Allen-Bradley Ultra1500 2092-DA4 Manuals

Manuals and User Guides for Allen-Bradley Ultra1500 2092-DA4. We have 1 Allen-Bradley Ultra1500 2092-DA4 manual available for free PDF download: User Manual

Allen-Bradley Ultra1500 2092-DA4 User Manual

Allen-Bradley Ultra1500 2092-DA4 User Manual (204 pages)

Digital Servo Amplifiers

Brand: Allen-Bradley | Category: Amplifier | Size: 3.88 MB

Table of Contents

Table of Contents
3
Contents of this Manual
9
Introduction
9
Product Receiving and Storage Responsibility
9
Purpose of this Manual
9
Who Should Use this Manual
9
Conventions Used in this Manual
11
Related Documentation
11
Allen-Bradley Support
12
Chapter 1

13
- Chapter Objectives
  13
Installing Your Ultra1500

13
- Complying with EU and TTMRA Directives
  14
  - CE EMC Directive
    14
  - C-Tick EMC Directive
    14
  - Low Voltage Directive
    15
  - Meeting Emission Requirements
    15
- Ultra1500 System Overview
  16
  - Typical Installation
    16
  - Unpacking Modules
    18
  - System Mounting Requirements
    19
  - Ventilation Requirements
    20
  - Sizing an Enclosure
    21
  - Transformer Sizing
    21
  - Fuse Sizing
    23
- HF Bonding Your System
  23
  - Bonding Modules
    24
  - Bonding Multiple Subpanels
    25
- Planning Your Panel Layout
  25
- Mounting Your Ultra1500 Drive
  28
  - 2092-DA1 and 2092-DA2
    29
  - 2092-Da3
    29
  - 2092-DA4 and 2092-DA5
    29
- Chapter 2
  
  31
  - Chapter Objectives
    31
Ultra1500 Connector Data

31
- Understanding Ultra1500 Connectors
  31
  - Ultra1500 Front Panel Connections
    32
  - Fault Outputs
    33
    
    Analog Outputs
    33
    
    I/O Connector - CN1
    33
    
    Motor Feedback Connector - CN2
    34
    
    Serial Port Connector - CN3
    34
- Understanding Ultra1500 I/O Specifications
  35
  - Digital I/O Power Supply
    35
  - Digital Inputs
    35
  - Digital Outputs
    38
  - Analog Inputs
    40
  - Analog Outputs
    41
  - Position Command Inputs
    42
- Understanding Ultra1500 Motor Encoder Feedback Specifications
  44
  - Volt Incremental Encoders
    44
  - Volt Serial Encoders
    44
  - A, B, and I Inputs
    44
  - Hall Inputs
    45
  - Thermostat Input
    46
  - Encoder Phasing
    46
  - Motor Encoder Connection Diagrams
    48
  - Buffered Motor Encoder Outputs
    51
    
    Index Pulses
    52
  - Volt Encoder Power Supply
    53
- Understanding the Ultra1500 Serial Interface
  53
- Understanding Ultra1500 Power and Ground Connections
  53
  - Input Power Connectors
    54
    
    Main Power - L1, L2, and L3
    54
    
    Control Power - L1C and L2C
    55
    
    DC Bus Negative - N
    55
  - Power Connections
    54
  - DC Bus and Shunt Power Connectors
    56
    
    Diode Bridge and DC Bus Positive - P1 and P2
    56
    
    Internal Shunt Resistor - B1 and B2
    56
  - Ground Connection
    56
  - Motor Power Connectors
    56
- Chapter 3
  
  59
  - Chapter Objectives
    59
Connecting Your Ultra1500

59
Commissioning Your Ultra1500

73
- Detecting Your Ultra1500 Drive
  74
- Configuring Your Ultra1500 Drive
  75
- Testing Your Motor
  79
- Chapter 5
  
  81
  - Chapter Objectives
    81
Ultra1500 Application Examples

81
- Controllogix 1756-M02AE System
  82
  - Control Connections
    82
  - Configuring the Ultra1500
    83
  - Configuring the 1756-M02AE
    83
  - Testing and Tuning Your Axis
    86
- Micrologix Follower
  91
  - Control Connections
    91
  - Configuring the Ultra1500
    91
  - Configuring the Micrologix Controller
    92
  - Testing Your Axis
    94
- Absolute Positioning
  96
- Using the Internal Dynamic Brake
  102
  - Basic Circuit Operation
    102
  - Circuit Protection
    104
  - Stopping Profiles
    105
- Tuning Descriptions
  107
  - Current Regulator Settings
    107
    
