Contents Chapter 1 Introduction How to use this manual 10 Printing with Océ CS 5090 12 Graphic reproductions 13 Choice of print mode 14 Ink cartridge preparation and alignment 14 Chapter 2 Getting started Operate the CS 5090 16 Start up checklist 16...
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Colour deadband calibration 40 Cartridges calibration 41 Operate the printer 43 Chapter 3 Control panel Main menu at a glance 46 Menu tree 47 Use the default settings 48 Save user options 50 Adjust the LCD contrast 51 Access printer information 52 Get cartridge information 52 Chapter 4 E-Connect...
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Rollfeed media: sizes and maximum printing areas 69 Sheet media: sizes and maximum printing areas 71 Set margins 73 Set auto-load delay 75 Select auto-cut 75 Select auto-cut delay 76 Delay status 76 Save media 77 Choose "feed media" options 78 Detect the "end of media"...
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Maintenance and cleaning Periodic cleaning 106 Materials to use for cleaning 107 Clean the ink cartridge jet plate 107 Clean the service station 108 Clean the Pinch Rollers and Lower Drive Rollers 110 Clean the slide shaft 111 Clean the encoder strip 112 Clean trailing cables 113 Clean flex cables 113 Clean carriage bushings 114...
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Caring for inks and media 160 Inks and ink cartridges 160 Caring for your media 161 Inks for Océ CS 5090 printers 162 Océ Standard Colour Inks accessory kits 162 Océ Standard Colour Inks replacement cartridges 162 Océ Standard Colour Inks litre kit 163 Océ...
User Manual Chapter 1 Introduction The Océ CS 5090 are wide-format colour printers that give professional quality output with all the brilliance and gloss of liquid ink. The Océ CS 5090 printers reduce production time while maintaining exceptional graphics quality.
There are a number of notation conventions used in this manual. This consistent style enables you to quickly become conversant with the use of this manual and consequently the Océ CS 5090. Each section or subsection contains a description of the feature or Description operation identified in the title.
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In a ‘Note’, information is given about matters which ensure the proper Note: functioning of the machine or application, but useful advice concerning its operation may also be given. The information that follows ‘Attention’ is given to prevent Attention: something (your copy or original, the copier or printer, data files etc.) being damaged.
Printing with Océ CS 5090 The Océ CS 5090 wide format inkjet printers can reproduce graphics up to the length of a roll of media. Large format colour printing combines the technical sophistication of the Océ CS 5090 series with the unique qualities of Océ...
Align and check cartridges to make sure all nozzles work properly. Re-align all cartridges when you adjust, move, or replace a cartridge, since even small, one-pixel errors can affect both colour and image quality. Océ CS 5090 User Manual...
Océ CS 5090 User Manual Chapter 2 Getting started This section explains the initial setup procedure of the Océ CS 5090: operate the printer load media use the carriage fill ink reservoirs install, prime, and calibrate ink cartridges...
Start up checklist ! ! ! ! Click for Video To start the CS 5090, check the following: The power cord is plugged into the electrical outlet. The printer connects to your computer using a parallel cable.
Cancel Set the language The Océ CS 5090 can display menu items in English, German, French, Italian, Portuguese, Korean, Japanese, and simplified and traditional Chinese. M M M M To set a language...
If you want to store prints on the take-up roll, you will need to have extra cores available. The Océ CS 5090 printers (60” version) can use media up to 60" Caution: (1,52 m) wide. The media roll can be heavy, so have someone help you to load it.
Load roll media ! ! ! ! Click for Video M M M M To load roll media Slide the rolled media onto the media (upper) roller, orienting the paper as shown. Slide the media guide into the roll core, and tighten the guide to secure the roll by turning the knob clockwise.
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[5] Sensors on the printer stand M M M M To set the take-up mode Press , then Setup Paper Option Supply Type Take-up Press . This enables the take-up roll and disables the cutter. Océ CS 5090 User Manual...
M M M M To unload the take-up roll Press the button to cut the media. Remove the roll from the printer. Release the adjustable roll guide. Slide the take-up roll out of the printer. Use the second feed roll The takeup roll can also be used as a feed roll.
Load the sheet from the back of the printer, aligning it with the alignment mark on the platen. Make sure that the media is flat and under the rollers. The printer automatically senses the media's presence and forwards it until it reaches the start position on the platen. Océ CS 5090 User Manual...
Use the carriage Move the carriage When not in use, the cartridges remain in the service station at the right side of the printer. This device seals the inkjets to prevent them from drying out. With the power on, always use the to move the carriage Utility Access menu...
When the cutter becomes worn, it can cause the carriage to jam or can Note: cause a ragged media cut. In extreme cases, you might see an error message stating "Carriage Axis Failure" (see ‘Carriage axis failure’ on page 127). Océ CS 5090 User Manual...
Fill the ink reservoirs ! ! ! ! Click for Video The Océ CS 5090 can handle long, uninterrupted print jobs because each of its eight reservoirs holds 500 ml of ink. The ink reservoirs are located at the printer's left side. Use Océ inks for best results.
Place the cartridges on the carriage Prime the ink delivery lines Print a colour test The Océ CS 5090 works with only Océ pre-filled ink cartridges. Attention: Using other cartridges can damage the printer and/or prevent the printer from printing.
Cartridge sets This printer is an 8-head inkjet printer. You can print with the left four cartridges, the right four cartridges or all eight cartridges (see ‘Select cartridge sets’ on page 94). Facing the printer, the left four cartridges are designated as 1 x 4 Left cartridge set, the right four cartridges are designated as 1 x 4 Right cartridge set and when using all cartridges they are designated as 2 x 4 cartridge set or (when available) as 1x8 when using all cartridges with 8 different colours (Diluted...
