LeeBoy 685D Manuals

Manuals and User Guides for LeeBoy 685D. We have 2 LeeBoy 685D manuals available for free PDF download: Operation, Service And Parts Manual

LeeBoy 685D Operation, Service And Parts Manual (354 pages)

MOTOR GRADER

Brand: LeeBoy | Category: Construction Equipment | Size: 33 MB

Table of Contents
5
Safety

15
- Safety
  16
- Safety Precautions
  18
  - Machine Precautions
    21
  - Hot Material Precautions
    21
  - Hydraulic Systems Precautions
    21
  - Refueling Precautions
    22
  - Battery Precautions
    22
  - Starting and Stopping Precautions
    22
  - Parking Precautions
    22
  - Operating Precautions
    22
  - Poor Visibility
    23
  - Snow Removal
    23
  - Storage Precautions
    23
  - Maintenance Precautions
    23
  - Tire Precautions
    24
- Safety Decals
  25
Information and Specifications

27
- Limited Warranty Policy
  28
- Contact Information
  29
- Specification Charts
  30
- Torque Specifications
  33
- Standard Inch Fasteners
  33
  - Metric Fasteners
    34
  - Hydraulic Fittings
    34
  - Determining Proper Torque
    35
  - Components Overview
    41
  - Operator Station
    41
  - Engine
    41
- Hydrostatic Drive
  42
- Electrical System
  42
- Scarifier (Optional)
  43
- Standard Equipment/Options
  43
- Machine Overview
  44
- Operator Station
  45
- Steering Column Controls
  46
- Main Control Panel
  48
- Heat and Air Conditioning (Cab Option)
  50
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

53
- General Information
  53
  - Receiving the Machine
    53
  - Initial and Daily Inspection
    53
- Start-Up Procedure
  54
  - Brake Check
    54
  - Starting the Engine
    54
  - Cold Weather Starting
    55
  - Stopping the Engine
    55
  - Emergency Stop Button
    55
  - Regeneration (REGEN)
    56
  - Diesel Exhaust Fluid (DEF) After-Treatment System
    56
- PV485 Digital Display
  57
- Gauge Screen
  58
- Main Menu Screen
  60
  - Diagnostics
    61
  - System Info
    62
  - User Settings
    62
  - Tier 4F
    64
  - Regen Request
    65
  - Driving the Grader
    66
  - Regen Inhibit
    66
  - Adjust Seat
    67
    
    2-Speed High/Low
    68
    
    Adjust Steering Console
    68
    
    Axle Travel/Work
    68
    
    Throttle
    68
    
    Braking
    69
    
    Directional Control
    69
    
    Articulation
    70
    
    Steering
    70
    
    Articulation
    71
    
    Front Wheel Lean
    71
  - Motor Grader Terms
    72
  - Moldboard
    73
  - Circle Turn Cushion Valve
    74
  - Grader Attachments
    75
  - Mounting Front Attachments
    75
    
    Front Blade Float
    76
    
    Operating Front Attachments
    76
    
    Scarifiers
    77
    
    Operating a Scarifier
    78
    
    Replacing Scarifier Teeth
    78
  - Operating Techniques
    79
  - Grading Tips
    79
    
