Controllers
  25
Section 1 Overview of the Ne1A-Series Safety Network Controllers

35
- Overview of the NE1A-Series Safety Network Controllers
  35
- Section 2
  51
Section 2 Specifications and Nomenclature

53
- Specifications and Nomenclature
  53
  - Nomenclature and Functions
    54
    
    Nomenclature
    54
    
    Indicator/Display Areas
    58
    
    Switch Settings
    62
    
    Devicenet Communications Connector
    63
    
    USB Communications Connector
    63
    
    Input/Output Terminals and Internal Connections
    64
  - Specifications
    68
    
    General Specifications
    68
    
    Devicenet Communications Specifications
    69
    
    Ethernet/Ip Communications Specifications (Controllers that Support Ethernet/Ip)
    69
    
    I/O Specifications
    70
Section 3 Installation and Wiring

71
- Installation and Wiring
  71
  - Installation
    72
    
    Requirements for Installation and Wiring
    72
    
    Mounting to the Control Panel
    73
    
    Dimensions and Weight
    77
  - Wiring
    81
    
    General Instructions on Wiring
    81
    
    Wiring the Power Supply and I/O Lines
    82
    
    Wiring I/O Devices
    84
    
    Devicenet Wiring
    91
    
    Wiring the USB Connector
    91
    
    Ethernet (Ethernet/Ip) Network Installation
    92
Section 4 Devicenet Communications Functions

97
- Devicenet Communications Functions
  97
  - Initial Setting
    98
    
    Hardware Setup
    98
    
    Software Settings
    100
  - Network Status Indication
    101
  - Remote I/O Allocations
    102
    
    Remote I/O Area Allocation Overview
    102
    
    Remote I/O Area Attributes
    103
    
    Remote I/O Area Data Configuration
    104
  - Safety Master Function
    116
    
    Safety I/O Communications as Safety Master
    116
    
    Safety I/O Connection Settings
    117
    
    Stopping/Resetting Communications after
    119
    
    Unit Ver. 1.0 or Later
    119
  - Safety Slave Function
    122
    
    Safety I/O Communications as Safety Slave
    122
    
    Creating I/O Data (Safety Slave I/O) to Use as Safety Slave
    123
  - Standard Slave Function
    126
    
    Standard I/O Communications as Standard Slave
    126
    
    Creating I/O Data (Slave I/O) to Use as Standard Slave
    126
Section 5 Ethernet/Ip Communications

131
- Ethernet/Ip Communications
  131
  - Connecting to Ethernet
    132
    
    Setting the IP Address
    132
    
    TCP/IP Settings
    133
  - Standard Target Function
    136
    
    Standard I/O Communications as Standard Target
    136
    
    Creating I/O Data (Target I/O) to Use as Standard Target
    136
Section 6 Explicit Message Communications

141
- Explicit Message Communications
  141
  - Receiving Explicit Messages
    142
    
    Overview
    142
    
    NE1A-Series Controller I/O Area Read
    142
  - Sending Explicit Messages
    146
    
    Overview
    146
    
    Procedure
    146
    
    Restrictions
    147
Section 7 I\/O Control

149
- I/O Control
  149
  - Common Functions
    150
    
    I/O Comment Function
    150
    
    I/O Power Monitor
    151
    
    Contact Operation Counter Unit Ver. 1.0 or Later
    151
    
    Total on Time Monitor Function Unit Ver. 1.0 or Later
    153
  - Safety Inputs
    157
    
    Overview
    157
    
    Input Channel Mode Setting
    158
    
    Test Source Setting
    158
    
    Input ON/OFF Delays
    158
    
    Dual Channel Mode Setting
    159
    
    Error Handling
    161
  - Test Outputs
    162
    
    Test Output Mode Setting
    162
    
    Error Handling
    162
  - Safety Outputs
    163
    
    Overview
    163
    
    Output Channel Mode Setting
    163
    
    Dual Channel Mode Setting
    163
    
    Error Handling
    164
Section 8 Programming

167
- Programming
  167
  - Outline of Programming
    168
    
    Outline
    168
    
    Programming Basics
    168
    
    Program Capacity
    170
  - Function Block Overview
    171
    
    Supported Function Blocks
    171
  - Function Block Editing
    172
    
    Function Block Parameter Settings
    172
    
    I/O Settings
    175
  - Command Reference: Logic Functions
    177
    
    Not
    177
    
    And
    177
    
    Exclusive or (EXOR)
    182
    
    Exclusive nor (EXNOR)
    183
    
    Reset Set Flip-Flop (RS-FF) Unit Ver. 1.0 or Later
    183
    
    Comparator Unit Ver. 1.0 or Later
    185
  - Command Reference: Function Blocks
    188
    