[B] on the cartridge. Make sure it is secure and in approximately the location shown on the following figure. If any cartridge is damaged, contact Océ for return/replacement of the defective cartridge. [11] Inspect cartridges Océ CS 5090 User Manual...
Place cartridges When you place the cartridges, follow closely these precautions: Do not remove the blue tape from the cartridge until instructed to do so. Do not touch the jet area or the flex contact area of the cartridge. Work with only one colour at a time to avoid contamination. Respect the correct cartridge sequence, especially when using a 1x8 configuration (see ‘Cartridge sets’...
You perform this procedure once, the first time after you set up the printer. It is not necessary when refilling the reservoirs or replacing ink cartridges. [12] Océ CS 5090 Prime tool Your printer is equipped with shutoff valves for the ink delivery lines, on the carriage.
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Be sure the needle assembly is plugged into the same colour connector as in the ink reservoir. Obtain the Océ CS 5090 Prime tool. Open the ink delivery lines by pushing the valve down. Prime each tubing/chain ink line by inserting the cartridge needle into the end of the Prime tool and press the button several times until a solid stream of ink is present throughout tubing.
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This is normal and expected. When printing, the cartridges will draw back the ink through the lines in the cartridges. Remove the cartridge from the carriage and remove blue tape from the cartridge jet plate. Océ CS 5090 User Manual...
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Do not raise cartridge 30 degrees above electronics cover or turn Note: cartridge upside down during the tape removal or priming process. [16] Removing the blue tape from the cartridge jet plate Attach the Prime tool to the cartridge jet plate and prime cartridge with pulses by pressing the activation button repeatedly.
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[18] Blotting the jet plate Insert the cartridge into the carriage, making sure it snaps into place properly. [19] Inserting the cartridge into the carriage Repeat for each cartridge. When all cartridges are ready, press Utility menu/Access menu/Access Home Océ CS 5090 User Manual...
Run a colour test An initial colour test checks for correct cartridge priming, to ensure that all colours print in a uniform and solid pattern. M M M M To print the colour test Check that the printer has media loaded. Press Setup menu/Print Mode menu Press...
4: 3 4 6 8 10 3: 3 4 6 8 10 2: - - 6 - 1 COMPENSATION AVAILABLE IN THE ABOVE 1111111111111111111111111111111111111111111111111111111111111111111111111 555555555544444444444443333333333333222222222222111111111111100000000000009999999999998888888888888777777777777766666666666655555555555554444444444444333333333333222222222222211 7654321098765432109876543210987654321098765432109876543210987654321098765432109876543210987654321098765432109876543210987654321098765432109 [20] The upper test pattern of a prime test Océ CS 5090 User Manual...
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Within the printed test pattern, each jet is represented by a short horizontal line. Together, these short horizontal lines form a “stair step” pattern. Electrically defective jets appear as solid bars for which you can compensate. Clogged jets appear as gaps or misdirected lines in the “stair step” pattern, which you clear manually.
Cartridge recognition The Océ CS 5090 printer is designed to use only Océ CS 5090 cartridges. To avoid potential damage to the printer, a feature checks for cartridge recognition properly installed Océ cartridges. This function activates when the printer receives a print request (i.e., image data, prime, etc.).
Align cartridges For best results, perform a calibration each time you install a new cartridge. Paper axis calibration External factors such as room temperature, storage temperature, and humidity can have a deforming effect on media. A paper axis calibration corrects for minor paper length fluctuations, which you carry out using a precision ruler of at least 34 (850 mm) inches long.
If any of these differ from the values you selected, enter the new compensation values by pressing the button corresponding to the colour deadband you want to change. Use the buttons to scroll to the desired compensation Next Previous option value. Océ CS 5090 User Manual...
Cartridges calibration M M M M To print a colour calibration test With paper loaded, press Utility/Colour Calibration menu/ Vert. Calib Test Horiz. Calib Test. The printer draws a series of seven horizontal patterns and seven vertical patterns as follows: shows yellow, magenta, cyan, 1, 2, 3, 4 “+”...
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Press Vertical-Cyan Enter the value which represents the best alignment for cyan vertical. Press Repeat for Magenta, Yellow, 1, 2, 3, 4 vertical. Repeat procedure for Cyan, Magenta, Yellow, 1, 2, 3, 4 horizontal. Océ CS 5090 User Manual...
Operate the printer While the printer prints, you can stop it momentarily and then resume printing, or cancel a print. M M M M To pause the printer while printing Press Pause Press it again to resume printing. Banding might occur. Note: M M M M To cancel a print...
Print Settings Prints information about media size, firmware version, RAM size and plot hours Service menu All items except the Colour Test are for use by technical support. Exit Returns to the main menu Océ CS 5090 User Manual...
CARRIAGE SPEED 1-10 PRINT DIRECTION AUTO-LOAD DELAY 1-12 Seconds MEDIA STANDARD Us Engr, Us Arch, Iso A, Met All, Us All, Graphics, Met Over A, Iso B, Special Normal Expanded MARGIN AUTO-CUT AUTO-CUT DELAY 0:10,0:20,...60:00 Océ CS 5090 User Manual...
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User Settings Default Other options SAVE MEDIA CALIB XY SELECT USER 1 To 8 SAVE USER 1 To 8 UNITS SELECT English Metric LANGUAGE English German, French, Ital- ian, Spanish, Portu- guese, Japanese. Chinese, Korean DRYER Auto, On, Fans only AUTO WIPE System settings Default...
Scroll to the number under which you want to save the user settings. Press To use a previously saved user setting Press Setup/User Setup/Select User Scroll to the number of the user setting you want. Press Océ CS 5090 User Manual...
