LeeBoy 6150 Manuals

LeeBoy 6150 Manuals

Manuals and User Guides for LeeBoy 6150. We have 1 LeeBoy 6150 manual available for free PDF download: Operation & Service Manual

LeeBoy 6150 Operation & Service Manual

LeeBoy 6150 Operation & Service Manual (400 pages)

CONVEYOR PAVER

Brand: LeeBoy | Category: Construction Equipment | Size: 43 MB

Table of Contents

Table of Contents
5
Safety

15
- Safety Precautions
  18
- Machine Precautions
  21
  - Hot Material Precautions
    21
  - Hydraulic Systems Precautions
    21
  - Operating Precautions
    22
  - Refueling Precautions
    22
  - Battery Precautions
    22
  - Starting and Stopping Precautions
    23
  - Parking Precautions
    23
  - Poor Visibility
    23
  - Tire Precautions
    23
  - Storage Precautions
    24
  - Maintenance Precautions
    24
- Safety Decals
  25
Information and Specifications

27
- Limited Warranty Policy
  28
- Contact Information
  29
- Specification Charts
  30
- Torque Specifications
  33
  - Standard Inch Fasteners
    33
  - Metric Fasteners
    34
  - Hydraulic Fittings
    34
  - Determining Proper Torque
    35
Component Location

39
- Component Location
  40
- Components Overview
  41
  - Dual Operator Platform
    41
  - Engine
    41
  - Hydraulic System
    41
  - Auger
    42
  - Hopper and Conveyors
    42
  - Electrical System
    42
- Machine Overview
  43
- Main Operator Controls
  44
- Screed Controls
  46
- Burner Controls
  47
- Propane Tank Control
  47
- Electric Heat Controls (Option)
  48
- Remote Screed Controls
  48
Operation

49
- General Information
  51
  - Receiving the Machine
    51
  - Initial and Daily Inspection
    51
  - Operation
    51
  - Hopper and Screed Lock Pins
    52
- Start-Up Procedure
  52
- Stopping the Engine
  52
- DPF Regeneration (REGEN)
  53
- PV480 Powerview Display
  53
  - Gauge Screen
    53
  - Soft Keys (Buttons)
    54
  - Set Points and Throttle Speed
    55
  - Main Menu Screen
    55
  - Diagnostics
    56
  - System Info
    57
  - Lamp Info
    57
  - User Settings
    58
  - Regeneration Messages
    60
  - Regen Cautions and Warnings
    62
  - Status Icons
    65
- Plus +1® Controller
  66
- Driving the Paver
  66
- Paver Operation
  68
  - Spray down
    68
  - Heating the Screed
    69
  - Propane Burner Ignition
    70
  - Hopper Wings
    72
  - Conveyors
    73
  - Under Auger Material Cut-Offs
    73
  - Tow Point Cylinders
    74
  - Set the Screed Extension, Flight Screw and Endgate
    74
  - Sonic Auger Sensor
    76
- Starting to Pave
  77
  - Basic Paving
    78
  - Setting the Crown
    78
  - Mat Texture Adjustment
    79
  - Paving Tips
    80
  - Loading
    81
  - Unloading
    82
  - Tie-Down Procedure
    82
- Optional Components
  83
  - Auger Extensions Option
    83
  - Umbrella Option
    83
  - 815HD (Heavy Duty) Screed
    83
  - Heated Endgates
    84
  - Screed Sloping Extensions
    84
  - Truck Hitch Attachment Option
    84
  - Topcon® Sonic Slope and Dual Grade Control
    85
  - One-Foot Screed Extension
    86
  - Tunnel Extension
    86
  - Single-Point Lube Kits
    87
Maintenance

