YASKAWA DX100 Instructions Manual
  1. Manuals
  2. Brands
  3. YASKAWA Manuals
  4. Computer Hardware
  5. MOTOMAN DX100
  6. Instructions manual

YASKAWA DX100 Instructions Manual

Options jarcr-xoi02b board
Hide thumbs Also See for DX100:
Table of Contents

Advertisement

Quick Links

See also: Instruction Manual
DX100 OPTIONS
JARCR-XOI02B BOARD
INSTRUCTIONS
FOR I/O EXPANSION FOR EUROPEAN STANDARDS
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR'S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator's manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number:
156527-1CD
Revision:
1
MANUAL NO.
HW1480826
1/36

Advertisement

Table of Contents
loading

Related Manuals for YASKAWA DX100

Summary of Contents for YASKAWA DX100

  • Page 1 Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX100 INSTRUCTIONS DX100 OPERATOR’S MANUAL DX100 MAINTENANCE MANUAL The DX100 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. Part Number: 156527-1CD Revision: MANUAL NO. HW1480826...
  • Page 2 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 3 I/O Expansion European Standard (PNP) Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX100. In this manual, the Notes for Safe Operation are classified as “WARNING,” “CAUTION,” “MANDATORY,” or ”PROHIBITED.” Indicates a potentially hazardous...
  • Page 4 156527-1CD I/O Expansion European Standard (PNP) PROHIBITED • Do not use or keep the board in the following environmental conditions. – Where exposed to direct sunshine – Where vibration or impact occurs – Where high humidity exists – Where a strong magnetic field exists –...
  • Page 5 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the DX100 and the programming pendant. HW1480826...
  • Page 6 156527-1CD I/O Expansion European Standard (PNP) WARNING • Do not touch the inside of the panel for 5 minutes after the power is turned OFF. The remaining charged voltage in the capacitor may cause an electric shock or an injury. •...
  • Page 7 DX100 after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures. Read and understand the Explanation of Warning Labels in the DX100 Instructions before operating the manipulator: •...
  • Page 8 I/O Expansion European Standard (PNP) Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and manipulator cables. In this manual, the equipment is designated as follows.

  • Page 9: Table Of Contents

    3.1 Function Setting Switches ....................3-1 3.2 Setting Method .................... 3-2 4 Mounting the XOI02B Board 4.1 Opening Front Door of the DX100 ..................4-2 4.2 Confirming the Switch Settings on the XOI02B Board............4-2 4.3 Mounting the XOI02B Board on the DX100................. 4-2 4.4 Connecting Each Cable .......................

  • Page 10: Outline

    Standard (PNP) Outline This instruction manual describes the I/O expansion board, the XOI02B. The XOI02B board can be used to expand the number of I/O points when more DX100 I/O points are needed. System Configuration Example DX100 JARCR-XOI02B board HW1480826...

  • Page 11: Hardware Specifications

    CN01 I/O data transmission connectors CN01 Board Specifications Items Specifications Board mounting Optional board mounting space in the DX100 position Number of I/O Input: 40 points points Output: 40 points (PNP transistor output 24 points, relay output 16 points) HW1480826...

  • Page 12: User Input/Output Connectors

    156527-1CD I/O Expansion European Hardware Specifications 2.3 User Input/Output Connectors Standard (PNP) User Input/Output Connectors Connector A detail (cable side) Connector C detail (cable side) Connector Model: FCN-361J040-AU (FUJITSU) (Soldered Pin type) Hood Model: FCN-360C040-B (FUJITSU) Connector Model: 1903404-1 (Tyco Electronics Amp) (MT Type) I/O expansion board (XOI02B board)

  • Page 13: Setting The Functions

    Make the proper settings following the instructions. For details of the settings, refer to page 3-2. Sets the stations for the XOI02B board on the DX100. The setting range for a station is 1 (ST#01) to D (ST#13). Do not set the station to 0 (ST#00), E (ST#14), or F (ST#15).

  • Page 14: Setting Method

    7: ST#07 F: Can not be set The number after ST# is the station number displayed on the programming pendent of the DX100 when setting I/O modules. The default setting is ST#03. Short circuit between 1 and 2: 10 Mbps...

  • Page 15: Mounting The Xoi02B Board

    156527-1CD I/O Expansion European Mounting the XOI02B Board Standard (PNP) Mounting the XOI02B Board WARNING • Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as “DO NOT TURN ON THE POWER.” Failure to observe this warning may result in an electric shock or an injury.

  • Page 16: Opening Front Door Of The Dx100

    Opening Front Door of the DX100 Mount the XOI02B board in the following manner. 1. Turn the two door locks on the front face of the DX100 clockwise for 90° with a coin or a flat tip screwdriver. Door lock...

  • Page 17: Connecting Each Cable

    156527-1CD I/O Expansion European Mounting the XOI02B Board Standard (PNP) 4.4 Connecting Each Cable Connecting Each Cable 1. Connect the 24 VDC power supply cable to the CN02 on the XOI02B board. 2. Connect the I/O communication cable to the CN01 on the XOI02B board.

  • Page 18: Closing The Front Door Of The Dx100

    156527-1CD I/O Expansion European Mounting the XOI02B Board 4.5 Closing the Front Door of the DX100 Standard (PNP) A dummy connector is inserted into the CN02 of the 24 VDC power supply connector on the XOI02B board. Do not remove this connector because it is inserted to prevent incorrect cable connections.