Adjust the LCD contrast The LCD contrast option lets you adjust the brightness of the control panel (with default setting 9). The contrast values range from 1-16, with 16 as the least contrast. To set LCD contrast Press Setup/User Setup/LCD Contrast Choose the contrast value.
(by 2 ml increments). At 500 ml, you should replace the cartridge At 1280 ml, the cartridges stops functioning To get cartridge information From the menu, press menu. Utility Service Press Cartridge Info Océ CS 5090 User Manual...
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Océ CS 5090 User Manual Chapter 4 E-Connect The E-connect print server, included on the CS5090, offers a quicker and simpler connection of your printer to your computer. This chapter is aimed at explaining how to connect and configure your printer for the E-connect.
To connect your printer, you need: a PC running Windows NT with 1 or 2 100Base-T NIC installed, a Windows NT Operating System CD Rom, an Océ CS 5090 printer including the E-connect, a parallel printer cable, a CAT5 crossover cable.
Connect one end of the cable to the RJ-45 socket of the E-connect. Connect the other end of the cable to your PC’s second network card (NIC): [26] Connect the CS 5090 to your computer via a crossover cable Check the green and yellow lights [A] illuminate.
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If the network is working properly, the printer prints a circular pattern. Océ CS 5090 User Manual...
Configuration Configure your computer On your desktop, right-click ‘Network neighborhood’. Select ‘Properties’ in the popup menu. Click the ‘Protocols’ tab. Double-click the TCP/IP item. If there is no TCP/IP, click the ‘Add’ button, select ‘TCP/IP’ among Note: the list of protocols and click ‘OK’. In the ‘Microsoft TCP/IP Properties’, click the ‘IP Address’...
Océ CS 5090 User Manual Chapter 5 Printing with HP-GL/2 This section explains the printing parameters generally used with vector-based files, such as palette selection, printer control, rotation, reprints, nesting, and ink limit. HP-GL/2 and HP RTL are trademarks of the Hewlett-Packard Co. AutoCAD is a Note: trademark of Autodesk, Inc.
When printing vector data, you can either control certain options from your software application or assign the control to the printer settings. The following section explains the HP-GL/2 print settings on the Océ CS 5090. Access the HP-GL/2 menu options...
Select the palette The ’Palette select’ option lets you choose either the HP-GL/2 or AutoCAD palette. Each palette allows 256 colours with 8 predefined colours, as shown below: Pen number HP-GL/2 AutoCAD White White Black Yellow Green Green Yellow Cyan Blue Blue Magenta...
Do not override software control when sending merged raster/vector Note: data to the printer. To set control From the main menu, press Setup menu HP-GL/2 menu/Control Choose either Software Printer Press Océ CS 5090 User Manual...
Rotate a print The printer automatically prints an image with the long side on the paper axis. To fit multiple images and save media, you can use the ’Rotation’ (RO) function to rotate vector files counter-clockwise 90 degrees at a time. Only HP-GL/2 files support rotation.
The printer runs out of memory The printer receives a print file with different print settings than those in the ’nest’, such as: Print quality Number of passes Print direction Speed Colour mode Dry time Margins Wipe on/off Media save Océ CS 5090 User Manual...
The following parameters do not affect nesting: Ink limit Reprints Automatic rotation Automatic cutting: if any print file in the nest has the cutter enabled, the printer cuts automatically when the nest finishes printing. To enable nesting From the main menu, press Setup menu HP-GL/2 menu/Nesting Choose either...
The printed colours in this test file are the same RGB values defined in AutoCAD. Turn off the ’ink limit’ setting to get AutoCAD colours on high quality media. To print the test file From the main menu, press Utility menu Service menu/Test print Océ CS 5090 User Manual...
M M M M To choose the media standard Press ‘Setup/Paper Option/Media Standard’. Choose the size of media you are loading. Press ‘OK’. Océ CS 5090 User Manual...
Rollfeed media: sizes and maximum printing areas Paper size Normal Print Area Expanded Print Area Graphic (U.S. Offset) 8.5” x 11.0” 7.3” x 9.8” 8.1” x 10.6” 11.0” x 17.0” 9.8” x 15.8” 10.6” x 16.6” 17.0” x 22.0” 15.8” x 20.8” 16.6”...
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353 x 500 mm 323 x 470 mm 343 x 490 mm 500 x 707 mm 470 x 677 mm 490 x 697 mm 707 x 1000 mm 677 x 970 mm 697 x 890 mm Océ CS 5090 User Manual...
Sheet media: sizes and maximum printing areas Paper size Normal Print Area Expanded Print Area Graphic (U.S. Offset) 8.5” x 11.0” 7.3” x 9.0” 8.1” x 9.4” 11.0” x 17.0” 9.8” x 15.0” 10.6” x 15.4” 17.0” x 22.0” 15.8” x 20.0” 16.6”...
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353 x 500 mm 323 x 450 mm 343 x 460 mm 500 x 707 mm 470 x 657 mm 490 x 667 mm 707 x 1000 mm 677 x 950 mm 697 x 960 mm Océ CS 5090 User Manual...
Set margins You can set margins to ‘Normal’ or ‘Expanded’. Any part of the image that extends outside the margin will be clipped. The ‘Expanded’ setting enlarges the print area and decreases the margins.When using this setting, check that you align the media accurately using the guide on the right of the platen so that the ink doesn’t exceed the edge of the media.
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Rollfeed media All sides Normal 15 mm (0.6”) Expanded 5 mm (0.2”) [29] Roll sheet normal margins and expanded margins M M M M To set margins Press ‘Setup/Paper Option/Margins’. Choose ‘Normal’ or ‘Expanded’. Press ‘OK’. Océ CS 5090 User Manual...