    Grading Around Objects
    80
    
    Spreading and Leveling
    81
    
    Slope Work
    82
    
    Grading an "S" Curve Shoulder
    83
  - Road Maintenance
    83
    
    Gravel and Dirt Roads
    84
    
    Crowning the Road
    85
    
    Ditch Work
    85
    
    Cul-De-Sacs
    86
  - Transport
    87
  - Loading
    87
    
    Tie-Down Procedure
    88
    
    Unloading
    88
  - Towing
    88
  - Options
    89
    
    Cab Option
    89
    
    Sliding Moldboard
    90
  - Circle Side Shift
    90
  - Secondary Steering
    90
  - All-Wheel Drive (AWD)
    91
  - Cold Weather Engine Package
    91
  - Reverse Camera System
    91
  - Maintenance Schedule
    95
  - Prepare for Maintenance
    96
  - 10-Hour or Daily Routine Maintenance
    96
  - 50-Hour Routine Maintenance
    96
  - 100-Hour or Monthly Routine Maintenance
    97
  - 250-Hour or Quarterly Routine Maintenance
    97
  - 500-Hour or Semi-Annual Routine Maintenance
    97
  - 1000-Hour or Annual Routine Maintenance
    97
  - 2000-Hour or Every Two Years Maintenance
    97
  - 3000-Hour or Every Three Years Maintenance
    97
  - Lubrication
    98
  - Grease Points
    98
  - Axle Lubricants
    100
  - Breathers
    100
  - Planetary Hubs
    102
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

95
- Machine Adjustments
  102
  - Moldboard Blade
    102
  - Drawbar Ball and Socket
    103
  - Toe-In
    104
  - Park Brake (Rear Bogie Axle)
    104
- Engine Maintenance
  105
  - Check Engine Oil
    105
  - Change Engine Oil and Filter
    105
  - Engine Drive Belt
    106
  - Air Filter
    107
  - Radiator Coolant
    107
  - Selective Catalytic Reduction (SCR) System
    108
  - DEF Tank Filter
    110
  - DEF Dosing Unit Filter
    111
  - Fuel System
    111
  - Fuel Filter
    112
  - Fuel Water Separator
    112
- Electrical System
  113
  - Battery Servicing
    113
  - Alternator Servicing
    114
  - Fuse Boxes
    114
  - Lighting
    115
  - Dielectric Grease
    116
- Hydraulic System
  117
  - Checking Hydraulic Oil Level
    117
  - Change Hydraulic Oil and Filter
    118
  - Change Hydraulic Oil Cap Strainer
    119
  - Hydraulic Pump and Motor
    119
  - Hydraulic Test Ports
    120
- Chassis
  121
  - Tires
    121
  - Repack Front Wheel Bearings
    122
- Replacement Procedures
  123
  - Batteries
    123
  - Radiator Hoses
    124
  - Moldboard Blade
    125
  - Side-Cut Edges
    125
  - Moldboard Slide Cylinder
    126
  - Moldboard Lift Cylinders
    127
  - Moldboard Tilt Cylinders
    128
  - Moldboard Angle Cylinder
    129
  - Articulate Cylinders
    129
  - Wheel Steering Cylinder
    130
  - Wheel Lean Cylinder
    131
  - Scarifier Lift Cylinder
    131
- Welding on Machine
  132
  - Front Blade Lift Cylinder (Option)
    132
  - Winterizing for Storage
    133
  - Periodic Maintenance in Storage
    134
  - Removing from Storage
    134
  - Hydraulic Motor Start-Up
    135
  - Troubleshooting Chart
    136
  - Illustrated Parts List
    210
  - Boom Articulation
    212
  - Boom Pivot
    214
  - Rear Drive Assembly
    216
  - Front Axle Assembly, 2WD (1 of 3)
    218
  - Front Axle Assembly, 2WD (2 of 3)
    220
  - Front Axle Assembly, 2WD (3 of 3)
    222
  - OPTION-Front Axle Assembly, AWD (1 of 3)
    224
  - OPTION-Front Axle Assembly, AWD (2 of 3)
    226
  - OPTION-Front Axle Assembly, AWD (3 of 3)
    228
  - Moldboardturntable Assembly, 11 Ft/12 Ft (1 of 4)
    230
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4)
    232
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4)
    234
  - Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4)
    236
  - Canopy Assembly
    238
  - Cab Assembly - Exterior (1 of 2)
    240
  - Cab Assembly - Exterior (2 of 2)
    242
  - Cab Assembly - Interior
    244
  - Cab Assembly - Air Conditioning (1 of 2)
    246
  - Cab Assembly - Air Conditioning (2 of 2)
    248
  - Canopy/Cab Details - Seat
    250
  - Canopy/Cab Details - Interior
    252
  - Controls - 10 Station (1 of 3)
    254
  - Controls - 10 Station (2 of 3)
    256
  - Controls - 10 Station (3 of 3)
    258
  - Controls - Panel
    260
  - Controls - Foot
    262
  - Hydraulics - Tanks
    264
  - Hydraulics - Tanks (Cont )
    266
  - Hydraulics - 2WD
    268
  - Hydraulics - Brake, 2WD/AWD
    270
  - Hydraulics - Valve Bank, 2WD/AWD
    272
  - Hydraulics - Pumps, 2WD
    274
  - Hydraulics - Pumps, AWD
    276
  - Hydraulics - Pumps, AWD (Cont )
    278
  - Engine - Shroud
    280
  - Engine - Radiator
    282
  - Engine - Intake/Exhaust
    284
  - Engine - Components
    286
  - Engine - DEF Tank
    288
  - Engine - Fuel Tank
    290
  - Engine - Battery Box
    292
  - Frame Details
    294
  - OPTION - Dozer Blade/Blade Scarifier
    296
  - OPTION - Dozer Blade/Blade Scarifier (Cont.)
    298
  - OPTION - Front Scarifier
    300
  - OPTION - Rear Scarifier
    302
  - OPTION - Rear Wiper
    304
  - OPTION - Cold Weather Start
    306
  - OPTION - Dead Engine Steering
    308
  - OPTION - Stereo W/Antenna
    310

