YASKAWA DX100 Instructions Manual
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YASKAWA DX100 Instructions Manual

YASKAWA DX100 Instructions Manual

For multistep pressure function
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DX100 OPTIONS
INSTRUCTIONS
FOR MULTISTEP PRESSURE FUNCTION
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN--
INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR'S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 Operator's manual above corresponds to specific usage.
Be sure to use the appropriate manual.
YASKAWA ELECTRIC CORPORATION
Part Number: 159046-1CD
Revision: 0
MANUAL NO.
HW0485767
1/17

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  • Page 1 MOTOMAN INSTRUCTIONS MOTOMAN-- INSTRUCTIONS DX100 INSTRUCTIONS DX100 OPERATOR’S MANUAL DX100 MAINTENANCE MANUAL The DX100 Operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. Part Number: 159046-1CD Revision: 0 YASKAWA ELECTRIC CORPORATION MANUAL NO. HW0485767...
  • Page 2 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 3 HW0485767 DX100 Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX100. In this manual, the Notes for Safe Operation are classified as “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates a potentially hazardous WARNING...
  • Page 4 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there is a problem. The emergency stop buttons are located on the right of the front door of the DX100 and the programming pendant. HW0485767...
  • Page 5 – Check for problems in manipulator movement. – Check for damage to insulation and sheathing of external wires. • Always return the programming pendant to the hook on the DX100 cabinet after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures.
  • Page 6 HW0485767 DX100 Descriptions of the programming pendant, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character The keys which have characters printed on Pendant Keys them are denoted with [ ]. ex. [ENTER] Symbol The keys which have a symbol printed on them...

  • Page 7: Table Of Contents

    HW0485767 DX100 Contents 1 Multistep pressure function ......................1-1 1.1 Features..........................1-1 1.2 Restrictions ........................1-3 2 How to Use the Multistep Pressure Function .................. 2-1 2.1 Setting the Functions of the Multistep Pressure Function..........2-1 2.1.1 Pressure File Window................... 2-1 2.1.2 DETAIL EDIT Window ..................

  • Page 8: Multistep Pressure Function

    DX100 Features Multistep pressure function The conventional DX100 spot welding instruction (SVSPOT/ SVSPOTMOV) was ended, and the motor gun was opened, when one welding completion signal was received. The multistep pressure function is an extension of the conventional welding command. It starts the power...
  • Page 9 HW0485767 Multistep pressure function DX100 Features Relationship between the gun pressure and the signal Gun stroke Second pressure value First pressure value Welding start signal (Robot → Timer) Welding completion signal (Timer → Robot) When the pressure reaches the first pressure value after the motor gun touched the workpiece, the welding start signal is output to the timer.

  • Page 10: Restrictions

    "WELDING COND (WTM)" and "WELDING COMMAND" at the same timing. The execution timing for bending correction is the same as that of the current DX100. (Bending correction does not take place during the second and subsequent pressurization welding phases.) When the power source is restarted after being interrupted during multistep pressurization welding, the welding sequence from the first pressurization is reattempted.

  • Page 11: How To Use The Multistep Pressure Function

    HW0485767 How to Use the Multistep Pressure Function DX100 Setting the Functions of the Multistep Pressure Function How to Use the Multistep Pressure Function Setting the Functions of the Multistep Pressure Function 2.1.1 Pressure File Window When the multistep pressure function is enabled, “END WAIT” can be set multiple times in the pressure file specified in the pressure file window.

  • Page 12: Detail Edit Window

    HW0485767 How to Use the Multistep Pressure Function DX100 Setting the Functions of the Multistep Pressure Function 2.1.2 DETAIL EDIT Window While the multistep pressure function is enabled, make a selection to enable the item for setting the number of welding to be displayed, using the DETAIL EDIT window for the SVSPOT/SVSPOTMOV instruction.
  • Page 13 HW0485767 How to Use the Multistep Pressure Function DX100 Setting the Functions of the Multistep Pressure Function 4. Move the cursor to "WTM2=" and press [SELECT]. Then, it becomes possible to set the second step welding condition number, and select whether to use the third step welding condition number or not.

  • Page 14: Details Of The Svspot Instruction

    HW0485767 How to Use the Multistep Pressure Function DX100 Setting the Functions of the Multistep Pressure Function 2.1.3 Details of the SVSPOT Instruction The SVSPOT instruction that exists when the multistep pressure function is enabled consists of the following instruction configuration.

  • Page 15: Details Of The Svspotmov Instruction

    HW0485767 How to Use the Multistep Pressure Function DX100 Setting the Functions of the Multistep Pressure Function 2.1.4 Details of the SVSPOTMOV Instruction The SVSPOTMOV instruction that exists when the multistep pressure function is enabled consists of the following instruction configuration.

  • Page 16: Corrective Action In The Event That A Weld Complete Signal Error Alarm Occurs

    During multistep pressurization, a WELD COMPLETE SIGNAL ERROR alarm may occur. It occurs if the power source side has not turned OFF the welding completion signal when the DX100 reached the next pressure value and output a welding signal, after the welding completion signal from the power source was received.
  • Page 17 FOR MULTISTEP PRESSURE FUNCTION HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004 Japan Phone +81-93-645-7745 Fax +81-93-645-7746 YASKAWA America Inc. MOTOMAN Robotics Division 805 Liberty Lane, West Carrollton, OH 45449, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Nordic AB Franska vagen 10, Box 4004, 390 04 Kalmar, Sweden...

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