YASKAWA DX100 Maintenance Manual page 8

DX100
1 Equipment Configuration ................................................................................................................ 1-1
1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1
1.1.1 Arrangement......................................................................................................... 1-1
1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2
1.2 Power Flow ......................................................................................................................................1-4
1.3 Signal Flow.......................................................................................................................................1-5
2 Security System .............................................................................................................................. 2-1
2.1 Protection Through Security Mode Settings ...................................................................... 2-1
2.1.1 Security Mode ...................................................................................................... 2-1
2.1.1.1 Changing the Security Mode ................................................................... 2-6
2.1.2 User ID ................................................................................................................. 2-8
2.1.2.1 Changing a User ID................................................................................. 2-8
3 Inspections...................................................................................................................................... 3-1
3.1 Regular Inspections ........................................................................................................... 3-1
3.2 DX100 Inspections............................................................................................................. 3-2
3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2
3.2.2 Checking for Gaps or Damage in the Sealed Construction Section..................... 3-2
3.3 Cooling Fan Inspections ................................................................................................... 3-3
3.4 Emergency Stop Button Inspections.................................................................................. 3-4
3.5 Enable Switch Inspections................................................................................................. 3-4
3.6 Battery Inspections ............................................................................................................ 3-5
3.7 Power Supply Voltage Confirmation .................................................................................. 3-5
3.8 Open Phase Check............................................................................................................ 3-6
4 Preparation before Replacing Parts................................................................................................ 4-1
4.1 Creating a Check Program ................................................................................................ 4-3
5 Replacing Parts............................................................................................................................... 5-1
5.1 Replacing DX100 Parts ..................................................................................................... 5-1
5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2
5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E) ........................ 5-3
5.1.1.3 Replacing the Control Power Supply (JZNC-YPS01-E) .......................... 5-5
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-oE) ..................... 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0o-E).................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01-o) ............ 5-9
Contents
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