Set auto-load delay Auto-load delay is the time lapse between the moment the printer senses the presence of the media and when it actually starts feeding the media. This gives you time to reposition manually the media if necessary. The default is 6 seconds, selectable from a range of 1-12 seconds.
Reset counter forces the count to zero and the printer initiates the Auto-cut immediately. M M M M To reset counter From the ‘Setup menu’, ‘select Paper Option menu/Auto-cut menu’. Press ‘Delay status’. ‘Select Reset Counter’. ‘Auto-cut’ is initiated. Océ CS 5090 User Manual...
Save media With the ‘Save media’ option activated (by default), the media advances only far enough to print the image. When not activated, the printer advances the full print area of the loaded media. For example, if a 36 inch roll is loaded, the printer advances the entire print area for a standard 36 x 48"...
The printer beeps 3 times every 20 seconds, and remains in the "pause" mode until you either: manually press "Pause" to resume printing ("Pause" is a toggle function) manually press "Reset" to abort printing. Abort the print job from the software application as well. Océ CS 5090 User Manual...
When you use this setting, keep in mind the following principles: This setting does not work with cut sheets as the selected media This setting is a machine setting and therefore activates each time you switch on the printer, until you manually turn it off from the control panel menu You cannot store this setting as a user setting You cannot change this setting once printing begins When you manually press "Pause"...
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This setting is a machine setting and therefore activates each time you switch on the printer, until you manually turn it off from the control panel menu You cannot store this setting as a user setting Océ CS 5090 User Manual...
Refill ink reservoirs ! ! ! ! Click for Video Keep the reservoirs (on the left side of the printer) always filled with ink. You can refill them at any time, even while printing. If a reservoir runs out of ink, the ink delivery lines will deprime and may make the ink leak, and cause damage to the ink cartridges and the carriage electronics.
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Choose the dryer mode (Off/On/Auto/Fans only) by pressing ‘Next option’ or ‘Previous option’. Press ‘OK’. When the dryer is activated, drying continues even after the print is Note: finished, and as a consequence, the printer cannot be accessed until drying is finished. Océ CS 5090 User Manual...
‘Do not’ use Océ Standard Colour inks with Outdoor media or vice versa. ‘Never’ mix inks. Use only inks developed for the Océ CS 5090 printers. When changing ink types, you must do the following: Remove and store ink cartridges...
Insert the cartridge into the cartridge garage. Make sure that the cartridge cap lip snaps and locks into the cartridge locking tab. This will assure a good seal. Repeat the previous steps for the remaining cartridges. Océ CS 5090 User Manual...
Remove reservoirs M M M M To remove the reservoirs Remove all ink cartridges before removing the ink reservoirs. Access the reservoirs on the left side of the printer. Leave on the reservoirs caps. Disconnect the quick connect fitting for each reservoir, noting the colour of the fitting to which it was connected.
Close the ink delivery lines by pushing the valve up. For every cartridge, insert the needle assembly connector into the fitting on the carriage. Open the ink delivery lines by pushing the valves down. Océ CS 5090 User Manual...
Refill ink cartridges New Océ cartridges are prefilled with ink. However, if you must re-install a used or empty cartridge, make sure that the ink level in the cartridge is exactly 20 ml. Any other level (above or below 20 ml) can interfere with the continuous ink refilling process to the cartridges during printing.
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Insert the hose into the cartridge. Empty the syringe contents into the cartridge. Draw any excess ink from cartridge. The level of remaining ink is now exactly 20 ml. Remove syringe. 40mm 20mL [32] Refilling cartridge to correct ink level Océ CS 5090 User Manual...
Purge ink delivery lines If you are using one set of ink lines for several ink types, you must purge the ink lines and rinse them with distilled water thoroughly before changing to a new ink type. You will then have to reprime the lines as described (see ‘Prime the ink delivery lines’...
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Changing the preheat setting will change the drop size and therefore the Note: colour appearance. In order to avoid colour changes perform a colour calibration / linearisation on your software (OGSL or OCC, for instance). Océ CS 5090 User Manual...
Océ CS 5090 User Manual Chapter 7 Quality This chapter is aimed at describing the different quality and print modes available on the CS5090: Quality mode Colour mode DPI mode Print passes Carriage speed Print direction...
Whenever you choose a print mode other than Photo, you will choose to emphasize either speed or quality. The quality modes include the following print mode options: Colour mode Carriage speed DPI mode Print direction Print passes Océ CS 5090 User Manual...
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It is not necessary to set all the parameters, unless you want to create a user-defined print mode. The 8-heads CS 5090 enables to choose between four different cartridges sets: 1x4 Left, 1x4 Right, 2x4 or 1x8. According to the cartridges sets you select, the quality modes available will be different.
User defined - Allows you to set each one of the print mode options individually to meet your unique requirements. To choose print quality Press Setup Menu/Print Mode Menu/Quality Mode. Choose the desired quality. Press OK. Océ CS 5090 User Manual...
Select a colour mode Colour mode refers to whether you are printing in colour or monochrome. To choose the colour mode Press Setup Menu/Print Mode Menu/Colour Mode. Choose Colour, Mono or Gray. Press OK. Select resolution (dpi) Select your image resolution based on the viewing distance and user specifications.
To set the carriage speed Press Setup Menu/Print Mode Menu/Carriage Speed. Choose 1, 2, 3, 4, 5, 6, 7, 8, 9 or 10. (10 is the fastest.) Press OK. Océ CS 5090 User Manual...
Select the print direction The print direction determines whether the inkjets fire on both passes of the carriage over the print area (bidirectional), or simply on the return pass (unidirectional). printing can reduce running and ink bleeding if you have an Unidirectional image with solid fills and blends.