  • Page 19: O Signal Allocation

    5.1 I/O Module Setting I/O Signal Allocation I/O Module Setting In order to use a XOI02B board on the DX100, perform the I/O module setting in the following manner. Make sure that the power supply to the DX100 is OFF. Then, mount the XOI02B board, for which all of its switches have been set, inside the DX100.
  • Page 20 156527-1CD I/O Expansion European I/O Signal Allocation 5.1 I/O Module Setting Standard (PNP) 4. Select {SETUP}. – The SETUP window appears. 5. Select {IO MODULE}. – The current mounted status of the I/O modules is shown as in the following example. –...
  • Page 21 Standard (PNP) 5.1 I/O Module Setting 6. Confirm the status of the mounted I/O module. – Only the I/O modules mounted on DX100 are displayed. Confirm that each station (ST#) indicates the actual mounted status of the I/O module. – The following table lists the meanings of each line.
  • Page 22 • Improper I/O communication settings The settings of JP1 and JP2 on the XOI02B board may be incorrect, so the DX100 cannot recognize the board. • Improper or overlapped station settings S1 may be erroneously set to 0, E, or F. Each station can be set to only one board.

  • Page 23: I/O Data

    The data to be transferred from the XOI02B board to the inside of the DX100 is of 40 input points (5 bytes) and 40 output points (5 bytes). The I/O data of the XOI02B board is allocated to external I/O signals of concurrent I/O.

  • Page 24: O Circuits

    • When an internal power supply is used for the I/O power supply, the allocation to the 24 VDC internal power supply of the DX100 is approximately 1.5A. If the total current consumption of the I/O circuits including that of other I/O boards (such as the JZNC-YIU01-E unit) exceeds 1.5A,...

  • Page 25: Output Circuits

    156527-1CD I/O Expansion European I/O Circuits Standard (PNP) 6.2 Output Circuits Output Circuits The output circuit has 40 points from CN10 through CN13. Two types of circuits are provided: transistor output (24 points) and relay output (16 points). When the contact life of a relay should be considered because of frequent ON/OFF switchings, the transistor output can be used to control a relay mounted on an easily accessible position or a non-contact relay SSR (solid state relay).

  • Page 26: Output Circuit 2 Cn10 And Cn11 (Relay Output)

    156527-1CD I/O Expansion European I/O Circuits 6.2 Output Circuits Standard (PNP) 6.2.2 Output Circuit 2 CN10 and CN11 (Relay Output) Circuit structure Relay contact output (only DC load can be connected) Output current (max.) 0.5A per point Common None (determined according to the external connection) Contact resistance 30 m...

  • Page 27: Connection Example

    6.3 Connection Example Connection Example The following are allocation examples when the XOI02B board is added to the DX100: handling application; and arc welding, spot welding, and general-purpose applications. The "general-purpose applications" in this manual includes; assembling and cutting applications.

  • Page 28: 6.3.1 Handling Application

    156527-1CD I/O Expansion European I/O Circuits 6.3 Connection Example Standard (PNP) 6.3.1 Handling Application CN12 User input/output (for handling application) DX100 I/O Terminal Block (Optional) CN12 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point 20060...
  • Page 29 156527-1CD I/O Expansion European I/O Circuits Standard (PNP) 6.3 Connection Example CN13 User input/output (for handling application) DX100 I/O Terminal Block (Optional) CN13 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point 20074 IN29 24VDC 20075 IN30 500mA max.
  • Page 30 156527-1CD I/O Expansion European I/O Circuits 6.3 Connection Example Standard (PNP) CN10 User input/output (for handling application) DX100 I/O Terminal Block (Optional) CN10 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point IN41 20090 24VDC IN42 20091 500mA max.
  • Page 31 156527-1CD I/O Expansion European I/O Circuits Standard (PNP) 6.3 Connection Example CN11 User input/output (for handling application) DX100 I/O Terminal Block (Optional) CN11 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point 20100 IN49 24VDC 20101 IN50 500mA max.

  • Page 32: 6.3.2 Arc Welding, Spot Welding, And General-Purpose Applications

    I/O Expansion European I/O Circuits 6.3 Connection Example Standard (PNP) 6.3.2 Arc Welding, Spot Welding, and General-Purpose Applications CN12 User input/output (for arc welding, spot welding, and general-purpose applications) DX100 I/O Terminal Block (Optional) CN12 Connector Model: TIFS553YS Logical Connector...
  • Page 33 156527-1CD I/O Expansion European I/O Circuits Standard (PNP) 6.3 Connection Example CN13 User input/output (for arc welding, spot welding, and general-purpose applications) DX100 I/O Terminal Block (Optional) CN13 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point...
  • Page 34 156527-1CD I/O Expansion European I/O Circuits 6.3 Connection Example Standard (PNP) CN10 User input/output (for arc welding, spot welding, and general-purpose applications) DX100 I/O Terminal Block (Optional) CN10 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point...
  • Page 35 156527-1CD I/O Expansion European I/O Circuits Standard (PNP) 6.3 Connection Example CN11 User input/output (for arc welding, spot welding, and general-purpose applications) DX100 I/O Terminal Block (Optional) CN11 Connector Model: TIFS553YS Logical Connector Terminal Name Signal Number Number Number Each Point...
  • Page 36 DX100 OPTIONS JARCR-XOI02B BOARD INSTRUCTIONS FOR I/O EXPANSION FOR EUROPEAN STANDARDS Specifications are subject to change without notice for ongoing product modifications and improvements. MANUAL NO. HW1480826 36/36...

Table of Contents