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JS210
jcb JS210 Manuals
Manuals and User Guides for jcb JS210. We have
8
jcb JS210 manuals available for free PDF download: Service Manual, Operator's Manual
jcb JS210 Service Manual (531 pages)
Brand:
jcb
| Category:
Excavators
| Size: 30 MB
Table of Contents
General Information Section 1
3
Service Tools
6
Section E - Hydraulics
7
Section F - Transmission
10
Sealing and Retaining Compounds
13
Routine Maintenance Section 3
20
Table of Contents
20
Fluids and Lubricants
22
Lubricants - Health and Safety
23
Service Schedules
24
Greasing
29
Slew Ring Bearing
29
Slew Ring Teeth and Slew Pinion
29
Excavator End
30
Battery
32
Air Bleeding Procedures
33
Hydraulics
33
Releasing Tank Pressure
33
Air Bleeding from Hydraulic Pump
34
Air Bleeding from Ram
34
Air Bleeding from the Slew Motor
35
Checking the Fluid Level
36
Topping up Fluid Level
36
Changing the Hydraulic Oil
37
Changing the Return Filter Element
38
Cleaning/Changing the Suction Strainer
39
Changing the Air Breather Element
40
Changing the Pilot Oil Filter
41
Draining Tank Impurities
41
Changing the Breaker In-Line Filter
42
Changing the Drain Line Filter
42
Changing the Nephron Filter
43
Changing the Track Gearbox Oil
44
Checking Track Gearbox Oil Level
44
Transmission
44
Changing the Slew Gearbox Oil
45
Checking the Slew Gearbox Oil Level
45
Replenishing Slew Gearbox Grease
45
Cleaning the Tracks
46
Tracks and Running Gear
46
Checking/Adjusting the Track Tension
47
Checking the Rollers and Idler Wheels for Oil Leaks
48
Checking the Shoe Plate
48
Body & Framework Section B
65
Boom Ram Installation
74
Dipper Ram Installation
75
Dipper Pivot Installation
76
Bucket Ram Installation
77
Bucket Link and Bucket Ram Installation
78
Bucket and Dipper Installation
79
Shim Adjustment Table
80
Boom and Slew Frame Installation
82
Boom Ram Installation
82
Dipper Ram Installation
84
Bucket Link and Bucket Ram Installation
86
Bucket and Dipper Installation
87
Shim Adjustment Table
88
Direct Glazing
90
Air Conditioning (Optional)
96
Operation
97
Control
98
Safety Procedures
98
Fault Finding
100
Checking Refrigerant Charge Level
103
Leak Testing
103
Tightening Leaking Hoses
103
System Diagnosis
104
Electrics Section C
108
The A.M.S System
109
Technical Data
110
Battery Testing
111
Schematic Diagram
112
Operator's Cab
114
Right Console
115
Left Console
117
Monitor
118
Control, Function, Operation
119
Basic Operation
121
Engine Control
121
Stepping Motor
121
Throttle Related Function
123
Stop Motor Function
126
Redundancy (Back-Up) Throttle Control
128
Automatic Engine Adjustment
129
Idling Control
130
Revolution Control for each Mode
131
Control of Engine Speed for Breaker Operation
132
Engine Auto Warm-Up
133
Engine Reverse Rotation Prevention
134
Pump Control
135
Schematic
135
Flow Chart
137
Boom Lowering Speed Regulation
138
Cushioned Boom Starting
139
Pressure Increasing System
141
Speed Travel and Max Flow Cut
144
Soft/Hard Switch
148
Power Supply Cut Delay
149
Swing Brake/Swing Lock
151
Lever Lock
155
Travel Warning
156
Power Transistor Protection
158
Display Monitor
159
Throttle Motor
163
Throttle Motor and Throttle Link Replacement
163
Automatic Adjustment
165
Installation
167
Revolution Sensor
167
Self Test
168
Fault Diagnosis
176
Fault Finding
176
Emergency Engine Stop
179
Refuel
180
Coolant Refill
181
Low Engine Oil Pressure
183
Engine Oil Filter
184
Battery Charging
187
Electrical System, Message Fault
189
Engine Problem