    Gain
    107
    
    Low Pass Filter Bandwidth
    107
    
    Resonant Frequency Suppression
    107
  - Velocity Regulator Settings
    110
    
    P Gain
    110
    
    Integrator Time
    111
    
    Integrator Mode
    112
    
    D Gain
    113
    
    Low Pass Filter Bandwidth
    114
  - Position Regulator Settings
    114
    
    Kff
    115
    
    Kff Low Pass Filter Bandwidth
    117
    
    High Error Output Offset
    117
    
    High Error Output Threshold
    117
- Control Block Diagrams
  119
  - Position Regulator
    120
  - Velocity Regulator
    121
  - Analog Velocity Mode
    122
  - Preset Velocity Mode
    123
  - Jog Mode
    123
  - Analog Current Mode
    124
  - Dual Current Command Mode
    125
- Chapter 6
  
  127
  - Chapter Objectives
    127
Maintaining and Troubleshooting Your Ultra1500

127
- Safety Precautions
  127
- Maintaining Your Ultra1500 Drive
  128
- Status Indicators and the Operator Interface
  129
- General Troubleshooting
  130
  - Overtravel Condition
    130
  - Fault Codes
    131
    
    Warning Messages
    131
    
    Error Displays
    131
- Appendix A
  
  135
  - Certifications
    135
  - Chapter Objectives
    135
Specifications and Dimensions

135
- Ultra1500 Power Specifications
  136
  - Main Input Power
    136
  - Control Input Power
    136
  - Input Power Connector
    136
  - DC Bus and Shunt Circuitry
    137
  - DC Power and Shunt Connector
    137
  - Output Power
    137
  - Output Power Connector
    137
  - Fuse and Contactor Specifications
    138
  - Power Dissipation Specifications
    138
- Ultra1500 General Specifications
  139
  - Physical and Environmental Specifications
    139
  - Control Specifications
    139
    
    CN1 Controller Connector
    139
    
    CN2 Motor Feedback Connector
    139
    
    CN3 Serial Communications Connector
    139
    
    Current Loop
    140
    
    Velocity Loop
    140
    
    Position Loop
    140
    
    Digital Inputs
    140
    
    Digital Outputs
    141
    
    Fault Outputs
    141
    
    Analog Outputs
    141
    
    Encoder Outputs
    141
    
    Command Inputs
    142
    
    Motor Control
    142
    
    Built-In User Interface
    142
    
    Serial Interface
    142
  - AC Line Filter Specifications
    143
  - Maximum Cable Lengths
    143
- Dimensions
  144
- Appendix B
  
  145
  - Chapter Objectives
    145
Interconnect and Cable Diagrams

145
- Power Connections
  146
- CN1 I/O Control Connections
  147
- Controllogix 1756-M02AE System Connections
  148
- Softlogix 1784-PM02AE System Connections
  149
- Generic Controller Connections
  150
- Micrologix 1200/1500 Connections
  151
- TL-Series Motor Connections
  152
- Generic Rotary Motor Connections
  153
- Anorad Linear Motor Connections
  154
- Generic Linear Motor Connections
  155
- Host Communications Connections
  156
- TL-Series Motor Power Cable Assembly (2090-DANPT-16Sxx
  157
- CN1 Control Cable Assembly (2090-DAIO-D50Xx
  158
- CN2 Feedback Cable Assembly for TL-Series Motors
  159
  - FCT-Sxx
    159
- CN3 PC Communications Assembly (2090-DAPC-D09Xx
  160
- Ultra1500 Drives
  160
- AC Line Filters
  161
- Appendix C
  
  161
Catalog Numbers and Accessories

161
- Chapter Objectives
  161
- Ultra1500 Drives
  161
- Ultraware Software
  161
  - Ac Line Filters
    162
  - Ultraware Software
    162
- Cables
  163
  - Motor Power Cables
    163
  - Motor Feedback Cables
    163
  - Motor Brake Cables
    163
  - Interface Cables
    163
- Connector Kits
  163
- Battery
  164
- Appendix D
  
  165
  - Chapter Objectives
    165
Ultra1500 Operator Interface

165
- Using the Operator Interface
  165
- Mode Displays
  166
  - Function Mode
    166
  - Monitor Mode
    169
  - Status Mode
    171
  - Set Parameter Mode
    172
- Publication 2092-UM001D-EN-P — July
  166
- Parameter Groupings
  173
  - Group 0 Parameters
    173
  - Group 1 Parameters
    179
  - Group 2 Parameters
    183
  - Group 3 Parameters
    186
  - Group 4 Parameters
    187
  - Group 5 Parameters
    189
  - Group 6 Parameters
    193
  - Publication 2092-UM001D-EN-P — July
    194

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