Océ CS 5090 User Manual Chapter 8 Firmware downloads This chapter describes the procedure to follow to upgrade the firmware version included in your printer.
You may need to upgrade your firmware version for different reasons: support of new ink engine improvements new features For this reason, Océ gives all owners of an Océ 5090 system access to new firmware versions via the WWW. Océ CS 5090 User Manual...
Check the firmware version To check the version of your firmware: On the printer control panel, select ‘Utility menu’ then ‘Service menu’. In the ‘Service menu’, press ‘About’. V e r s 0. 9. 1 Date: 9-29-2000 Time: 11:34 BROM : 1.
Upgrade the firmware To get the upgrade files From the ‘Océ Downloads’ page of Océ web site (www.oce.com), select your printer and software. The ‘Firmware upgrade’ page is displayed. Click the latest firmware download icon available for your printer. The requested exe-file is downloaded.
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Type ‘PRINT /D:LPT1 <filename>.rom: [33] Install firmware Press ‘Enter’. After 20 to 40 seconds, a SINGLE beep from the printer indicates the installation is successful. If you hear several beeps or no beep at all, the installation did not Note: succeed.
Océ CS 5090 User Manual Chapter 9 Maintenance and cleaning The chapter describes the periodic maintenance tasks to carry out in order to maintain consistent quality printing.
Cutter groove Toothpick or small wooden tool Monthly or Pinch rollers and lower drive Distilled water prior to til- rollers ing/paneling Platen vacuum holes Toothpick or small wooden tool As required Paper sensor Isopropyl alcohol Océ CS 5090 User Manual...
Materials to use for cleaning Isopropyl alcohol (industrial grade) Lint-free soft cloth/paper wipe Dry lint-free cloth Cotton swabs Ultrasonic cleaner (if available) Distilled/Reverse osmosis water (purified water) Canned/compressed air. Océ Cleaner A Clean the ink cartridge jet plate The ink cartridges may require occasional cleaning when used in low humidity. If repeated priming does not unclog the head, follow the cleaning procedure below.
Rinse the service station and wipers with warm water. Use cotton swabs to clean small spaces. Inspect the seals and wipers. Any damage to these parts can cause the cartridge jetplate to clog, resulting in misfires. Océ CS 5090 User Manual...
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Wiper Seal [34] Cleaning the service station If any of the seals look worn or damaged replacement of the service station is required. Compare the wipers to the figure below and replace the wipers if necessary. The wiper on the left is in good condition, the other two require that they be replaced.
Do not allow the cloth to get caught on the rollers and be fed into the platen assembly. Continue rotating the rollers until they are clean. Perform this procedure on all pinch/drive roller pairs on your printer. [36] Clean the Pinch rollers Océ CS 5090 User Manual...
The pinch/drive roller pair that is to the extreme right side of the printer (as you are looking at it from the front) has a drive gear that is visible. As you rotate the rollers, make sure that there is no debris between the teeth of the gear. If any debris is present, remove by using a stiff brush if needed.
Canned air can also be used to clean the encoder strip. This method will Note: only be effective to remove lint and other dry materials. If ink or any liquid gets on the encoder strip the cotton swab method will have to be used. Lower the cover. Océ CS 5090 User Manual...
Clean trailing cables ! ! ! ! Click for Video The trailing cables require cleaning to keep the printer in top condition. During high production periods, ink may accumulate on the trailing cables and its support bracket. If this accumulation of ink is not cleaned off regularly, the trailing cables will become ‘sticky’...
Remove power from the printer or select ‘Access menu/Access Left’ to move the carriage out of the service station. Dampen a lint-free towel or cotton swab with water and wipe the entire area of both carriage bushings. Wipe away excess water. Océ CS 5090 User Manual...
Clean platen vacuum holes ! ! ! ! Click for Video The platen (the black metal part directly under the media as it is printing) requires cleaning to ensure that the media has a smooth surface to move across and that the vacuum holes do not get clogged. Keeping the platen clean ensures that the platen surface does not have ink or media residue build up.
The Océ Prime tool is an accessory used to establish ink flow when you install new cartridges and reservoirs. It operates using four (4) AA batteries. [39] Océ CS 5090 Prime Tool To replace the battery Turn over the Océ Prime tool and remove the battery access cover located on the bottom.
Océ CS 5090 User Manual Chapter 10 Error handling and troubleshooting This section is a guide for you to identify and solve problems that can arise in the course of printing.
Access menu/Access Left replacement of the ink cartridges. Check for the correct installation of CS 5090 cartridges in each position. Replace any non-standard cartridge with an Océ cartridge. Press The printer can sometimes display a cartridge error even with an Océ...
Check the quality of ink cartridges Before printing and at regular intervals during printing, check the state and quality of the ink cartridges to make sure that they are in optimal working order. Run the prime test Running a prime test ensures that your cartridges print at optimal quality. This prime test gives detailed information about the state of the cartridges and suggest the appropriate print mode to use when you must compensate for electronically damaged jets without losing quality during multi-pass printing.
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C: 3 4 6 8 1 1X4 Left 4: 3 4 6 8 10 3: 3 4 6 8 10 2: - - 6 - 1 COMPENSATION AVAILABLE IN THE ABOVE 1111111111111111111111111111111111111111111111111111111111111111111111111 555555555544444444444443333333333333222222222222111111111111100000000000009999999999998888888888888777777777777766666666666655555555555554444444444444333333333333222222222222211 7654321098765432109876543210987654321098765432109876543210987654321098765432109876543210987654321098765432109876543210987654321098765432109 [40] The prime test Océ CS 5090 User Manual...
Prev. Option Next Option the appropriate setting. When printing to the Océ CS 5090 using the Océ Graphics Server L, Note: you should set the correct print mode in the Setup window of the Printer Setup dialog box (consult your Océ Graphics Server L Reference Manual).
