KYMCO YUP 250 Manuals

Manuals and User Guides for KYMCO YUP 250. We have 1 KYMCO YUP 250 manual available for free PDF download: Manual

KYMCO YUP 250 Manual

KYMCO YUP 250 Manual (228 pages)

Brand: KYMCO | Category: Scooter | Size: 29.09 MB

Table of Contents

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2
- Table of Contents
  2
- General Information
  6
- Service Precautions
  6
- Torque Values
  10
- Special Tools
  11
- Lubrication Points
  12
- Cable & Harness Routing
  14
- Wiring Diagram
  20
- Troubleshooting
  21
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32
- Schematic Drawing
  33
- Service Information
  34
- Troubleshooting
  34
- Frame Covers Removal
  35
- Exhaust Muffler/Frame Covers
  36
- Exhaust Muffler Removal
  42
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44
- Inspection/Adjustment
  45
- Service Information
  45
- Maintenance Schedule
  46
- Fuel Line/Fuel Filter
  47
- Throttle Operation
  47
- Engine Oil
  48
- Air Cleaner
  49
- Spark Plug
  49
- Carburetor Idle Speed
  50
- Valve Clearance
  50
- Cylinder Compression
  51
- Drive Belt
  52
- Final Reduction Gear Oil
  52
- Clutch Shoe Wear
  53
- Cooling System
  53
- Headlight Aim
  53
- Brake System
  54
- Nuts/Bolts/Fasteners
  55
- Steering Handlebar; Suspension
  55
- Wheels/Tires
  55
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56
- Lubrication System
  58
- Service Information
  58
- Troubleshooting
  58
- Engine Oil/Oil Filter
  59
- Oil Pump Disassembly
  60
- Oil Pump Removal
  60
- Oil Pump Assembly
  61
- Oil Pump Inspection
  61
- Oil Pump Installation
  62
- Engine Removal/Installation
  65
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71
- Schematic Drawing
  72
- Service Information
  73
- Cylinder Head/Valves
  74
- Troubleshooting
  74
- Camshaft Removal
  75
- Cylinder Head Cover Removal
  75
- Cylinder Head Removal
  77
- Cylinder Head Disassembly
  78
- Cylinder Head Assembly
  79
- Cylinder Head Installation
  80
- Camshaft Installation
  81
- Cylinder Head Cover Installation
  82
Cylinder/Piston

83
- Schematic Drawing
  84
- Cylinder/Piston
  85
- Service Information
  85
- Troubleshooting
  85
- Cylinder Removal
  86
- Piston Removal
  86
- Cylinder Installation
  90
- Piston Installation
  90
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92
- Drive and Driven Pulleys
  92
- Drive and Driven Pulleys
  93
- Schematic Drawing
  93
- Service Information
  94
- Troubleshooting
  94
- Left Crankcase Cover
  95
- Drive Pulley
  96
- Clutch/Driven Pulley
  100
- Final Reduction
  112
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117
- Schematic Drawing
  118
- Service Information
  119
- Troubleshooting
  119
- . A.C. Generator/Starter Clutch
  120
- Flywheel Removal
  120
- Right Crankcase Cover Removal
  120
- Stator Removal
  120
- Starter Clutch
  121
- Flywheel Installation
  122
- Right Crankcase Cover Installation
  123
- Stator Installation
  123
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124
- Schematic Drawing
  125
- Service Information
  126
- Troubleshooting
  126
- Crankcase Separation
  127
- Crankcase/Crankshaft
  127
- Crankshaft Inspection
  128
- Crankcase Assembly
  129
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132
- Cooling System
  134
- Service Information
  134
- Troubleshooting
  134
- Cooling System Testing
  136
- Radiator
  137
- Water Pump
  141
- Thermosensor
  147
- Thermostat
  148
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150
- Fuel System/Carburetor/Fuel Pump Fuel Tank
  153
- Service Information
  155
- Carburetor Removal
  157
- Vacuum Chamber Disassembly
  157
- Float Chamber Disassembly
  159
- Auto Bystarter Inspection/Removal
  161
- Air Cut-Off Valve (A.C.V.)
  162
- Float Chamber Assembly
  165
- Float Level Inspection
  166
- Vacuum Chamber Assembly
  166
- Carburetor Installation
  167
- Fuel Pump Removal/Disassembly
  168
- Fuel Pump Assembly
  169
- Fuel Pump Inspection
  169
- Fuel Pump Installation
  170
- Fuel Tank Removal
  170
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172
- Steering Handlebar/Front Wheel/Front Brake/Front
  172
- Schematic Drawing
  173
- Service Information
  174
- Troubleshooting
  175
- Steering Handlebar
  176
- Front Wheel
  177
- Front Brake
  180
- Front Shock Absorber
  186
- Front Fork
  188
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191
- Rear Brake/Rear Fork/Rear
  191
- Service Information
  193
- Troubleshooting
  193
- Wheel/Rear Shock Absorber
  193
- Rear Brake
  194
- Rear Fork
  195
- Rear Wheel
  195
- Rear Shock Absorber
  196
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198
- Battery/Charging System
  200
- Service Information
  200
- Troubleshooting
  201
- Battery
  202
- A.C. Generator Inspection
  203
- Charging System
  203
- Regulator/Rectifier Inspection
  204
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205
- Ignition System
  207
- Service Information
  207
- Troubleshooting
  207
- Ignition Coil Inspection
  208
- Spark Plug
  208
- A .C. Generator Inspection
  209
- Ignition Unit Resistance Inspection
  209
- Starting System
  212
- Starting System Layout
  212
- Service Information
  213
- Starter Motor
  213
- Troubleshooting
  213
- Starter Clutch Inspection
  217
- Starter Relay Inspection
  218
- Switches/Horn/Fuel Unit
  219
- Service Information
  221
- Troubleshooting
  221
- Switches
  222
- Fuel Unit
  224
- Horn Inspection
  224
- Temperature Meter
  225
- Thermostatic Switch
  225
- Instruments
  226
- Lights
  226
- Side Stand Switch
  227
- Heater Wiring Diagram
  228

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