LeeBoy 685D Manuals

LeeBoy 685D Manuals

Manuals and User Guides for LeeBoy 685D. We have 1 LeeBoy 685D manual available for free PDF download: Operation, Service And Parts Manual

LeeBoy 685D Operation, Service And Parts Manual

LeeBoy 685D Operation, Service And Parts Manual (354 pages)

MOTOR GRADER

Brand: LeeBoy | Category: Construction Equipment | Size: 33.36 MB

Table of Contents

Table of Contents
5
Safety

15
- Safety
  16
- Safety Precautions
  18
  - Machine Precautions
    21
  - Hot Material Precautions
    21
  - Hydraulic Systems Precautions
    21
  - Refueling Precautions
    22
  - Battery Precautions
    22
  - Starting and Stopping Precautions
    22
  - Parking Precautions
    22
  - Operating Precautions
    22
  - Poor Visibility
    23
  - Snow Removal
    23
  - Storage Precautions
    23
  - Maintenance Precautions
    23
  - Tire Precautions
    24
- Safety Decals
  25
Information and Specifications

27
- Limited Warranty Policy
  28
- Contact Information
  29
- Specification Charts
  30
- Torque Specifications
  33
- Standard Inch Fasteners
  33
  - Metric Fasteners
    34
  - Hydraulic Fittings
    34
  - Determining Proper Torque
    35
  - Components Overview
    41
  - Operator Station
    41
  - Engine
    41
- Hydrostatic Drive
  42
- Electrical System
  42
- Scarifier (Optional)
  43
- Standard Equipment/Options
  43
- Machine Overview
  44
- Operator Station
  45
- Steering Column Controls
  46
- Main Control Panel
  48
- Heat and Air Conditioning (Cab Option)
  50
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

53
- General Information
  53
  - Receiving the Machine
    53
  - Initial and Daily Inspection
    53
- Start-Up Procedure
  54
  - Brake Check
    54
  - Starting the Engine
    54
  - Cold Weather Starting
    55
  - Stopping the Engine
    55
  - Emergency Stop Button
    55
  - Regeneration (REGEN)
    56
  - Diesel Exhaust Fluid (DEF) After-Treatment System
    56
- PV485 Digital Display
  57
- Gauge Screen
  58
- Main Menu Screen
  60
  - Diagnostics
    61
  - System Info
    62
  - User Settings
    62
  - Tier 4F
    64
  - Regen Request
    65
  - Driving the Grader
    66
  - Regen Inhibit
    66
  - Adjust Seat
    67
    
    2-Speed High/Low
    68
    
    Adjust Steering Console
    68
    
    Axle Travel/Work
    68
    
    Throttle
    68
    
    Braking
    69
    
    Directional Control
    69
    
    Articulation
    70
    
    Steering
    70
    
    Articulation
    71
    
    Front Wheel Lean
    71
  - Motor Grader Terms
    72
  - Moldboard
    73
  - Circle Turn Cushion Valve
    74
  - Grader Attachments
    75
  - Mounting Front Attachments
    75
    
    Front Blade Float
    76
    
    Operating Front Attachments
    76
    
    Scarifiers
    77
    
    Operating a Scarifier
    78
    
    Replacing Scarifier Teeth
    78
  - Operating Techniques
    79
  - Grading Tips
    79
    
    Grading Around Objects
    80
    
    Spreading and Leveling
    81
    
    Slope Work
    82
    
    Grading an "S" Curve Shoulder
    83
  - Road Maintenance
    83
    
    Gravel and Dirt Roads
    84
    
    Crowning the Road
    85
    
    Ditch Work
    85
    
    Cul-De-Sacs
    86
  - Transport
    87
  - Loading
    87
    
    Tie-Down Procedure
    88
    
    Unloading
    88
  - Towing
    88
  - Options
    89
    
    Cab Option
    89
    
    Sliding Moldboard
    90
  - Circle Side Shift
    90
  - Secondary Steering
    90
  - All-Wheel Drive (AWD)
    91
  - Cold Weather Engine Package
    91
  - Reverse Camera System
    91
  - Maintenance Schedule
    95
  - Prepare for Maintenance
    96
  - 10-Hour or Daily Routine Maintenance
    96
  - 50-Hour Routine Maintenance
    96
  - 100-Hour or Monthly Routine Maintenance
    97
  - 250-Hour or Quarterly Routine Maintenance
    97
  - 500-Hour or Semi-Annual Routine Maintenance
    97
  - 1000-Hour or Annual Routine Maintenance
    97
  - 2000-Hour or Every Two Years Maintenance
    97
  - 3000-Hour or Every Three Years Maintenance
    97
  - Lubrication
    98
  - Grease Points
    98
  - Axle Lubricants
    100
  - Breathers
    100
  - Planetary Hubs
    102
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