Rerun the prime pattern to verify whether the jet is cleared of ink clog. Try to eliminate all gaps in the “stair step” pattern prior to starting your print job. If the printed results remain unsatisfactory, run the test several more times. Océ CS 5090 User Manual...
Compensate manually for clogged jets In addition to the prime pattern, you can also print a jet status list which identifies for each colour the number of individual jets that are clogged. This enables you to enter manually the jet numbers (by cartridge colour) to initiate compensation for the clogged jets.
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Repeat for any other jet for which you must compensate. Press to validate the settings. Once you have manually compensated for jets in any cartridge, Note: remember to clear the compensation list when you install a new cartridge by pressing “Clear List Menu”. Océ CS 5090 User Manual...
Troubleshooting Troubleshooting helps you locate the source of errors and fix common problems that can arise during printing. However, before you investigate, check: Is the printer connected to a working power source? Troubleshooting areas Printer behaviour Print quality Data transfer Application software Isolating problems You can quickly isolate problems in the printer, computer/printer interface, or...
Automatic cutter does not work or tears the paper Make sure the Auto-Cut option is set to ON. Make sure Media Supply Type is set to Roll. Make sure the cutter is properly installed. (see ‘Install cutter’ on page 24) Océ CS 5090 User Manual...
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To check cutter Turn off the power. ! ! ! ! Click for Video Clean the inside of the black belt using alcohol and a lint-free cloth. Push the carriage back and forth to access all areas of the belt. Manually push the carriage completely to the left to force the cutter to drop.
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Check the shaft for visible damage (carriage moves back and forth on it during operation). Clean the shaft with a lint free cloth and isopropyl alcohol. Let it dry completely for approximately 30 minutes before trying to operate the printer. Océ CS 5090 User Manual...
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Check the belt for visible damage such as fraying and pieces coming apart. Check the trailing cable (cable that moves during printer operation) for visible damage. Check whether the idler assembly (located at the left end of the belt) moves freely.
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Be sure to save your printer settings to a User number (see ‘To save user-defined settings’ on page 50). When you are ready to print, select the User number with the settings that you saved. Océ CS 5090 User Manual...
Print quality You can solve most print quality problems by priming, cleaning, replacing, or calibrating the cartridges. Refer to the following chapters for details: - (see ‘Getting started’ on page 15) Priming, calibrating - (see ‘Maintenance and cleaning’ on page 105) Cleaning, replacing No print appears Check that you’ve removed the tape from the cartridge printhead.
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Check that the paper is straight and unwrinkled when loading it into the printer. Prime, clean, calibrate, or replace cartridges. Try a different print mode. Improperly formed or misaligned characters Calibrate cartridges. Colour problems or shadowing Calibrate cartridges. Océ CS 5090 User Manual...
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Colours are not correct or sections of print missing Prime, clean, calibrate, or replace cartridges. Image is the wrong size Check that the dpi setting (300 or 600) matches the size of your image file. Print only contains a partial image Check the settings of the margins option.
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Increase the preheat setting on all cartridges (see ‘Select ink preheat’ on page 89) Set the carriage speed to 5 or lower (Setup/Print mode/Carriage speed/5/OK) Set the printer in the bi-directional mode (Setup/Print mode/Print direction/BI/OK) Océ CS 5090 User Manual...
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Portions of lines are missing Prime, clean, calibrate, or replace cartridges. Clean service station; clean cartridge again; repeat prime. Clean carriage flex cable and cartridge electrical contacts; repeat prime. Do not use alcohol, acetone, or other cleansers. Use a cotton swab moistened in distilled water.
Speed of the printer is too high: cartridge speed 10, print direction Bi (-directional) and 1 print pass Speed E-connect or network is not optimized Connection is established with a direct Centronics connection Hard-software configuration is not performing Océ CS 5090 User Manual...
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Testing your E-connect The E-connect print server will go through the following startup sequence: It will run through a set of power-up diagnostics for a few seconds. If the print server is operating properly, the TEST LED will blink momentarily and then go out.
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1.75 meter (6 foot) cable length restriction. If the cable is OK but you still can't print the self-test page, you may need to adjust the parallel port settings as described in the next section. Océ CS 5090 User Manual...
Application software Isolating a software problem Try printing the “Demo Plot” on the Utilities disk. If this prints, the printer’s health is probably good. Try printing a simple file from your application or from another application. If this prints correctly, the problem may be with your use of software. Difficulty in generating prints ranging from A to E size Many Windows applications limit the maximum print size to “C”...
Océ service representative. Before you call for assistance, please have the following information handy: Printer information Model Firmware Revision (letter) Memory Serial number Computer information Model Operation system Connection (serial or parallel) Software name and version Océ CS 5090 User Manual...
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A method the computer and printer use to communicate. handshake The nozzle part of the ink cartridge. inkjet The cable used to connect the printer to the computer. Océ interface cable printers use a serial or parallel interface cable. Océ CS 5090 User Manual...
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A specific type of calibration in which an output device is Linearization adjusted to deliver a straight-line relationship between output and input. The surface on which the printer prints the image. Media comes in a media variety of types, including paper, polyester, canvas, and film. An image that is printed in only one colour (usually black).
Keep maintenance materials away from children. Do not mix cleaning fluids or other substances. To avoid the risk of introducing hazards, all modifications to Océ equipment are strictly reserved to properly qualified and trained service technicians. Océ CS 5090 User Manual...
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If for some reason you have to move the machine yourself, please make sure that the mains power point has the right fuse capacity. See the Océ CS 5090 safety data sheet in this appendix for information about maximum current.