    Reset
    188
    
    Restart
    191
    
    Emergency Stop Pushbutton Monitoring (E-Stop)
    193
    
    Light Curtain Monitoring
    196
    
    Safety Gate Monitoring
    198
    
    Two-Hand Control
    203
    
    OFF-Delay Timer
    206
    
    ON-Delay Timer
    207
    
    User Mode Switch
    208
    
    External Device Monitoring (EDM)
    210
    
    Routing
    211
    
    Muting Unit Ver. 1.0 or Later
    212
    
    Enable Switch Monitoring (Enable Switch) Unit Ver. 1.0 or Later
    228
    
    Pulse Generator Unit Ver. 1.0 or Later
    230
    
    Counter Unit Ver. 1.0 or Later
    232
    
    Multi Connector Unit Ver. 1.0 or Later
    234
Section 9 Other Functions

237
- Other Functions
  237
  - Configuration Lock
    238
  - Reset
    239
    
    Reset Types
    239
    
    Reset Type and NE1A-Series Controller Status
    240
  - Access Control with Password
    241
    
    Scope of Access Control
    241
    
    Lost Password
    241
Section 10 Operating Modes and Power Supply Interruptions

243
- Operating Modes and Power Supply Interruptions
  243
  - NE1A-Series Controller Operating Modes
    244
    
    Operating Mode Overview
    244
    
    Confirming the Operating Mode
    245
    
    Functions Supported in each Operating Mode
    246
    
    Operating Mode Setting at Startup
    247
    
    Operating Mode Changes
    247
    
    Program Execution Delay Unit Ver. 2.0 or Later
    247
  - Behavior for Power Supply Interruptions
    249
    
    Behavior in Voltage Drop
    249
    
    Automatic Recovery from Voltage Drops
    249
- Local I/O Response Time
  251
  - Outline
    252
  - Operational Flow and Cycle Time
    253
  - Startup Time
    254
  - I/O Refresh Cycle Time and Network Reaction Time
    256
  - Reaction Time
    259
Section 12 Troubleshooting

265
- Troubleshooting
  265
- Error Categories
  266
- Confirmation of Error State
  267
- Indicator/Display Status and Corrective Actions for Errors
  268
- Error History
  275
  - Error History Table
    275
  - Error Information Details
    278
  - Ethernet/Ip-Related Error Information Details
    280
- Errors When Downloading
  282
  - Outline
    282
  - Error Messages and Countermeasures
    282
- Errors When Resetting
  285
  - Outline
    285
  - Error Messages and Countermeasures
    285
- Errors When Changing Modes
  286
  - Outline
    286
  - Error Messages and Countermeasures
    286
- Connection Status Tables
  287
- Maintenance and Inspection
  293
  - Inspection
    294
  - NE1A-Series Controller Replacement
    295
- Appendix
  297
- Glossary
  323
- Index
  327
- Revision History
  331

OMRON NE1A-SCPU01 - 07-2009 Operation Manual (294 pages)

Safety Network Controller

Brand: OMRON | Category: Controller | Size: 6.23 MB

Table of Contents

6
Precautions

16
- General Precautions
  17
- Intended Audience
  17
- Safety Precautions
  20
- Precautions for Safe Use
  21
- Additional Precautions According to UL 1604
  22
- Regulations and Standards
  23
- Unit Versions of NE1A-Series Controllers
  24
Section 1 Overview of the Ne1A-Series Safety Network Controllers

36
- Overview of the NE1A-Series Safety Network Controllers
  
  36
- Section 2
  
  51
Section 2 Specifications and Nomenclature

52
- Specifications and Nomenclature
  52
  - Nomenclature and Functions
    53
    
    Nomenclature
    53
    
    Indicator/Display Areas
    56
    
    Switch Settings
    58
    
    Devicenet Communications Connector
    59
    
    USB Communications Connector
    59
    
    Input/Output Terminals and Internal Connections
    60
  - Specifications
    62
    
    General Specifications
    62
    
    Devicenet Communications Specifications
    64
    
    I/O Specifications
    65
Section 3 Installation and Wiring

66
- Installation and Wiring
  66
  - Installation
    67
    
    Requirements for Installation and Wiring
    67
    
    Mounting to the Control Panel
    68
    
    Dimensions and Weight
    72
  - Wiring
    74
    
    General Instructions on Wiring
    74
    
    Wiring the Power Supply and I/O Lines
    75
    
    Wiring I/O Devices
    76
    
    Devicenet Wiring
    84
    
    Wiring the USB Connector
    84
Section 4 Devicenet Communications Functions

86
- Devicenet Communications Functions
  86
  - Initial Setting
    87
    
    Hardware Setup
    87
    
    Software Settings
    89
  - Network Status Indication
    90
  - Remote I/O Allocations
    92
    