193
Sensor Resistance Valve
194
Caps II Diagnostic System
196
Hydraulics Section E
205
All Variants of this Machine, Including the JS220. Similarly, Information for the JS240 Applies also to All Variants of that Machine, Including the JS260
206
Note: Except Where Indicated Otherwise, Information for the JS200 Applies to
206
Precautions During Use
206
Technical Data JS200 and Variants
207
Technical Data JS240 and Variants
209
Schematics Hydraulic Circuit JS200 and Variants
214
Shuttle Block JS200, JS240
218
Pilot Control Line Hose Connection Diagram JS200, JS240
219
Hydraulic Pump JS200, JS240
232
Schematics, Technical Data
235
Precautions During Use
236
Regulator JS200, JS240
248
Specifications
248
Operation
253
Control Valve JS200/JS240
262
Specification, Technical Data
262
Remote Control Valve JS200/JS240
298
Schematics, Technical Data
298
Operation
300
Trouble Shooting
311
Maintenance Specifications
312
Operation
329
Trouble Shooting
387
Trouble Shooting
388
Trouble Shooting
389
Torque Specifications
439
Removal
500
Replacement
501
Dismantling
502
Assembly
503
Removal
507
Assembly
508
Removal
508
Replacement
508
Removal
511
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jcb JS210 Service Manual (51 pages)
Wheeled Excavators - Tier 2 and Tier 4i Engines
Brand:
jcb
| Category:
Excavators
| Size: 0 MB
Table of Contents
Table of Contents
4
Identifying Your Machine
6
Safety Introduction
9
Use
10
Introduction
10
Scope
11
Personnel
11
Applications
11
Newest Data
11
Format
12
Left Side, Right Side
13
Hydraulic Schematic Codes
14
Colour Codes
14
Routine Maintenance Maintenance Schedules
17
General Procedures
18
Introduction
18
Parking the Machine and Making It Safe
19
Venting the Hydraulic Pressure
20
Connecting/Disconnecting Hydraulic Hoses
21
Battery Disconnection/Connection
22
Removing and Replacing Components
23
Preparation
23
Original Components
23
New Components
23
Torques and Fixings
23
Battery Charging System Precautions
24
Gas Hydraulic Bladder Accumulators
25
Replacement
25
Charging
25
Service Consumables
28
Introduction
28
Sealing and Retaining Compounds
29
Torque Settings
30
Introduction
30
Zinc Plated Fasteners and Dacromet Fasteners
31
Introduction
31
Bolts and Screws
31
Hydraulic Connections
35
O' Ring Face Seal System
35
Torque Stop' Hose System
41
Positional Type' Hydraulic Adaptors
42
Fitting Procedure
42
Service Tools
44
Numerical List
44
jcb JS210 Operator's Manual (31 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
Table of Contents
4
Acronyms Glossary
11
Introduction
12
About this Manual
12
Model and Serial Number
12
Using the Manual
12
Left-Hand Side, Right-Hand Side
12
Cross References
12
Safety
13
Safety - Yours and Others
13
Safety Warnings
13
General Safety
14
Clothing and Personal Protective Equipment (PPE)
15
About the Product
16
Introduction
16
General
16
Name and Address of the Manufacturer
16
Product Compliance
16
Description
17
General
17
Intended Use
17
Log Moving/Object Handling
17
Optional Equipment and Attachments
17
Danger Zone
17
Main Component Locations
18
Product and Component Identification
19
Machine
19
Engine
20
Operator Protective Structure
20
Safety Labels
22
General
22
Safety Label Identification
22
Operator Station
25
Component Locations
25
Interior Switches
26
Ignition Switch
26
Cab Interior Light
26
Console Switches
28
General
28
Work Lights
28
Beacon
28
Seat Heater
28
Seat Ventilation
29
Control Locks
29
Excavator Arm Quickhitch
29
Radio Mute
29
Engine Stop Switch