The Océ organisation in your country will be pleased to send you a copy of the missing sheets. You can find the address of the Océ organisation in your country in the last appendix of this manual. Océ CS 5090 User Manual...
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Océ CS 5090 User Manual Appendix C Miscellaneous...
There are a number of notation conventions used in this manual. This consistent style enables you to quickly become conversant with the use of this manual and consequently the Océ CS 5090. Each section or subsection contains a description of the feature or Description operation identified in the title.
Reader’s comment sheet Have you found this manual to be accurate? ❏ ❏ Could you operate the product after reading this manual? ❏ ❏ Does this manual provide enough background information? ❏ ❏ Is the format of this manual convenient in size, readability and arrangement (page layout, chapter order, etc.)? ❏...
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Please return this sheet to: Océ-Technologies B.V. For the attention of ITC User Documentation. P.O. Box 101, 5900 MA Venlo The Netherlands Send you comments by E-mail to : itc-userdoc@oce.nl For the addresses of local Océ organizations see: www.oce.com Océ CS 5090 User Manual...
Addresses of local Océ organisations Océ-Australia Ltd. Océ-Danmark A.S. P.O.Box 363 Kornmarksvej 6 Brøndby Ferntree Gully MDC VIC 3165 DK 2605 Australia Denmark Océ-Österreich GmbH Océ-France S.A. Postfach 95 32, Avenue du Pavé Neuf, 1233 Vienna 93161 Noisy-le-grand, Cedex Austria France Océ-Belgium N.V./S.A.
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Singapore 348548 Océ España SA Business Park MAS BLAU C/Osona 2, 2-3a Planta 08820 El Prat del Llobregat (Barcelona) Spain Océ-Svenska AB P.O.box 1231 S-164 28 Kista Sweden Océ-Schweiz AG Sägereistrasse 29 CH8152 Glattbrugg Switzerland Océ CS 5090 User Manual...
Océ CS 5090 printer specifications Media types Photo paper, matte paper, drafting films, specialty pa- Media roll parameters Inner roll core: 2” and 3” Maximum outside roll diameter: 6” Maximum roll width: 60”, 42” Resolution 600 x 600 dpi 300 x 300 dpi RTI...
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Certifications Safety CSA, CSE/NRTL, (equivalent to UL1950) TUV GS EN 50 082-1 EN 60 950 UL1950 NOM-019-SCFI-1993 IEC 950 AS/NZS 3260 FCC Class B CSA C108.8 EN 55 022 Class B CE Mark CISPR 22- Class B AS/NZS 3548 Dimensions 60"...
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Océ CS 5090 User Manual Appendix E Supplies This section gives a summary of the supplies available for the Océ CS 5090. For a complete and up to date catalogue of Océ inks and media, contact your sales representative.
Open new cartridges only when you are ready to install them. Use only OCE brand ink refills and cartridges. Connect cartridges to reservoirs which contain the same colour and ink type as the cartridge.
Ideally, you should return it to its original packaging for storage. Print on the correct side. The printable side of all OCE media always is on the outside of the roll. If there is any doubt what is the correct side, the coated side can be identified by wetting the surface a bit and feel if the surface is somewhat sticky.(coated...
Océ develops its inks and media to work together in order to produce optimal results from your printer. Use only inks and ink cartridges specific to the Océ CS 5090 printer model. Use outdoor inks with Outdoor media. Océ Standard Colour Inks accessory kits...
Océ media, so your prints produced on the CS 5090 will be able to meet every challenge in whatever environment. With this Océ Supplies Assortment, you are able to meet all the printing needs in the market.
Specialties retardancy banners to silver banners metallic films prestigious with or without adhesive layer advertisements canvas for artistic reproductions Océ CS 5090 User Manual...
Cold PVC films Hot films Mounting films Special films Supplies for cold lamination Supplies for hot encapsulation Ultra range, warm films For more information about our assortment, please visit our internet site Note: (www. supplies.oce.com) available from Jan 1, 2001. Supplies...
Reference number 310571465 Cutter blades (5 per pack) Ink Reservoir Assembly Blue Ink Reservoir Assembly Purple 310571485 Kit Cartridge septum 310571484 Service Station Assembly CS5090 29953516 Print Head Garage for CS 5090 cartridges Océ white gloves Océ CS 5090 User Manual...
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Warranty Inkjet Cartridges for Océ 5350-600, CS 5050/5070/5090 For Océ branded cartridges there is a 500 ml printing warranty. The warranty does not apply for foreign branded or unbranded or misused cartridges. When problems occur first check the printed ink volume of the cartridge: Select Utility Menu>...
(or 2, 3, 4, 5 -pass mode for the CS5090), the cartridge warranty applies and the cartridge will be replaced for free. Pass mode compensation is displayed in the header of the Prime test printout. Océ CS 5090 User Manual...
Causes of the most common problems Be sure that the cartridge is an Océ branded Non-recognition of the cartridge cartridge. Check on poor electrical contacts (see section below). Poor Electrical Contacts can lead to non-recognition Poor electrical contacts. by the printer or to many electrical nozzle fall-outs. This can be due to ink, ink debris, oil or grease on the surface of the electrical contacts on either cartridges or carriage assembly.
Index Feed media menu 46 end of media 50 media counter 79 Auto-cut 75 Auto-load delay 75 HP-GL/2 Auto-wipe 83 applying the ink limit 65 making reprints 63 menu options 60 nesting 64 printing an HP-GL/2 test file 66 Calibration printing with HP-GL/2 60 color deadband 43 rotating a print 63...
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Jet plate Nesting 64 cleaning 107 Nozzle see Jets Jets bypassing clogged jets 123 clearing clogged jets 122 compensating for electrically defective jets Operation, see Printer operation Options see Printing options Language setting 17 LCD contrast 51 Loading media 18 Paper axis calibration 41 Paper options auto-cut 75...