    Remote I/O Area Allocation Overview
    92
    
    Remote I/O Area Attributes
    93
    
    Remote I/O Area Data Configuration
    94
  - Safety Master Function
    104
    
    Safety I/O Communications as Safety Master
    104
    
    Safety I/O Connection Settings
    105
    
    Connection Type Setting
    106
    
    Stopping/Resetting Communications after an Error
    107
  - Safety Slave Function
    110
    
    Safety I/O Communications as Safety Slave
    110
    
    Creating I/O Data (Safety Slave I/O) to Use as Safety Slave
    111
  - Standard Slave Function
    114
    
    Standard I/O Communications as Standard Slave
    114
    
    Creating I/O Data (Slave I/O) to Use as Standard Slave
    114
  - Explicit Message Communications
    118
    
    Receiving Explicit Messages
    118
    
    Sending Explicit Messages
    121
Section 5 I\/O Control

124
- I/O Control
  124
  - Common Functions
    125
    
    I/O Comment Function
    125
    
    I/O Power Monitor
    126
    
    Contact Operation Counter
    126
    
    Total on Time Monitor Function
    128
  - Safety Inputs
    132
    
    Overview
    132
    
    Input Channel Mode Setting
    133
    
    Test Source Setting
    133
    
    Input ON/OFF Delays
    133
    
    Dual Channel Mode Setting
    134
    
    Error Handling
    136
  - Test Outputs
    137
    
    Test Output Mode Setting
    137
    
    Error Handling
    137
  - Safety Outputs
    138
    
    Overview
    138
    
    Output Channel Mode Setting
    138
    
    Dual Channel Mode Setting
    138
    
    Error Handling
    139
Section 6 Programming

142
- Programming
  142
  - Outline of Programming
    143
    
    Outline
    143
    
    Programming Basics
    143
    
    Program Capacity
    145
  - Function Block Overview
    146
    
    Supported Function Blocks
    146
  - Function Block Editing
    147
    
    Function Block Parameter Settings
    147
    
    I/O Settings
    150
  - Command Reference: Logic Functions
    152
    
    Logic Function: NOT
    152
    
    Logic Function: and
    152
    
    Logic Function: or
    156
    
    Logic Function: Exclusive or
    158
    
    Logic Function: Exclusive nor
    159
    
    Logic Function: RS-FF (Reset Set Flip-Flop)
    159
    
    Logic Function: Comparator
    161
  - Command Reference: Function Blocks
    164
    
    Function Block: Reset
    164
    
    Function Block: Restart
    167
    
    Function Block: Emergency Stop Pushbutton Monitoring
    169
    
    Function Block: Light Curtain Monitoring
    172
    
    Function Block: Safety Gate Monitoring
    174
    
    Function Block: Two-Hand Control
    180
    
    Function Block: OFF-Delay Timer
    183
    
    Function Block: ON-Delay Timer
    184
    
    Function Block: User Mode Switch
    185
    
    Function Block: External Device Monitoring
    187
    
    Logic Function: Routing
    188
    
    Function Block: Muting
    189
    
    Function Block: Enable Switch Monitoring
    205
    
    Function Block: Pulse Generator
    207
    
    Function Block: Counter
    208
    
    Logic Function: Multi Connector
    210
Section 7 Other Functions

212
- Other Functions
  212
  - Configuration Lock
    213
  - Reset
    214
    
    Reset Types
    214
    
    Reset Type and NE1A-Series Controller Status
    214
  - Access Control with Password
    215
    
    Scope of Access Control
    215
    
    Lost Password
    215
Section 8 Operating Modes and Power Supply Interruptions

216
- Operating Modes and Power Supply Interruptions
  216
  - NE1A-Series Controller Operating Modes
    217
    
    Operating Mode Overview
    217
    
    Confirming the Operating Mode
    218
    
    Functions Supported in each Operating Mode
    219
    
    Operating Mode Setting at Startup
    220
    
    Operating Mode Changes
    220
  - Behavior for Power Supply Interruptions
    221
    
    Behavior in Voltage Drop
    221
    
    Automatic Recovery from Voltage Drops
    221
Section 9 Remote I\/O Communications Performance and Local I\/O Response Time