89
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

91
- Maintenance Schedule
  91
- Routine Maintenance
  92
  - Preparing Paver for Maintenance
    92
  - Every 10 Hours or Daily Routine Maintenance
    92
- Every 50 Hours or Weekly Routine Maintenance
  92
- Every 100 Hour or Monthly Maintenance
  93
- Every 250 Hours or Quarterly Routine Maintenance
  93
- Every 500 Hours or Semi-Annual Routine Maintenance
  93
- Every 1000 Hours or Annual Routine Maintenance
  93
- Maintenance for Storage
  93
- Lubrication
  94
  - Front Wheel King Pins
    95
  - Torque Hub
    95
- Maintenance Adjustments
  96
- Engine Maintenance
  100
  - Change Air Filter
    101
  - Check Engine Lubrication Oil
    101
  - Change Engine Oil and Filter
    102
- Fuel System
  102
  - Fuel Tank
    102
  - Change Fuel Filter
    102
  - Fuel Water Separator
    103
- Hydraulic System
  104
  - Check Hydraulic Oil
    104
  - Change Hydraulic Oil and Filter
    104
- Electrical System
  105
  - Battery Servicing
    106
  - Alternator
    106
- Electric Heat Control (Option)
  107
  - Generator
    108
  - Generator Capacitor
    109
- Tires
  109
  - Change Rear Tires
    109
  - Rear Tire Liquid Ballast
    110
  - Repack Front Wheel
    111
- Replacement Procedures
  112
  - Replace Radiator Hoses
    112
  - Conveyor Switch Replacement
    112
  - Rear Conveyor Shaft, Bearings and Sprockets
    113
  - Conveyor Drive Motors
    113
  - Auger Inner Bearings
    114
  - Auger Motors
    115
  - Under Auger Material Cut-Offs
    115
  - Main Screed Wear Plate
    116
  - Screed Extension Wear Plate
    117
  - Torque Hub
    119
  - Two-Speed Hydraulic Motors
    119
- Weldment
  120
- Troubleshooting
  121
  - Auger and Conveyor Chain Tension Adjustment
    121
  - Spraydown Pump
    122
  - Hydraulic Motor Installation Start-Up Procedure
    123
  - Hydraulic Test Ports
    124
- Troubleshooting Chart
  125
- PV480 Diagnostic Trouble Code (DTC) Chart
  128
  - PV480 Troubleshooting
    136
- Plus +1® Controller
  137
  - Plus One Fault Codes
    138
Schematics

139
- Main Harness (1 of 8)
  141
- Main Harness (2 of 8)
  143
- Main Harness (3 of 8)
  145
- Main Harness (4 of 8)
  147
- Main Harness (5 of 8)
  149
- Main Harness (6 of 8)
  151
- Main Harness (7 of 8)
  153
- Main Harness (8 of 8)
  155
- Control Box Assembly (1 of 3)
  157
- Control Box Assembly (2 of 3)
  159
- Control Box Assembly (3 of 3)
  161
- C4 Dash to Pedestal Jumper Harness
  163
- C3 Dash to Pedestal Jumper Harness
  165
- Leeboy 6150 Conveyor Paver
  166
- Generator Harness
  167
- Jumper Heater Harness
  169
- Electronic Steering Cord
  171
- Screed 4-Function Control Box Assembly - Left
  173
- Screed 4-Function Control Box Assembly - Right
  175
- Screed Heat Control Box Assembly (1 of 2)
  177
- Screed Heat Control Box Assembly (2 of 2)
  179
- Upper Manifold Harness
  181
- Lower Manifold Harness
  183
- Hydraulic Cooler Harness
  185
- Hydraulic Schematic - Propel Circuit (1 of 5)
  187
  - Schematics
    187
- Hydraulic Schematic - GP Circuit (2 of 4)
  189
- Hydraulic Schematic - Auger/Conveyor/Vibrator Circuit (3 of 4)
  191
- Hydraulic Schematic - Generator/Slope/Power Crown Circuit (4 of 4)
  193
Illustrated Parts List