LeeBoy 685D Operation, Service And Parts Manual (164 pages)

Brand: LeeBoy | Category: Construction Equipment | Size: 17 MB

Specifications
3
Legal Notices
4
California Proposition 65 Warning
4
Table of Contents
5
Safety
11
Safety
12
Safety Precautions
14
Explosion Hazard
15
Machine Precautions
17
Hot Material Precautions
17
Hydraulic Systems Precautions
17
Refueling Precautions
18
Battery Precautions
18
Starting and Stopping Precautions
18
Parking Precautions
18
Operating Precautions
18
Poor Visibility
19
Snow Removal
19
Storage Precautions
19
Maintenance Precautions
19
Tire Precautions
20
Safety Decals
21
Safety Decal Locations
21
Safety Decals Care
23
Decal Application
23
Information and Specifications
25
Limited Warranty Policy
26
Two Year Limited Warranty
26
Exclusions and Limitations
26
Contact Information
27
Record of Ownership
27
Specification Charts
28
Torque Specifications
31
Standard Inch Fasteners
31
Metric Fasteners
32
Hydraulic Fittings
32
Tightening Flare-Type Tube Fittings
32
Determining Proper Torque
33
Coupling Installation
34
Component Location
37
Components Overview
39
Operator Station
39
Engine
39
Hydrostatic Drive
40
Electrical System
40
Scarifier (Optional)
41
Standard Equipment/Options
41
Machine Overview
42
Operator Station
43
Steering Column Controls
44
Main Control Panel
46
Heat and Air Conditioning (Cab Option)
48
Operation
49
General Information
53
Receiving the Machine
53
Initial and Daily Inspection
53
Operation
53
Start-Up Procedure
54
Brake Check
54
Starting the Engine
54
Cold Weather Starting
55
Stopping the Engine
55
Emergency Stop Button
55
Regeneration (REGEN)
56
Diesel Exhaust Fluid (DEF) After-Treatment System
56
PV485 Digital Display
57
PV485 - Cummins Engine
58
Gauge Screen
58
Soft Keys (Buttons)
58
Main Menu Screen
60
Diagnostics
61
System Info
62
User Settings
62
Screen Color
62
Screen Brightness
63
Date and Time Setting
64
Tier 4F
64
Regen Request
65
Regen Inhibit
66
PV485 - Deutz Engine
66
Main Screen
66
Overspeed Warning
68
Main Menu
68
User Settings
69
Date Setting
70
Time Setting
70
Diagnostics
71
Regeneration
72
Driving the Grader
75
Adjust Seat
76
Adjust Steering Console
76
2-Speed High/Low
77
Axle Travel/Work
77
Throttle
77
Directional Control
78
Braking
78
Steering
79
Articulation
79
Front Wheel Lean
80
Circle Turn Cushion Valve
81
Motor Grader Terms
81
Moldboard
82
Grader Attachments
83
Mounting Front Attachments
84
Operating Front Attachments
84
Front Blade Float
85
Scarifiers
85
Operating a Scarifier
86
Replacing Scarifier Teeth
87
Operating Techniques
87
Grading Tips
87
Grading Around Objects
88
Spreading and Leveling
89
Slope Work
90
Grading an "S" Curve Shoulder
91
Road Maintenance
92
Gravel and Dirt Roads
93