29
Slew Lock
29
Cushion
29
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jcb JS210 Operator's Manual (31 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
Table of Contents
4
Acronyms Glossary
10
Introduction
12
About this Manual
12
Model and Serial Number
12
Using the Manual
12
Left-Hand Side, Right-Hand Side
12
Cross References
13
Safety
14
Safety - Yours and Others
14
Safety Warnings
14
General Safety
15
Clothing and Personal Protective Equipment (PPE)
16
About the Product
18
Introduction
18
General
18
Name and Address of the Manufacturer
18
Product Compliance
18
Description
19
General
19
Intended Use
19
Log Moving/Object Handling
19
Optional Equipment and Attachments
19
Danger Zone
19
Main Component Locations
20
Product and Component Identification
21
Machine
21
Operator Protective Structure
21
Safety Labels
23
General
23
Safety Label Identification
23
Operator Station
26
Component Locations
26
Interior Switches
27
Ignition Switch
27
Cab Interior Light
27
Console Switches
29
General
29
Work Lights
29
Seat Ventilation
29
Control Locks
29
Excavator Arm Quickhitch
30
Radio Mute
30
Engine Stop Switch
30
Slew Lock
30
Cushion
30
Window Washer
30
Window Wipers
30
Front Lower Window Wiper
31
jcb JS210 Service Manual (51 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
01 - Machine
5
Table of Contents
5
Acronyms Glossary
6
Safety
7
Safety - Yours and Others
9
Safety Warnings
10
General Safety
11
Maintenance Safety
12
Operating Safety
14
Worksite Safety
16
Risk Assessment
17
Maintenance Positions
18
About this Manual
19
Using the Manual
21
Description
24
Main Component Locations
25
Service Point Locations
26
Machine
26
03 - Attachments, Couplings and Load Handling
31
Acronyms Glossary
32
Attachments
35
General
35
Excavator Arm Quickhitch
37
Hydraulic Quickhitch
39
jcb JS210 Service Manual (51 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
Table of Contents
5
Acronyms Glossary
6
Safety
7
Safety - Yours and Others
9
Safety Warnings
10
General Safety
11
Maintenance Safety
12
Operating Safety
14
Worksite Safety
16
Risk Assessment
17
Maintenance Positions
18
About this Manual
19
Using the Manual
21
Description
23
Main Component Locations
25
Service Point Locations
26
Machine
26
jcb JS210 Operator's Manual (31 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
Table of Contents
5
Acronyms Glossary
12
Introduction
13
About this Manual
13
Model and Serial Number
13
Using the Manual
13
Left-Hand Side, Right-Hand Side
13
Cross References
13
Safety
14
Safety - Yours and Others
14
Safety Warnings
14
General Safety
15
Clothing and Personal Protective Equipment (PPE)
16
About the Product
17
Introduction
17
General
17
Name and Address of the Manufacturer
17
Product Compliance
17
Description
18
General
18
Intended Use
18
Log Moving/Object Handling
18
Optional Equipment and Attachments
18
Danger Zone
18
Main Component Locations
19
Product and Component Identification
20
Machine
20
Engine
21
Operator Protective Structure
23
Safety Labels
26
General
26
Safety Label Identification
26
Operator Station
29
Component Locations
29
Interior Switches
30
Ignition Switch
30
Cab Interior Light
30
jcb JS210 Service Manual (23 pages)
Brand:
jcb
| Category:
Excavators
| Size: 1 MB
Table of Contents
Safety
5
Safety - Yours and Others
5
Safety Warnings
6
General Safety
7
Steel Track
8
Track Tension
8
Remove and Install
9
Check (Condition)
13
Disassemble and Assemble
19
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