195
- Illustrated Parts List
  196
- Quick Reference
  199
- Rear Drive Assembly
  200
- Front Steering Assembly
  202
- Push Bar Assembly
  204
- Conveyor Assembly (1 of 3)
  206
- Conveyor Assembly (2 of 3)
  208
- Conveyor Assembly (3 of 3)
  210
- Hopper Wings
  212
- Rear Auger Assembly (1 of 2)
  214
- Rear Auger Assembly (2 of 2)
  216
- Fuel Tank Assembly
  218
- Hydraulic Tank Assembly
  220
- Engine Assembly - Radiator
  222
- Engine Assembly - Intake/Exhaust
  224
- Engine Assembly - Components (1 of 2)
  226
- Engine Assembly - Components (2 of 2)
  228
- Engine Assembly - Pumps
  230
- Hoods and Covers - Left
  232
- Hoods and Covers - Right
  234
- Spray down
  236
- Tow Point Assembly
  238
- Hydraulic Manifold - Upper
  240
- Hydraulic Manifold - Lower
  242
- Hydraulic Oil Cooler
  244
- Hydraulic Cylinders
  246
- Dash Assembly - Controls
  248
- Dash Assembly - Mounting
  250
- Control Box Assembly (1 of 2)
  252
- Control Box Assembly (2 of 2)
  254
  - Lower Manifold Harness
    255
  - Hydraulic Cooler Harness
    255
- Seat Assembly & Details
  256
- LP Screed Overview
  258
- LP Screed Frame Assembly
  260
- LP Screed Extensions
  262
- LP Screed Heaters
  264
- Screed Slide Plate Assembly - Standard
  266
- Screed Pull Arm - Left
  268
- Screed Pull Arm - Right
  270
- Screed Thickness Adjuster - Standard
  272
- Screed Endgates - Standard
  274
- Screed Vibrators and Walkboards
  276
- Screed Citrus Tank
  278
- Option - Electric Screed Overview, Non-Sloping
  280
- Option - Electric Screed Overview, Sloping
  282
- Option - Electric Screed Frame Assembly, Non-Sloping
  284
- Option - Electric Screed Frame Assembly, Sloping (1 of 2)
  286
- Option - Electric Screed Frame Assembly, Sloping (2 of 2)
  288
- Option - Electric Screed Extensions, Non-Sloping
  290
- Option - Electric Screed Extensions, Sloping
  292
- Option - Electric Screed Control Assembly
  294
- Option - Screed Power Crown
  296
- Option - Generator
  298
- Option - HD Screed Overview, Sloping and Non-Sloping
  300
- Option - HD Screed Frame Assembly (1 of 2)
  302
- Option - HD Screed Frame Assembly (2 of 2)
  304
- Option - HD Screed Extension Assembly - Left
  306
- Option - HD Screed Extension Assembly - Right
  308
- Option - HD Screed Slide Plate Assembly
  310
- Option - HD Screed Endgates
  312
- Option - HD Screed Citrus Tank
  314
- Option - HD Berm Screed Overview
  316
- Option - HD Berm Screed Ext. Assembly - Left (1 of 2)
  318
- Option - HD Berm Screed Ext. Assembly - Left (2 of 2)
  320
- Option - HD Berm Screed Ext. Assembly - Right (1 of 2)
  322
- Option - HD Berm Screed Ext. Assembly - Right (2 of 2)
  324
- Option - HD Berm Screed Remote Assembly
  326
- Option - HD 3:1 Depth Screws (1 of 2)
  328
- Option - HD 3:1 Depth Screws (2 of 2)
  330
- Option - HD Screed Heated Endgates
  332
- Option - HD Screed Heated Safety Edge Endgates
  334
- Option - HD Miscellaneous Options
  336
- Option - 12" Auger Extension
  338
- Option - 24" Auger Extension
  340
- Option - Topcon P-32 Control Assembly
  342
- Option - Topcon P-32 Control Assembly (One Side)
  344
- Option - Truck Hitch Assembly
  346
- Option - Umbrella & Fire Extinguishers
  348
- Hydraulic Hose Schedule - Standard Unit
  350
- Alphabetical Parts Index
  354

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