Crowning the Road
93
Ditch Work
94
Cul-De-Sacs
94
Transport
95
Loading
95
Unloading
96
Tie-Down Procedure
96
Towing
96
Options
97
Cab Option
97
Sliding Moldboard
98
Circle Side Shift
98
Secondary Steering
98
All-Wheel Drive (AWD)
99
Cold Weather Engine Package
99
Reverse Camera System
99
Magnetic Cup Holder
99
Maintenance
101
Maintenance
102
Maintenance Schedule
105
Prepare for Maintenance
106
10-Hour or Daily Routine Maintenance
106
50-Hour Routine Maintenance
106
100-Hour or Monthly Routine Maintenance
107
250-Hour or Quarterly Routine Maintenance
107
500-Hour or Semi-Annual Routine Maintenance
107
1000-Hour or Annual Routine Maintenance
107
2000-Hour or Every Two Years Maintenance
107
3000-Hour or Every Three Years Maintenance
107
Lubrication
108
Grease Points
108
Axle Lubricants
110
Breathers
110
Side View
110
Front View
111
Top View
111
Planetary Hubs
112
Machine Adjustments
112
Moldboard Blade
112
Drawbar Ball and Socket
113
Toe-In
114
Park Brake (Rear Bogie Axle)
114
Engine Maintenance
115
Check Engine Oil
115
Change Engine Oil and Filter
116
Deutz Engine
116
Air Filter
117
Engine Drive Belt
118
Selective Catalytic Reduction (SCR) System
120
Diesel Exhaust Fluid (DEF)
121
DEF Tank Filter
122
DEF Dosing Unit Filter
123
Cooling System
124
Radiator Coolant
124
Fuel System
125
Fuel Filter
126
Fuel Water Separator
126
Electrical System
127
Battery Servicing
127
Alternator Servicing
128
Fuse Boxes
128
Dielectric Grease
130
Hydraulic System
131
Checking Hydraulic Oil Level
131
Change Hydraulic Oil and Filter
132
Change Hydraulic Oil Cap Strainer
134
Hydraulic Pump and Motor
134
Hydraulic Test Ports
134
Hydraulic Pump/Motor Installation Start-Up Procedure
135
Chassis
136
Tires
136
Repack Front Wheel Bearings
137
Replacement Procedures
139
Batteries
139
Radiator Hoses
139
Moldboard Blade
140
Side-Cut Edges
140
Moldboard Slide Cylinder
141
Moldboard Lift Cylinders
142
Moldboard Tilt Cylinders
143
Moldboard Angle Cylinder
143
Articulate Cylinders
144
Wheel Steering Cylinder
145
Wheel Lean Cylinder
146
Scarifier Lift Cylinder
146
Front Blade Lift Cylinder (Option)
147
Welding on Machine
147
Winterizing for Storage
148
Periodic Maintenance in Storage
149
Removing from Storage
149
Troubleshooting Chart
150
PV485 Diagnostic Trouble Code (DTC) Chart
157
PV485 Troubleshooting
162
(Cummins Engine)
162

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LeeBoy 685D Manuals

LeeBoy 685D Operation, Service And Parts Manual (354 pages)

Table of Contents

Safety

Information and Specifications

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

LeeBoy 685D Operation, Service And Parts Manual (164 pages)

Table of Contents

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