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Océ CS 5090 User Manual Auto Media Loading Always load media from the rear of the printer, never load media from the front. Manually feed the media into rear printer guide channel, align media with the white mark on the platen's left edge.
Océ CS 5090 User Manual End of Media To prevent the printer from continuing to print after media runs out select Feed Media Menu, End of Media, Feeder Stop. This will pause the printer when the feed sensor is no long- er blocked for 15 seconds by the media roll.
Océ CS 5090 User Manual Loading Ink Remove 4 or 8 reservoirs from printer. Note: the right 4 reservoirs are labeled as YMCK while the Left 4 are labeled 1 through 4, with black being slot 1. Install ink into reservoirs over a table to ensure spills do not occur, fill reservoir until full.
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Océ CS 5090 User Manual Install Ink Cartridges Remove the cartridge from plastic garage. Install the car- tridge into the carriage at the appropriate location and re- move the black shipping cap by twisting counterclockwise. Do not remove tape strip from the cartridge at this time.
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Océ CS 5090 User Manual Install Media Rollers On the roll guide adapter note the direction of intended media travel. Attach media to media roll guides and lock with the blue adapter. Attach media core to the other media roll guide.
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Océ CS 5090 User Manual Prime Ink Delivery Line To prime the ink delivery line, open the valve cover. Attach the cartridge tubing needle to the appropriate valve. Press the septum fitting onto the needle securely. Snap the valve cover closed.
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Océ CS 5090 User Manual Prime Cartridge To prime the cartridge, first remove tape from the cartridge jet plate area. Holding the cartridge and ink prime at a 30 degree angle as shown, prime the cartridge with 3 one second bursts spaced 3-5 seconds apart until ink is visible in the ink line.
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Océ CS 5090 User Manual Checking Cartridge Ink Level For ink starvation problems where the color test failed en- sure the cartridge has the required ink level. Using the syringe and extension tube provided, draw 20ml of ink from the inkbottle or reservoir.
Océ CS 5090 User Manual Cleaning Cartridge To access either the left or right print head select Utility Menu, Access Menu, select Access Left or Access Right. To clean the cartridge unsnap the cartridge from the car- riage assembly (apply a lint-free towel dampened with wa- ter to the jet plate area.
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Océ CS 5090 User Manual Clean Encoder Strip To clean the encoder strip of ink and debris obtain indus- trial strength isopropyl alcohol. Remove power from print- er. Dampen an industrial cotton swab with the isopropyl alcohol, clean the top and bottom surfaces of the entire length of the encoder strip.
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Océ CS 5090 User Manual Clean Trailing Cables To clean the trailing cables of ink and debris, first remove power from the printer. Dampen a lint-free towel with water and wipe the entire surface area of the white trailing ca- bles.
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Océ CS 5090 User Manual Clean Slide Shaft To clean the slide shaft first remove power from the printer. Apply isopropyl alcohol to a lint-free towel and wipe the en- tire surface area of the slide shaft including the service sta- tion area.
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Océ CS 5090 User Manual Clean Flex Cables To clean the flex driver cables first remove power from the printer. Remove the cartridges from the carriage assem- bly. Apply isopropyl alcohol to a lint-free towel and wipe the entire surface area of each cable. Ensure no fibers re- main on the cables.
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Océ CS 5090 User Manual Clean Service Station To clean the service station first remove the service sta- tion. Select Utility Menu, Access Menu, Access Left. Then pull on the tab at the far right end of the service station, lift service station free.
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Océ CS 5090 User Manual Clean Pinch Rollers To clean the pinch rollers ensure power is applied to the printer and media is removed. Dampen a lint-free cloth with water. Under the Feed Media Menu, select Backward or Forward. Place the cloth gently against each set of roll- ers while rollers are turning.
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Océ CS 5090 User Manual Clean Carriage Bushings To clean the carriage bushings of ink and lint debris first re- move power from the printer or select Access Menu to move carriage out of the service station area. Dampen a lint-free cloth or cotton swab with water and wipe the entire edge area of both carriage bushings.
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Océ CS 5090 User Manual Clean Vacuum Holes To clean the platen vacuum holes obtain a toothpick and gently remove lint and media fiber from platen holes. Caution: Do not push lint through platen holes or problems with the stepper motor gearing may eventually oc- cur leading to microbanding in image output.
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Océ CS 5090 User Manual Clean Cutter Groove Remove media from the printer. To clean the cutter groove of lint debris use the opposite end of a cotton swab and run down the entire length of the cutter groove. Ensure no me- dia fibers remain in the cutter groove.
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Océ CS 5090 User Manual Printer Cautions! Never touch the slide shaft while printer is operating or damage may occur to printer. Never remove the service station while printer is in operation or bodily harm may re- sult. Always keep top cover down to prolong carriage bushing and trailing cable life.
Océ CS 5090 User Manual Cutter Operation Ensure cutter is locked securely into left side of carriage assembly. To activate the cutter select Cut at the main menu. The cutter actuator engages the cutter, and the me- dia is cut. The cutter retracts upon entering the service sta- tion by riding up the service station ramp.
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Océ CS 5090 User Manual Power Up Attach power cord to the power entry module at left rear of printer, turn on power switch. The media system LED's immediately illuminate RED at power up. The dryer fan will energize for 1 second and turn off, after approximately 3 seconds the control panel will display ("Initializing….").
Océ CS 5090 User Manual Network Connectivity The printer comes with a built-in 100BaseT network board which interfaces via two cables. Attach the provided parallel printer cable between the up- per centronics parallel port and the lower parallel port at right rear of printer.
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