222
- Remote I/O Communications Performance and Local I/O Response Time
  222
  - Outline
    223
  - Operational Flow and Cycle Time
    224
  - I/O Refresh Cycle Time and Network Reaction Time
    226
  - Reaction Time
    228
    
    Reaction Time Concepts
    228
    
    Calculating the Reaction Time
    228
    
    Verifying the Reaction Time
    233
Section 10 Troubleshooting

234
- Troubleshooting
  
  234
  - Error Categories
    235
  - Confirmation of Error State
    236
  - Indicator/Display Status and Corrective Actions for Errors
    237
  - Error History
    242
    
    Error History Table
    242
  - Error Information Details
    244
  - Errors When Downloading
    247
    
    Outline
    247
    
    Error Messages and Countermeasures
    247
  - Errors When Resetting
    250
    
    Outline
    250
    
    Error Messages and Countermeasures
    250
  - Errors When Changing Modes
    251
    
    Outline
    251
    
    Error Messages and Countermeasures
    251
  - Connection Status Tables
    252
    
    Outline
    252
  - Connection Status for DST1 Series
    253
  - Connection Status for the NE1A-Series Controller (Safety Slave Function)
    255
- Maintenance and Inspection
  
  258
  - Inspection
    259
  - NE1A-Series Controller Replacement
    260
- Appendices
  
  262
- Glossary
  
  288
- Index
  
  290
- Revision History
  
  294

OMRON NE1A-SCPU01 - 07-2009 System Configuration Manual (179 pages)

DeviceNet Safety system

Brand: OMRON | Category: Network Hardware | Size: 7.88 MB

OMRON Categories

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OMRON NE1A-SCPU01 - 07-2009 Manuals

OMRON NE1A-SCPU01 - 07-2009 Operation Manual (335 pages)

Table of Contents

Table of Contents

Precautions

Section 1 Overview of the Ne1A-Series Safety Network Controllers

Section 2 Specifications and Nomenclature

Section 3 Installation and Wiring

Section 4 Devicenet Communications Functions

Section 5 Ethernet/Ip Communications

Section 6 Explicit Message Communications

Section 7 I\/O Control

Section 8 Programming

Section 9 Other Functions

Section 10 Operating Modes and Power Supply Interruptions

Section 12 Troubleshooting

OMRON NE1A-SCPU01 - 07-2009 Operation Manual (294 pages)

Table of Contents

Table of Contents

Precautions

Section 1 Overview of the Ne1A-Series Safety Network Controllers

Overview of the NE1A-Series Safety Network Controllers

Section 2

Section 2 Specifications and Nomenclature

Section 3 Installation and Wiring

Section 4 Devicenet Communications Functions

Section 5 I\/O Control

Section 6 Programming

Section 7 Other Functions

Section 8 Operating Modes and Power Supply Interruptions

Section 9 Remote I\/O Communications Performance and Local I\/O Response Time

Section 10 Troubleshooting

Troubleshooting

Maintenance and Inspection

Appendices

Glossary

Index

Revision History

OMRON NE1A-SCPU01 - 07-2009 System Configuration Manual (179 pages)

Table of Contents

Section 1: Overview

1-1 Devicenet Safety System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Devicenet Safety System Overview

1-2 Safety Network Controller Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Safety Network Controller Overview

1-3 Safety I/O Terminal Overview

Safety I/O Terminal Overview

1-4 Network Configurator Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Network Configurator Overview

1-5 Basic System Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Basic System Startup Procedure

Section 2: Basic Operation of the Network Configurator

2-1 Network Configurator Startup and Main Window . . . . . . . . . . . . . . . . . . . . . . 27

Network Configurator Startup and Main Window

2-2 Menu List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Menu List

2-3 Connecting to the Network

Connecting to the Network

Creating a Virtual Network

2-4 Creating a Virtual Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

2-5 Saving and Reading Network Configuration Files . . . . . . . . . . . . . . . . . . . . . . 38

Saving and Reading Network Configuration Files

2-6 Device Password Protection

Device Password Protection

2-7 Device Parameters and Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Device Parameters and Properties

2-8 Parameter Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Parameter Verification

2-9 Configuration Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Configuration Lock

Device Reset and Status Change

Section 3: Constructing a Safety Network

3-1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Applications

3-2 Verifying the Network Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Verifying the Network Bandwidth

3-3 Calculating and Verifying the Maximum Reaction Time . . . . . . . . . . . . . . . . . . . 63

Calculating and Verifying the Maximum Reaction Time

Section 4: Editing Safety I/O Terminal Parameters

Editing Parameters