KYMCO DINK 125 Service Manual page 313

14.HANDLEBAR/FRONT WHEEL/FRONTBRAKE/
FRONT SHOCK ABSORBER/STEERING STEM
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front
shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to
prevent the motorcycle from falling down.
• During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Item
Axle shaft runout
Front wheel rim runout
Brake disk thickness
Brake disk runout
Brake master cylinder I.D.
Brake master cylinder piston O.D. 12.65～12.68 (0.506～0.5072)
Brake caliper piston O.D.
Brake caliper cylinder I.D.
TORQUE VALUES
Handlebar lock nut
Steering stem lock nut
Steering stem pinch bolt
Front axle nut
Master cylinder reservoir cover screw
Master cylinder holder bolt
Brake lever pivot bolt
Brake lever pivot nut
Brake light switch screw
Brake caliper mounting bolt
Brake caliper bleed screw
Brake pad pin
Brake hose oil bolt
SPECIAL TOOLS
Lock nut wrench
Oil seal and bearing installer A120E00014
Bearing piller
Radial
Axial
3.5～4.2 (0.14～0.168)
12.7～12.74 (0.508～0.5096)
25.33～25.36 (1.0132～1.0144)
25.4～25.45 (1.016～1.018)
45 N•m (4.5 kgf•m, 32 lbf•ft)
80 N•m (8 kgf•m, 58 lbf•ft)
32 N•m (3.2 kgf•m, 23 lbf•ft)
60 N•m (6 kgf•m, 43 lbf•ft)
2 N•m (0.2 kgf•m, 1.4 lbf•ft)
12 N•m (1.2 kgf•m, 9 lbf•ft)
2 N•m (0.2 kgf•m, 1.4 lbf•ft)
10 N•m (1 kgf•m, 7.2 lbf•ft)
1 N•m (0.1 kgf•m, 0.7 lbf•ft)
27 N•m (2.7 kgf•m, 19 lbf•ft)
ALOC bolt: replace with a new one.
6 N•m (0.6 kgf•m, 4.3 lbf•ft)
18 N•m (1.8 kgf•m, 13 lbf•ft)
35 N•m (3.5 kgf•m, 25 lbf•ft)
A120F00002
A120E00037
Standard
⎯
⎯
⎯
⎯
DINK 50/125
Unit: mm (in)
Service Limit
0.2 (0.008)
2 (0.08)
2 (0.08)
3 (0.12)
0.3 (0.012)
12.75 (0.51)
12.64 (0.5056)
25.3 (1.012)
25.45 (1.018)
14-2