jcb JS200 Service Manual page 479

Section F
7 - 13
Assembly (continued)
15. Fix the (1) case in a vice and assemble the (2-1)
base plate to the (1) case and tighten with (20)
socket head bolts.
Note: Coat the sliding surfaces of (4) cylinder block and (5)
valve plate with hydraulic oil.
Be careful not to drop the (5) valve plate.
Align the (28) pin and (1) case pinhole.
Tighten the socket head bolts at the specified torque.
108 ± 10 Nm (11 ± 1.0 kgf/m, 79.5 ±7.2 lb/ft)
16. Plunger assembly
ø
a. Attach 10 mm bar to the
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plunger and fix with a vice.
Assemble the (2-2-2) check valve and (2-2-3)
spring in order.
b. Assemble (2-2-4) plug which has (2-2-5) 'O'-ring
attached to it into the (2-2-1) plunger and tighten
to the specified tightening torque. 137 ± 10 Nm
(14 ± 1.0 kgf/m, 101.2 ± 7.2 lb/ft)
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17. Assemble the (2-2-1) plunger into the (2-1) base plate.
Note: Coat the plunger sliding part with hydraulic oil and
then assemble it.
Slowly turn the plunger as you assemble it.
Check that the plunger moves smoothly.
18. Cap Assembly
Assemble the (2-6-3) spring and (2-6-2) piston in
order to the (2-6-1) cap.
9803/6400
Transmission
ø
11 mm hole of the (2-2-1)
Motor
Section F
7 - 13
Issue 2*