95
- Machine Adjustments
  102
  - Moldboard Blade
    102
  - Drawbar Ball and Socket
    103
  - Toe-In
    104
  - Park Brake (Rear Bogie Axle)
    104
- Engine Maintenance
  105
  - Check Engine Oil
    105
  - Change Engine Oil and Filter
    105
  - Engine Drive Belt
    106
  - Air Filter
    107
  - Radiator Coolant
    107
  - Selective Catalytic Reduction (SCR) System
    108
  - DEF Tank Filter
    110
  - DEF Dosing Unit Filter
    111
  - Fuel System
    111
  - Fuel Filter
    112
  - Fuel Water Separator
    112
- Electrical System
  113
  - Battery Servicing
    113
  - Alternator Servicing
    114
  - Fuse Boxes
    114
  - Lighting
    115
  - Dielectric Grease
    116
- Hydraulic System
  117
  - Checking Hydraulic Oil Level
    117
  - Change Hydraulic Oil and Filter
    118
  - Change Hydraulic Oil Cap Strainer
    119
  - Hydraulic Pump and Motor
    119
  - Hydraulic Test Ports
    120
- Chassis
  121
  - Tires
    121
  - Repack Front Wheel Bearings
    122
- Replacement Procedures
  123
  - Batteries
    123
  - Radiator Hoses
    124
  - Moldboard Blade
    125
  - Side-Cut Edges
    125
  - Moldboard Slide Cylinder
    126
  - Moldboard Lift Cylinders
    127
  - Moldboard Tilt Cylinders
    128
  - Moldboard Angle Cylinder
    129
  - Articulate Cylinders
    129
  - Wheel Steering Cylinder
    130
  - Wheel Lean Cylinder
    131
  - Scarifier Lift Cylinder
    131
- Welding on Machine
  132
  - Front Blade Lift Cylinder (Option)
    132
  - Winterizing for Storage
    133
  - Periodic Maintenance in Storage
    134
  - Removing from Storage
    134
  - Hydraulic Motor Start-Up
    135
  - Troubleshooting Chart
    136
  - Illustrated Parts List
    210
  - Boom Articulation
    212
  - Boom Pivot
    214
  - Rear Drive Assembly
    216
  - Front Axle Assembly, 2WD (1 of 3)
    218
  - Front Axle Assembly, 2WD (2 of 3)
    220
  - Front Axle Assembly, 2WD (3 of 3)
    222
  - OPTION-Front Axle Assembly, AWD (1 of 3)
    224
  - OPTION-Front Axle Assembly, AWD (2 of 3)
    226
  - OPTION-Front Axle Assembly, AWD (3 of 3)
    228
  - Moldboardturntable Assembly, 11 Ft/12 Ft (1 of 4)
    230
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4)
    232
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4)
    234
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4)
    236
  - Canopy Assembly
    238
  - Cab Assembly - Exterior (1 of 2)
    240
  - Cab Assembly - Exterior (2 of 2)
    242
  - Cab Assembly - Interior
    244
  - Cab Assembly - Air Conditioning (1 of 2)
    246
  - Cab Assembly - Air Conditioning (2 of 2)
    248
  - Canopy/Cab Details - Seat
    250
  - Canopy/Cab Details - Interior
    252
  - Controls - 10 Station (1 of 3)
    254
  - Controls - 10 Station (2 of 3)
    256
  - Controls - 10 Station (3 of 3)
    258
  - Controls - Panel
    260
  - Controls - Foot
    262
  - Hydraulics - Tanks
    264
  - Hydraulics - Tanks (Cont )
    266
  - Hydraulics - 2WD
    268
  - Hydraulics - Brake, 2WD/AWD
    270
  - Hydraulics - Valve Bank, 2WD/AWD
    272
  - Hydraulics - Pumps, 2WD
    274
  - Hydraulics - Pumps, AWD
    276
  - Hydraulics - Pumps, AWD (Cont )
    278
  - Engine - Shroud
    280
  - Engine - Radiator
    282
  - Engine - Intake/Exhaust
    284
  - Engine - Components
    286
  - Engine - DEF Tank
    288
  - Engine - Fuel Tank
    290
  - Engine - Battery Box
    292
  - Frame Details
    294
  - OPTION - Dozer Blade/Blade Scarifier
    296
  - OPTION - Dozer Blade/Blade Scarifier (Cont.)
    298
  - OPTION - Front Scarifier
    300
  - OPTION - Rear Scarifier
    302
  - OPTION - Rear Wiper
    304
  - OPTION - Cold Weather Start
    306
  - OPTION - Dead Engine Steering
    308
  - OPTION - Stereo W/Antenna
    310

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